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\u0442\u043e\u0447\u043d\u043e\u0435 \u0438\u0437\u043e\u0431\u0430\u0440\u0438\u0447\u0435\u0441\u043a\u043e\u0435 \u043d\u0430\u043f\u043e\u043b\u043d\u0435\u043d\u0438\u0435. \u041a\u0440\u043e\u043c\u0435 \u0442\u043e\u0433\u043e, \u043a\u043e\u043d\u0432\u0435\u0439\u0435\u0440\u044b Procomac \u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u043e \u043f\u0435\u0440\u0435\u043c\u0435\u0449\u0430\u044e\u0442 \u0431\u0443\u0442\u044b\u043b\u043a\u0438 \u0447\u0435\u0440\u0435\u0437 \u0440\u0430\u0437\u043b\u0438\u0447\u043d\u044b\u0435 \u044d\u0442\u0430\u043f\u044b \u043b\u0438\u043d\u0438\u0438.<\/p>\n<p>\u041d\u0430 \u043f\u043e\u0441\u043b\u0435\u0434\u043d\u0438\u0445 \u044d\u0442\u0430\u043f\u0430\u0445 \u044d\u0442\u0438\u043a\u0435\u0442\u0438\u0440\u043e\u0432\u043e\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 Krones Contiroll \u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u043e \u0438 \u0442\u043e\u0447\u043d\u043e \u043d\u0430\u043d\u043e\u0441\u0438\u0442 \u044d\u0442\u0438\u043a\u0435\u0442\u043a\u0438. \u0410\u043d\u0430\u043b\u043e\u0433\u0438\u0447\u043d\u044b\u043c \u043e\u0431\u0440\u0430\u0437\u043e\u043c, \u0442\u0435\u0440\u043c\u043e\u0443\u0441\u0430\u0434\u043e\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 Dimac Star \u043e\u0431\u0440\u0430\u0431\u0430\u0442\u044b\u0432\u0430\u0435\u0442 \u043e\u043a\u043e\u043d\u0447\u0430\u0442\u0435\u043b\u044c\u043d\u0443\u044e \u0443\u043f\u0430\u043a\u043e\u0432\u043a\u0443, \u043e\u0431\u0435\u0441\u043f\u0435\u0447\u0438\u0432\u0430\u044f \u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u0443\u044e \u0437\u0430\u0449\u0438\u0442\u0443 \u0443\u043f\u0430\u043a\u043e\u0432\u043e\u043a.<\/p>\n<p>\u041a\u0440\u043e\u043c\u0435 \u0442\u043e\u0433\u043e, \u0443\u043f\u0430\u043a\u043e\u0432\u0449\u0438\u043a Sotemapack wrap-around \u0438 \u043f\u0430\u043b\u043b\u0435\u0442\u0430\u0439\u0437\u0435\u0440 Transpack Mag-p \u0434\u043e\u043f\u043e\u043b\u043d\u044f\u044e\u0442 \u0441\u0438\u0441\u0442\u0435\u043c\u0443. \u0422\u0430\u043a\u0438\u043c \u043e\u0431\u0440\u0430\u0437\u043e\u043c, \u043e\u043d\u0438 \u043e\u043f\u0442\u0438\u043c\u0438\u0437\u0438\u0440\u0443\u044e\u0442 \u0443\u043f\u0430\u043a\u043e\u0432\u043a\u0443 \u0438 \u043f\u0430\u043b\u043b\u0435\u0442\u0438\u0440\u043e\u0432\u0430\u043d\u0438\u0435 \u0433\u043e\u0442\u043e\u0432\u043e\u0439 \u043f\u0440\u043e\u0434\u0443\u043a\u0446\u0438\u0438.<\/p>\n<h3>\u041f\u0440\u0438\u043c\u0435\u043d\u0435\u043d\u0438\u0435 \u0438 \u0438\u0441\u043f\u043e\u043b\u044c\u0437\u043e\u0432\u0430\u043d\u0438\u0435 \u0438\u0437\u043e\u0431\u0430\u0440\u0438\u0447\u0435\u0441\u043a\u043e\u0439 \u043b\u0438\u043d\u0438\u0438 \u0440\u043e\u0437\u043b\u0438\u0432\u0430 PROCOMAC<\/h3>\n<p>\u042d\u0442\u0430 \u0438\u0437\u043e\u0431\u0430\u0440\u0438\u0447\u0435\u0441\u043a\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 PROCOMAC \u043f\u043e\u0434\u0445\u043e\u0434\u0438\u0442 \u0434\u043b\u044f \u0448\u0438\u0440\u043e\u043a\u043e\u0433\u043e \u0441\u043f\u0435\u043a\u0442\u0440\u0430 \u0441\u0442\u0435\u043a\u043b\u044f\u043d\u043d\u043e\u0439 \u0442\u0430\u0440\u044b \u0438 \u0443\u043f\u0440\u0430\u0432\u043b\u044f\u0435\u0442 \u0444\u043e\u0440\u043c\u0430\u0442\u0430\u043c\u0438 0,25 \u043b, 0,30 \u043b \u0438 1 \u043b. \u041e\u043d\u0430 \u043e\u0442\u043b\u0438\u0447\u043d\u043e \u043f\u043e\u0434\u0445\u043e\u0434\u0438\u0442 \u0434\u043b\u044f \u0431\u0435\u0437\u0430\u043b\u043a\u043e\u0433\u043e\u043b\u044c\u043d\u044b\u0445 \u0433\u0430\u0437\u0438\u0440\u043e\u0432\u0430\u043d\u043d\u044b\u0445 \u043d\u0430\u043f\u0438\u0442\u043a\u043e\u0432, \u0433\u0430\u0437\u0438\u0440\u043e\u0432\u0430\u043d\u043d\u043e\u0439 \u0432\u043e\u0434\u044b \u0438 \u043d\u0435\u0433\u0430\u0437\u0438\u0440\u043e\u0432\u0430\u043d\u043d\u043e\u0439 \u0432\u043e\u0434\u044b. \u0421\u043b\u0435\u0434\u043e\u0432\u0430\u0442\u0435\u043b\u044c\u043d\u043e, \u0438\u0437\u043e\u0431\u0430\u0440\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043c\u0435\u0442\u043e\u0434 \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u043e\u0431\u0435\u0441\u043f\u0435\u0447\u0438\u0432\u0430\u0435\u0442 \u0441\u0442\u0430\u0431\u0438\u043b\u044c\u043d\u043e\u0441\u0442\u044c \u043f\u0440\u043e\u0434\u0443\u043a\u0442\u0430 \u0432\u043e \u0432\u0440\u0435\u043c\u044f \u043f\u0440\u043e\u0446\u0435\u0441\u0441\u0430, \u0441\u0432\u043e\u0434\u044f \u043a \u043c\u0438\u043d\u0438\u043c\u0443\u043c\u0443 \u0440\u0438\u0441\u043a \u043f\u0435\u043d\u043e\u043e\u0431\u0440\u0430\u0437\u043e\u0432\u0430\u043d\u0438\u044f \u0438 \u043f\u0440\u043e\u043b\u0438\u0432\u0430\u043d\u0438\u044f.