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2010\u0433.<\/p>\n<h3>\u041b\u0438\u043d\u0438\u0438 \u0440\u043e\u0437\u043b\u0438\u0432\u0430<\/h3>\n<p>\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u0434\u0432\u0443\u0445\u0440\u044f\u0434\u043d\u044b\u0439 \u043d\u0430\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0441\u043c\u0435\u0442\u0430\u043d\u044b \u0432 \u0441\u0442\u0430\u043a\u0430\u043d\u0447\u0438\u043a\u0438.<\/p>\n<p>\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043d\u0430\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0441\u043c\u0435\u0442\u0430\u043d\u044b \u0438 \u0439\u043e\u0433\u0443\u0440\u0442\u0430 \u0432 \u0442\u0430\u0440\u0443 \u043f\u043e 410 \u0433\u0440, 2014 \u0433.<\/p>\n<p>\u0410\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043d\u0430\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0439\u043e\u0433\u0443\u0440\u0442\u0430 \u0438 \u0441\u043c\u0435\u0442\u0430\u043d\u044b \u0432 \u043a\u043e\u043d\u0442\u0435\u0439\u043d\u0435\u0440\u044b \u043f\u043e 180 \u0433\u0440. 2008 \u0433.<\/p>\n<p>\u041d\u0430\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c-\u0443\u043a\u0443\u043f\u043e\u0440\u0449\u0438\u043a \u2013 \u0441\u0442\u0440\u0443\u0439\u043d\u044b\u0439 \u0441 \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u043c \u0442\u0443\u043d\u043d\u0435\u043b\u0435\u043c. \u0411\u0443\u0442\u044b\u043b\u043a\u0438 1,0 \u043b \u0438 0,5 \u043b, 2016 \u0433.<\/p>\n<p>\u041d\u0430\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c \u0434\u043b\u044f \u043c\u043e\u043b\u043e\u043a\u0430 \u0438 \u0439\u043e\u0433\u0443\u0440\u0442\u0430 \u0432 \u043f\u0430\u043a\u0435\u0442\u044b \u041f\u0412\u0425 \u043e\u0445 1,0 \u043b.<\/p>\n<p>Videojet &#8211; \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043c\u0430\u0440\u043a\u0435\u0440 \u0434\u0430\u0442\u044b &#8211; 2 \u0448\u0442.<\/p>\n<h3>\u0414\u0440\u0443\u0433\u043e\u0435 \u043e\u0431\u043e\u0440\u0443\u0434\u043e\u0432\u0430\u043d\u0438\u0435<\/h3>\n<p>\u0421\u044b\u0440\u043d\u0430\u044f \u0432\u0430\u043d\u043d\u0430 \u0441 \u0438\u0437\u043e\u043b\u044f\u0446\u0438\u0435\u0439 HARF, \u043e\u0431\u044a\u0451\u043c 1600 \u043b. 2008 \u0433\u043e\u0434<\/p>\n<p>\u0422\u0440\u0438\u0431\u043b\u0435\u043d\u0434\u0435\u0440 500 \u043b \u0434\u043b\u044f \u043f\u0435\u0440\u0435\u043c\u0435\u0448\u0438\u0432\u0430\u043d\u0438\u044f \u0441\u0443\u0445\u043e\u0433\u043e \u043c\u043e\u043b\u043e\u043a\u0430, 2015 \u0433.<\/p>\n<p>\u0412\u0430\u043a\u0443\u0443\u043c\u043d\u0430\u044f \u0443\u043f\u0430\u043a\u043e\u0432\u043e\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 \u0434\u043b\u044f \u0441\u044b\u0440\u0430 \u0441 \u043d\u043e\u0432\u044b\u043c \u043a\u043e\u043c\u043f\u0440\u0435\u0441\u0441\u043e\u0440\u043e\u043c<\/p>\n<p>\u0410\u0433\u0440\u0435\u0433\u0430\u0442 \u0445\u043e\u043b\u043e\u0434\u043d\u043e\u0439 \u0432\u043e\u0434\u044b, \u043e\u0431\u044a\u0451\u043c 10.000\u043b, \u043e\u0445\u043b\u0430\u0436\u0434\u0435\u043d\u0438\u0435 \u0444\u0440\u0435\u043e\u043d\u043e\u043c, 2000\u0433.<\/p>\n<p>CIP \u0434\u043b\u044f \u043c\u043e\u0439\u043a\u0438, \u0430\u0432\u0442\u043e\u043c\u0430\u0442, \u043e\u0431\u044a\u0451\u043c 3\u0445300 \u043b, 2000 \u0433.<\/p>\n<p>\u041f\u043e\u043b\u0443\u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0430\u044f \u0432\u044b\u0434\u0443\u0432\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 \u043d\u0430 1,0 \u043b \u0438 0,5 \u043b \u0441 \u043a\u043e\u043c\u043f\u0440\u0435\u0441\u0441\u043e\u0440\u043e\u043c Boge, 2010 \u0433.\u0432.