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As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are <strong>sterile and ready for filling<\/strong>.<\/p>\r\n\r\n<h2>How Rinsing Machines Work<\/h2>\r\n\r\n<p>The <strong>automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n    <li><strong>Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n    <li><strong>Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n    <li><strong>Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n    <li><strong>Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of <strong>peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n    <li><strong>Drying<\/strong> \u2014 strong jet of <strong>filtered compressed air<\/strong> dries interior instantly<\/li>\r\n    <li><strong>Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n<h2>Rinsing Machine Configurations<\/h2>\r\n\r\n<p><strong>Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n<h3>Adjustable Components<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n    <li><strong>Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n    <li><strong>Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Circuit Options<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">One cleaning medium for interior rinsing<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Dual circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Two separate cleaning media for enhanced sterilization<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Fixed nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Spray from fixed position outside bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Insertable nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Nozzle enters bottle for thorough interior coverage<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Format Compatibility<\/h2>\r\n\r\n<p>Rinsing machines accommodate <strong>diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n    <li><strong>Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n    <li><strong>Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n    <li><strong>Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n<p>All format-specific components (<strong>stars<\/strong>, <strong>augers<\/strong>, <strong>clamps<\/strong>, <strong>height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n<h2>Rinsing Media<\/h2>\r\n\r\n<p>Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n    <li><strong>Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n    <li><strong>Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n    <li><strong>Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60+ years market presence; serves 60 countries internationally<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>WAB<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bertolaso<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used rinsing machines from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"\u0421\u0442\u0435\u0440\u0438\u043b\u0438\u0437\u043e\u0432\u0430\u043d\u0430 \u0432\u043d\u0435\u0448\u043d\u044f\u044f \u0441\u0442\u043e\u0440\u043e\u043d\u0430 \u0431\u0443\u0442\u044b\u043b\u043a\u0438.","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"\u041f\u043e\u0434\u0430\u044e\u0449\u0438\u0439 \u043a\u043e\u043d\u0432\u0435\u0439\u0435\u0440"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"\u0410\u0441\u0435\u043f\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u0442\u0440\u0438\u043c\u043c\u0435\u0440 \u0434\u043b\u044f \u0448\u0435\u0439\u043a\u0438","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"\u041e\u043f\u0440\u0435\u0434\u0435\u043b\u044f\u0435\u0442 \u0432\u0435\u0441 ","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"<p>A <strong>capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a <strong>cap elevator<\/strong> and <strong>hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n<p>The capping process follows a precise sequence: bottles travel from the conveyor belt to an <strong>auger<\/strong> that spaces and inserts them into a <strong>rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n<h2>Types of Capping Machines<\/h2>\r\n\r\n<h3>Linear Capping Machines<\/h3>\r\n\r\n<p><strong>Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n    <li>Lower capital investment for <em>small to medium operations<\/em><\/li>\r\n    <li>Simplified format changeover procedures<\/li>\r\n    <li>Ideal for <strong>craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Capping Machines<\/h3>\r\n\r\n<p><strong>Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n<h2>Cap Types and Applications<\/h2>\r\n\r\n<p>Automatic capping machines process a wide range of <strong>closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n<h3>Screw Caps<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n    <li><strong>Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n    <li><strong>ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n    <li><strong>Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n<h3>Cork Closures<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n    <li><strong>Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with <strong>wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n    <li><strong>Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n<h3>Other Closure Types<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n    <li><strong>Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n    <li><strong>Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n    <li><strong>T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n<h2>Product-Specific Capping Solutions<\/h2>\r\n\r\n<p>Closure selection depends on the <strong>bottled product<\/strong> and <strong>container type<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Product<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Common Closures<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Container<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Still wine<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Straight cork, ROPP, screw cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sparkling wine \/ Champagne<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Mushroom cork with wire cage<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Spirits<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">ROPP, T-cap, mushroom cork<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Water \/ Soft drinks<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Plastic screw cap, sports cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Beer<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Crown cap, twist-off<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Oil<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Aluminum screw cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Children's beverages<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sports cap, screw cap (25-33cl formats)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottle<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Capping Machine Configuration<\/h2>\r\n\r\n<p>Proper capping requires matching <strong>machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n    <li><strong>Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n    <li><strong>Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n    <li><strong>Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n<h2>Leading Capping Machine Manufacturers<\/h2>\r\n\r\n<p>The market features established brands known for reliability and performance:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n    <li><strong>Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n    <li><strong>Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Used capping machines from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support. <strong>ROPP capping machines<\/strong> and <strong>mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"\u0421\u0438\u0441\u0442\u0435\u043c\u0430 \u043e\u0447\u0438\u0441\u0442\u043a\u0438 CIP","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"\u0411\u0440\u0430\u043a\u0435\u0440\u0430\u0436\u043d\u0430\u044f \u0441\u0438\u0441\u0442\u0435\u043c\u0430","machine_type_as_text":""},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3846,"name":"SERAC","slug":"serac","term_group":0,"term_taxonomy_id":3846,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/728317","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/728317\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media?parent=728317"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/container?post=728317"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/format?post=728317"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machine_types?post=728317"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/manufacturer?post=728317"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/type_of_product?post=728317"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}