<\/p>\n<p><strong>\u041f\u043e\u0434\u0432\u043e\u0434\u044f \u0438\u0442\u043e\u0433,<\/strong> \u043c\u043e\u0436\u043d\u043e \u0441\u043a\u0430\u0437\u0430\u0442\u044c, \u0447\u0442\u043e \u0431\u044b\u0432\u0448\u0430\u044f \u0432 \u0443\u043f\u043e\u0442\u0440\u0435\u0431\u043b\u0435\u043d\u0438\u0438 \u0438\u0437\u043e\u0431\u0430\u0440\u0438\u0447\u0435\u0441\u043a\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0432 \u0441\u0442\u0435\u043a\u043b\u043e PROCOMAC \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0438\u0442\u0435\u043b\u044c\u043d\u043e\u0441\u0442\u044c\u044e \u0434\u043e 14000 \u0431\u0443\u0442.\/\u0447 \u043f\u0440\u0435\u0434\u0441\u0442\u0430\u0432\u043b\u044f\u0435\u0442 \u0441\u043e\u0431\u043e\u0439 \u043a\u043e\u043c\u043f\u043b\u0435\u043a\u0441\u043d\u043e\u0435 \u0438 \u0432\u044b\u0441\u043e\u043a\u043e\u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u043e\u0435 \u0440\u0435\u0448\u0435\u043d\u0438\u0435 \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0432 \u0441\u0442\u0435\u043a\u043b\u043e. \u0411\u043b\u0430\u0433\u043e\u0434\u0430\u0440\u044f \u0441\u0432\u043e\u0435\u0439 \u043f\u0435\u0440\u0435\u0434\u043e\u0432\u043e\u0439 \u043d\u0430\u0441\u0442\u0440\u043e\u0439\u043a\u0435 \u0438 \u0432\u044b\u0441\u043e\u043a\u043e\u043a\u0430\u0447\u0435\u0441\u0442\u0432\u0435\u043d\u043d\u044b\u043c \u043a\u043e\u043c\u043f\u043e\u043d\u0435\u043d\u0442\u0430\u043c \u043e\u043d\u0430 \u0433\u043e\u0442\u043e\u0432\u0430 \u043a \u0438\u043d\u0442\u0435\u0433\u0440\u0430\u0446\u0438\u0438 \u0432 \u043d\u043e\u0432\u043e\u0435 \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0441\u0442\u0432\u0435\u043d\u043d\u043e\u0435 \u043f\u0440\u0435\u0434\u043f\u0440\u0438\u044f\u0442\u0438\u0435.<\/p>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC501-ru.pdf","machine_number":"501","condition":{"value":"3","label":"\u041f\u0440\u043e\u0434\u0430\u043d\u043e"},"machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"<p>A <strong>depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle <strong>glass bottles<\/strong>, <strong>PET bottles<\/strong>, and <strong>cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n<p>The operation begins when an operator uses a forklift to load pallets of empty containers onto a <strong>roller conveyor<\/strong>, removing the <strong>thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n<h2>How Depalletizers Work<\/h2>\r\n\r\n<p>The <strong>depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n    <li><strong>Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n    <li><strong>Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n    <li><strong>Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n    <li><strong>Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n<p>From the accumulation surface, containers travel via <strong>conveyor belts<\/strong> to the first processing machine, typically a <strong>rinsing machine<\/strong> or <strong>filling monoblock<\/strong>.<\/p>\r\n\r\n<h2>Depalletizer Components<\/h2>\r\n\r\n<p>A complete <strong>depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n    <li><strong>Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n    <li><strong>Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n    <li><strong>Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n    <li><strong>Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n    <li><strong>Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n    <li><strong>Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n    <li><strong>Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n<h2>Pallet Configuration<\/h2>\r\n\r\n<p>Pallets are organized in <strong>4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by <strong>plastic or paper interlayers<\/strong>. A <strong>cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n<h2>Container Format Management<\/h2>\r\n\r\n<p>Different containers require specific machine settings based on their dimensions. The <strong>PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Container Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Common Sizes<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cans<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33 cl, 50 cl<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottles<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>The operator selects the corresponding <strong>format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":13621,"name":"Transpak","slug":"transpak","term_group":0,"term_taxonomy_id":13621,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"Royal","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"<p>A <strong>premix system<\/strong> (also called <strong>mixer<\/strong>) performs <strong>deaeration<\/strong>, <strong>blending<\/strong>, and <strong>carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of <strong>two components<\/strong> (water and syrup) to a maximum of <strong>eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n<p>Premix systems are essential for <strong>soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through <strong>high-pressure carbonation<\/strong>.