<\/p>\n<p>\u041a\u043e\u043c\u043f\u043b\u0435\u043a\u0441\u043d\u0430\u044f \u0441\u0438\u0441\u0442\u0435\u043c\u0430 \u043e\u0445\u043b\u0430\u0436\u0434\u0435\u043d\u0438\u044f \u0434\u043b\u044f \u043e\u0445\u043b\u0430\u0436\u0434\u0435\u043d\u0438\u044f \u0441\u043a\u043b\u0430\u0434\u0430 \u0433\u043e\u0442\u043e\u0432\u043e\u0439 \u043f\u0440\u043e\u0434\u0443\u043a\u0446\u0438\u0438, \u043a\u043e\u0442\u043e\u0440\u0430\u044f<\/p>\n<p>\u0437\u0430\u043f\u0440\u043e\u0433\u0440\u0430\u043c\u043c\u0438\u0440\u043e\u0432\u0430\u043d \u043d\u0430 \u043e\u0431\u043e\u0433\u0440\u0435\u0432 \u0438 \u043e\u0445\u043b\u0430\u0436\u0434\u0435\u043d\u0438\u0435 \u0431\u0440\u043e\u0434\u0438\u043b\u044c\u043d\u043e\u0439 \u043a\u0430\u043c\u0435\u0440\u044b<\/p>\n<p>\u041c\u0438\u043d\u0438 (\u043f\u0440\u043e\u043f\u0443\u043b\u044c\u0441\u0438\u043e\u043d\u043d\u044f \u043b\u0430\u0431\u043e\u0440\u0430\u0442\u043e\u0440\u0438\u044f)<\/p>\n<p>\u041a\u043e\u0442\u0435\u043b \u043d\u0430 \u0442\u0432\u0435\u0440\u0434\u043e\u043c \u0442\u043e\u043f\u043b\u0438\u0432\u0435 (\u0434\u0440\u043e\u0432\u0430) 250 \u043a\u0412\u0442<\/p>\n<p>\u043c\u043e\u043d\u043e\u043d\u0430\u0441\u043e\u0441<\/p>\n<p>\u0412\u0441\u0435 \u043e\u0431\u043e\u0440\u0443\u0434\u043e\u0432\u0430\u043d\u0438\u0435 \u043f\u043e\u0434\u043a\u043b\u044e\u0447\u0430\u0435\u0442\u0441\u044f \u043a \u0442\u0440\u0443\u0431\u043e\u043f\u0440\u043e\u0432\u043e\u0434\u043d\u043e\u0439 \u0430\u0440\u043c\u0430\u0442\u0443\u0440\u0435 \u0438 \u043d\u0430\u0441\u043e\u0441\u0430\u043c \u0434\u043b\u044f \u0440\u0430\u0431\u043e\u0442\u044b.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC433-ru.pdf","machine_number":"433","trans_ok":true,"company":677122,"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"\u0411\u043b\u043e\u043a \u043f\u0440\u0438\u0435\u043c\u0430 \u043c\u043e\u043b\u043e\u043a\u0430"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"<p>A <strong>pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending <strong>product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to <strong>89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n<p>The <strong>pasteurization process<\/strong> is essential for <strong>wine<\/strong>, <strong>fruit juices<\/strong>, <strong>carbonated soft drinks (CSD)<\/strong>, <strong>beer<\/strong>, <strong>milk<\/strong>, and products like <strong>tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n<h2>Types of Pasteurizers<\/h2>\r\n\r\n<h3>Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n<p><strong>Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to <strong>89-95\u00b0C<\/strong>. Temperature increases occur in <strong>multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n<p>Typical configuration includes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Air tanks<\/strong> and <strong>electrical panel<\/strong> mounted on same skid<\/li>\r\n    <li>Complete <strong>valve and piping systems<\/strong><\/li>\r\n    <li><strong>PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n    <li><strong>Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n<h3>Tunnel Pasteurizers<\/h3>\r\n\r\n<p><strong>Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for <strong>beer<\/strong>, <strong>CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n<h2>Flash Pasteurizer Specifications<\/h2>\r\n\r\n<p>Example configuration for <strong>hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Production capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 8,000 L\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>CIP flow rate<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">8,000 L\/hour with backflush option<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Pasteurization temperature<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">82-85\u00b0C<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Holding time<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20-30 seconds<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Heating stages<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">3 or 5 stages (fully automatic)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Pasteurizers feature <strong>completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n    <li><strong>Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n    <li><strong>Pasteurization tubes<\/strong> \u2014 DN50, <strong>AISI 304<\/strong> stainless steel<\/li>\r\n    <li><strong>Heat exchangers<\/strong> \u2014 <strong>AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n    <li><strong>Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n    <li><strong>Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections<\/h2>\r\n\r\n<p>Flash pasteurizers include connections for:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n    <li><strong>Hot water<\/strong> \u2014 for heating stages<\/li>\r\n    <li><strong>Steam<\/strong> \u2014 primary heat source<\/li>\r\n    <li><strong>Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n<p>Additional outputs available for <strong>deaerator<\/strong> and <strong>homogenizer<\/strong> integration.<\/p>\r\n\r\n<h2>Control and Safety Systems<\/h2>\r\n\r\n<p>Pasteurizer control systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>PLC control<\/strong> for automatic operation<\/li>\r\n    <li><strong>START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n    <li><strong>Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n    <li><strong>Visual alarms<\/strong> for fault indication<\/li>\r\n    <li><strong>Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Safety Features<\/h3>\r\n\r\n<ul>\r\n    <li><strong>General safety switch<\/strong><\/li>\r\n    <li><strong>Thermal protection<\/strong><\/li>\r\n    <li><strong>Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n    <li><strong>IP 55 protection<\/strong> rating<\/li>\r\n    <li><strong>Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n<h2>Automatic Washing System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Steam valve<\/strong> for sterilization<\/li>\r\n    <li><strong>Backflush option<\/strong> for thorough cleaning<\/li>\r\n    <li><strong>Hot water circulation<\/strong><\/li>\r\n    <li><strong>Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n<h2>Installation Requirements<\/h2>\r\n\r\n<p>Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n    <li><strong>Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n    <li><strong>Steam<\/strong> \u2014 heating source<\/li>\r\n    <li><strong>Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n<p>Equipment supplied on <strong>heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. <strong>EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"\u0414\u0443\u0431\u043b\u0438\u043a\u0430\u0442\u043e\u0440 \u043e\u0431\u044a\u0435\u043c\u043e\u043c 1000\u043b \u0438 2000\u043b","machine_type_as_text":"\u0423\u0441\u0442\u0430\u043d\u043e\u0432\u043a\u0430 \u0434\u043b\u044f \u0444\u0435\u0440\u043c\u0435\u043d\u0442\u0430\u0446\u0438\u0438"},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"5 \u0440\u0430\u0437\u043b\u0438\u0447\u043d\u044b\u0445 \u0440\u0430\u0437\u043b\u0438\u0432\u043e\u0447\u043d\u044b\u0445 \u043c\u0430\u0448\u0438\u043d \u0434\u043b\u044f \u0440\u0430\u0437\u043d\u044b\u0445 \u0442\u0438\u043f\u043e\u0432 \u043f\u0440\u043e\u0434\u0443\u043a\u0442\u043e\u0432","machine_type_as_text":""},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3036,"name":"VIDEOJET","slug":"videojet","term_group":0,"term_taxonomy_id":3036,"taxonomy":"manufacturer","description":"","parent":0,"count":29,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/725255","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/725255\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media?parent=725255"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/container?post=725255"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/format?post=725255"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machine_types?post=725255"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/manufacturer?post=725255"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/type_of_product?post=725255"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}