<\/p>\r\n\r\n<h2>Premix System Capacities<\/h2>\r\n\r\n<p>Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Available capacities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Nominal efficiency range<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33% to 100%<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Maximum efficiency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">110% of nominal capacity<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Ingredient capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">2 to 8 components<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Operating Principles<\/h2>\r\n\r\n<p>Premix systems use a <strong>register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. <strong>High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n<p>Key process features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n    <li><strong>Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n    <li><strong>Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n    <li><strong>Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n<h2>Premix System Advantages<\/h2>\r\n\r\n<ul>\r\n    <li><strong>High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n    <li><strong>No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n    <li><strong>Quick product changeover<\/strong> \u2014 water rinse in less than <strong>10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n    <li><strong>Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n    <li><strong>Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n<h2>Measurement and Control Systems<\/h2>\r\n\r\n<p>Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n<ul>\r\n    <li><strong>CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n    <li><strong>Brix value measurement<\/strong> for sugar content control<\/li>\r\n    <li><strong>Product output monitoring<\/strong><\/li>\r\n    <li><strong>Data collection software<\/strong> for process documentation<\/li>\r\n    <li><strong>Automatic CIP valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Premix systems feature <strong>corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to <strong>AISI 304<\/strong>)<\/li>\r\n    <li><strong>Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n    <li><strong>High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n    <li><strong>Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections and Monitoring<\/h2>\r\n\r\n<p>Standard premix configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n    <li><strong>Refrigerant supply<\/strong> with monitoring system<\/li>\r\n    <li><strong>Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n    <li><strong>Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n    <li><strong>Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n<h2>Special Product Handling<\/h2>\r\n\r\n<p>Advanced premix systems accommodate products with <strong>pulp and fiber content<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No limitations<\/strong> on pulp and fiber size<\/li>\r\n    <li>Dedicated <strong>heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n    <li><strong>Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n<h2>Cleaning System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Water rinse<\/strong> product changeover<\/li>\r\n    <li>Rapid changeover time under <strong>10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"Starmix-e","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"<p>A <strong>rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing <strong>impurities<\/strong>, <strong>dust<\/strong>, and <strong>foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are <strong>sterile and ready for filling<\/strong>.<\/p>\r\n\r\n<h2>How Rinsing Machines Work<\/h2>\r\n\r\n<p>The <strong>automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n    <li><strong>Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n    <li><strong>Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n    <li><strong>Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n    <li><strong>Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of <strong>peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n    <li><strong>Drying<\/strong> \u2014 strong jet of <strong>filtered compressed air<\/strong> dries interior instantly<\/li>\r\n    <li><strong>Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n<h2>Rinsing Machine Configurations<\/h2>\r\n\r\n<p><strong>Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n<h3>Adjustable Components<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n    <li><strong>Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n    <li><strong>Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Circuit Options<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">One cleaning medium for interior rinsing<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Dual circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Two separate cleaning media for enhanced sterilization<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Fixed nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Spray from fixed position outside bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Insertable nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Nozzle enters bottle for thorough interior coverage<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Format Compatibility<\/h2>\r\n\r\n<p>Rinsing machines accommodate <strong>diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n    <li><strong>Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n    <li><strong>Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n    <li><strong>Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n<p>All format-specific components (<strong>stars<\/strong>, <strong>augers<\/strong>, <strong>clamps<\/strong>, <strong>height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n<h2>Rinsing Media<\/h2>\r\n\r\n<p>Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n    <li><strong>Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n    <li><strong>Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n    <li><strong>Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60+ years market presence; serves 60 countries internationally<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>WAB<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bertolaso<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used rinsing machines from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"Gripstar","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"<p>A <strong>filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically <strong>filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a <strong>filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n<h2>Position in the Bottling Line<\/h2>\r\n\r\n<p>The <strong>filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass bottle lines<\/strong> \u2014 immediately after the <strong>depalletizer<\/strong><\/li>\r\n    <li><strong>PET bottle lines<\/strong> \u2014 after the <strong>blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>How Filling Monoblocks Work<\/h2>\r\n\r\n<p>The operation begins as bottles arrive in single file via a <strong>conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n    <li><strong>Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n    <li><strong>Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects <strong>peracetic acid<\/strong>, water, or disinfectant; <strong>filtered compressed air<\/strong> dries the interior<\/li>\r\n    <li><strong>Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n    <li><strong>Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n<h2>Filling Requirements<\/h2>\r\n\r\n<p>Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with <strong>health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n<h2>Monoblock Configurations<\/h2>\r\n\r\n<h3>Gripping Systems<\/h3>\r\n\r\n<p>Filling monoblocks use two main <strong>bottle gripping methods<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Gripping Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Construction<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottom grip (deep grip)<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Steel and aluminum<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass and PET; versatile for different productions<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Neck grip<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">304 stainless steel<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottles; prevents crushing during filling and capping<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Latest generation monoblocks predominantly use <strong>neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The <strong>304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n<h3>Turret Configurations<\/h3>\r\n\r\n<p>Filling monoblocks may include <strong>two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n    <li><strong>Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n    <li><strong>Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with <strong>two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n<h2>Filling Monoblock Types<\/h2>\r\n\r\n<h3>Isobaric Filling Monoblock<\/h3>\r\n\r\n<p>The <strong>isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for <strong>carbonated products<\/strong>. The process pressurizes containers with gas (typically <strong>CO2<\/strong>) before filling.<\/p>\r\n\r\n<p>Key components:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pressurized storage tank<\/strong><\/li>\r\n    <li><strong>Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n    <li><strong>Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n    <li><strong>Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages of isobaric systems:<\/p>\r\n\r\n<ul>\r\n    <li>Fills carbonated drinks <strong>without effervescence loss<\/strong><\/li>\r\n    <li><strong>Reduced foaming<\/strong> during filling<\/li>\r\n    <li>Maintains <strong>final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Higher construction and maintenance complexity<\/li>\r\n    <li>Requires continuous <strong>pressure monitoring<\/strong><\/li>\r\n    <li>More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>beer<\/strong>, <strong>carbonated soft drinks<\/strong>, <strong>sparkling wines<\/strong>, <strong>sparkling water<\/strong><\/p>\r\n\r\n<h3>Gravity Filling Monoblock<\/h3>\r\n\r\n<p><strong>Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for <strong>non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>water<\/strong>, <strong>spirits<\/strong>, <strong>liqueurs<\/strong><\/p>\r\n\r\n<h3>Filling Monoblock for Edible Oil<\/h3>\r\n\r\n<p>The <strong>triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High vacuum chamber<\/strong> filling<\/li>\r\n    <li><strong>Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Processes <strong>PET bottles<\/strong>, <strong>glass bottles<\/strong>, and <strong>cans<\/strong><\/li>\r\n    <li>Multiple cap formats with appropriate <strong>changeover parts<\/strong><\/li>\r\n    <li><strong>Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n    <li>Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n<h2>PET Filling Monoblocks<\/h2>\r\n\r\n<p><strong>Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern <strong>neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n<p>PET monoblocks can be configured for both <strong>isobaric<\/strong> (carbonated) and <strong>flat liquid<\/strong> (still) products, with equipment in <strong>304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n<h2>Capping Section<\/h2>\r\n\r\n<p>The <strong>capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n    <li><strong>Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n    <li><strong>Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n<p>After capping, bottles proceed to the <strong>capsuling machine<\/strong> or <strong>wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n<h2>Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n<p>When purchasing individual <strong>filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Advantages<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Considerations<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mechanical<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Easier to operate and maintain<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Less adjustment flexibility<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Electronic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Greater versatility; more production adjustments<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Requires manufacturer support availability<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>For both types, verify that the <strong>manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n<h2>Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n<p>Used filling monoblocks offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"Ecofill","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":"\u041a\u043e\u043d\u0432\u0435\u0439\u0435\u0440\u044b"},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Contiroll 600-10","year":{"value":"2003","label":"2003"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"<p>A <strong>shrink wrapper<\/strong> creates bundled packages by wrapping containers in <strong>shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n<p>The machine operates in two phases:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n    <li><strong>Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n<h2>How Shrink Wrappers Work<\/h2>\r\n\r\n<p>The <strong>shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n    <li><strong>Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n    <li><strong>Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n    <li><strong>Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n    <li><strong>Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n<h2>Types of Shrink Wrappers<\/h2>\r\n\r\n<h3>Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: maximum <strong>25 bundles\/minute<\/strong><\/li>\r\n    <li>Package stops during sealing operation<\/li>\r\n    <li>Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n<h3>Film Launcher Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with <strong>5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: up to <strong>200 packs\/minute per lane<\/strong><\/li>\r\n    <li>Available in <strong>one, two, or three-lane<\/strong> configurations<\/li>\r\n    <li><strong>No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n    <li>Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Wrapper Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Operation<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing bar<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 25 bundles\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Stop-and-seal cycle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Film launcher<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 packs\/min\/lane<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Continuous motion<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<p>Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n    <li><strong>Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n    <li><strong>Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n    <li><strong>Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n    <li><strong>Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n<h3>Tray Insert Applications<\/h3>\r\n\r\n<p>The <strong>tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n<ul>\r\n    <li>Mayonnaise jars<\/li>\r\n    <li>Vinegar bottles<\/li>\r\n    <li>Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Film Technology<\/h2>\r\n\r\n<h3>Film Type<\/h3>\r\n\r\n<p>Most shrink wrappers use <strong>LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from <strong>two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n<p>Film specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n    <li>Printable up to <strong>10 colors<\/strong> using flexographic systems<\/li>\r\n    <li><strong>Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n<h3>Reel Changeover<\/h3>\r\n\r\n<p>When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform <strong>automatic junction<\/strong> between coils.<\/p>\r\n\r\n<h2>Shrink Tunnel (Oven)<\/h2>\r\n\r\n<p>The <strong>shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Electrical resistances<\/strong> heat the air<\/li>\r\n    <li><strong>Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n    <li><strong>Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n<h2>Antistatic Systems<\/h2>\r\n\r\n<p>Continuous operation requires <strong>antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n<ul>\r\n    <li>Processing interruptions<\/li>\r\n    <li>Electric shocks to operators<\/li>\r\n    <li>Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n<h2>Applications<\/h2>\r\n\r\n<p>Shrink wrappers package products requiring <strong>grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n    <li><strong>Beverage cans<\/strong><\/li>\r\n    <li><strong>Food containers<\/strong><\/li>\r\n    <li>Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n<p>After shrink wrapping, bundles may receive <strong>handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n<h2>Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n<p>Established brands in the shrink wrapper market include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Zambelli<\/strong><\/li>\r\n    <li><strong>Dimac<\/strong><\/li>\r\n    <li><strong>Krones<\/strong><\/li>\r\n    <li><strong>OCME<\/strong><\/li>\r\n    <li><strong>SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Used shrink wrappers from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":626,"name":"Dimac","slug":"dimac","term_group":0,"term_taxonomy_id":626,"taxonomy":"manufacturer","description":"","parent":0,"count":56,"filter":"raw"},"model":"Star P30","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":218,"name":"Wrap Around Packer","slug":"wrap-around-packer","term_group":0,"term_taxonomy_id":218,"taxonomy":"machine_types","description":"<p>A <strong>wrap around packer<\/strong> is a complete cartoning machine that combines all phases of carton <strong>forming<\/strong>, <strong>filling<\/strong>, and <strong>closing<\/strong> in a single integrated unit. Unlike traditional systems requiring separate machines for each function, the wrap around builds the carton directly around the product, saving significant floor space.<\/p>\r\n\r\n<h2>Traditional vs. Wrap Around Systems<\/h2>\r\n\r\n<h3>Traditional Three-Phase Cartoning<\/h3>\r\n\r\n<p>Conventional cartoning requires separate machines for each production phase:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Carton forming<\/strong> \u2014 suction cups pick flat cartons from magazine storage; automatic system opens and positions carton; underside flaps closed with glue<\/li>\r\n    <li><strong>Case packing<\/strong> \u2014 bottles inserted in orderly rows through centering devices guiding products into designated spaces<\/li>\r\n    <li><strong>Carton sealing<\/strong> \u2014 belt and chain system transports filled cartons to sealer; upper flaps closed with tape or glue<\/li>\r\n<\/ol>\r\n\r\n<p>This procedure requires <strong>considerable floor space<\/strong> within the facility.<\/p>\r\n\r\n<h3>Wrap Around Advantage<\/h3>\r\n\r\n<p>The <strong>wrap around packer<\/strong> combines all three phases in one machine, offering:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compact footprint<\/strong> \u2014 single machine replaces three separate units<\/li>\r\n    <li><strong>Reduced space requirements<\/strong> \u2014 ideal for limited facility areas<\/li>\r\n    <li><strong>Lower consumption<\/strong> \u2014 optimized energy and material usage<\/li>\r\n    <li><strong>Higher effective yield<\/strong> \u2014 streamlined production flow<\/li>\r\n<\/ul>\r\n\r\n<h2>How Wrap Around Packers Work<\/h2>\r\n\r\n<p>The <strong>wrap around process<\/strong> operates differently from traditional cartoning:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Carton pickup<\/strong> \u2014 flat carton blanks retrieved from magazine storage<\/li>\r\n    <li><strong>Pre-forming<\/strong> \u2014 carton pre-folded according to designated creases<\/li>\r\n    <li><strong>Product grouping<\/strong> \u2014 divider at machine entrance arranges bottles in rows of equal number and length<\/li>\r\n    <li><strong>Wrapping<\/strong> \u2014 cardboard built directly around the bottle group<\/li>\r\n    <li><strong>Sealing<\/strong> \u2014 glue system applies precise sprays creating elegant, functional closure<\/li>\r\n<\/ol>\r\n\r\n<p>The cartons used in wrap around systems are <strong>specifically designed<\/strong> for this process and differ from American-style cartons used in traditional systems.<\/p>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Feature<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Options<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infeed orientation<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Straight or 90-degree entry<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottle formats<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">All standard formats accommodated<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing method<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glue with precision spray application<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Carton type<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wrap around blanks (specific design)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Handling<\/h2>\r\n\r\n<p>At the machine entrance, a <strong>divider<\/strong> arranges and sorts incoming bottles:<\/p>\r\n\r\n<ul>\r\n    <li>Creates rows of <strong>equal number and length<\/strong><\/li>\r\n    <li><strong>Centering devices<\/strong> guide bottles to prevent breakage<\/li>\r\n    <li>Ensures correct product positioning in designated spaces<\/li>\r\n<\/ul>\r\n\r\n<h2>Special Format Solutions<\/h2>\r\n\r\n<p>For <strong>shaped or irregular bottles<\/strong>, wrap around packers may require <strong>anthropomorphic solutions<\/strong> using robots to assist with:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Carton formation<\/strong> around complex shapes<\/li>\r\n    <li><strong>Bottle direction<\/strong> and positioning<\/li>\r\n    <li><strong>Custom handling<\/strong> for non-standard containers<\/li>\r\n<\/ul>\r\n\r\n<h2>Control System<\/h2>\r\n\r\n<p>Wrap around packers, like all case packers and carton machines, are controlled by <strong>PLC systems<\/strong> with dedicated programs allowing:<\/p>\r\n\r\n<ul>\r\n    <li>Selection of <strong>bottle format<\/strong> parameters<\/li>\r\n    <li>Configuration for <strong>carton type and conformation<\/strong><\/li>\r\n    <li>Adjustment within <strong>specified tolerances<\/strong> (detailed in technical documentation)<\/li>\r\n    <li><strong>Recipe storage<\/strong> for quick format changeover<\/li>\r\n<\/ul>\r\n\r\n<h2>Technology Evolution<\/h2>\r\n\r\n<p>Modern wrap around packers have evolved significantly, now built <strong>more compact and functional<\/strong> with improvements in:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Energy consumption<\/strong> \u2014 reduced power requirements<\/li>\r\n    <li><strong>Effective working yield<\/strong> \u2014 higher throughput efficiency<\/li>\r\n    <li><strong>Footprint optimization<\/strong> \u2014 smaller machine dimensions<\/li>\r\n    <li><strong>Flexibility<\/strong> \u2014 accommodation of diverse bottle and carton formats<\/li>\r\n<\/ul>","parent":0,"count":13,"filter":"raw"},"manufacturer":{"term_id":2863,"name":"Sotemapack","slug":"sotemapack","term_group":0,"term_taxonomy_id":2863,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":{"value":"1993","label":"1993"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"<p>A <strong>palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with <strong>precision<\/strong> and <strong>speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n<p>Palletizing equipment handles products at <strong>high-level<\/strong> or <strong>floor-level<\/strong> elevations using <strong>conventional<\/strong> or <strong>robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n<h2>Types of Palletizers<\/h2>\r\n\r\n<p>Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n<h3>Robotic Palletizers<\/h3>\r\n\r\n<p><strong>Robotic palletizers<\/strong> use a <strong>hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n    <li><strong>Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n    <li>Capability to <strong>service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n    <li>Lift capacity up to <strong>1,000 kg<\/strong><\/li>\r\n    <li>Potential for <strong>mixed load handling<\/strong> on single pallets<\/li>\r\n    <li><strong>End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Generally <strong>higher cost<\/strong> than conventional systems<\/li>\r\n    <li><strong>Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n<h3>Low-Level Palletizers<\/h3>\r\n\r\n<p><strong>Low-level palletizers<\/strong> load products from <strong>ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n    <li><strong>Easier maintenance<\/strong> and operation<\/li>\r\n    <li>Capacity up to <strong>15 cases\/minute<\/strong><\/li>\r\n    <li>Creates <strong>compact, stable pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n<h3>High-Level Palletizers<\/h3>\r\n\r\n<p><strong>High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Capacity up to <strong>200 cases\/minute<\/strong><\/li>\r\n    <li><strong>Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n    <li>Creates <strong>very compact pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n<h2>Palletizer Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Robotic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Variable (flexibility priority)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple lines; mixed loads; limited space<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Low-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 15 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Medium volume; cost-sensitive operations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; maximum throughput<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Mixed Case Palletizing<\/h2>\r\n\r\n<p><strong>Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the <strong>three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n<p>Modern developments include <strong>Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n<h2>Palletizer Technology Evolution<\/h2>\r\n\r\n<p>Palletizing technology has evolved significantly since the first mechanized palletizer was developed by <strong>Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n    <li><strong>1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n    <li><strong>1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n    <li><strong>Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Palletizer Manufacturers<\/h2>\r\n\r\n<p>The market features established brands with proven reliability:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ACMI<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Bottling and packaging systems (35+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sipa<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottling and palletizing (30+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Zecchetti<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Turnkey conveying and palletizing systems (60 years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">International presence in 60 countries (60+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>EMS Logik<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Palletizing and depalletizing systems (Italy)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ABM Automazioni<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Robotic machines and custom solutions (founded 2006)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cosmapack<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Packaging machines across diverse sectors (40+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mondo & Scaglione<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine industry packaging expertise (50+ years)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used palletizers from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":13621,"name":"Transpak","slug":"transpak","term_group":0,"term_taxonomy_id":13621,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"Mag-p","year":{"value":"1993","label":"1993"},"notes":"\u041a\u0430\u043f\u0438\u0442\u0430\u043b\u044c\u043d\u044b\u0439 \u0440\u0435\u043c\u043e\u043d\u0442 \u0432 2001 \u0433\u043e\u0434\u0443.","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/730913","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/730913\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media?parent=730913"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/container?post=730913"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/format?post=730913"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machine_types?post=730913"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/manufacturer?post=730913"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/type_of_product?post=730913"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}