\u0434\u043e\u043f\u043e\u043b\u043d\u0438\u0442\u0435\u043b\u044c\u043d\u044b\u0445<\/strong> \u0441\u043c\u0435\u043d\u043d\u044b\u0445 \u0434\u0435\u0442\u0430\u043b\u0435\u0439).<\/p>\n\u041c\u043e\u0434\u0435\u043b\u044c: America DPS 16\/16\/1\u0421 193\/\u0410<\/p>\n
\u0412 \u044d\u0442\u043e\u0439 \u0431\u044b\u0432\u0448\u0435\u0439 \u0432 \u0443\u043f\u043e\u0442\u0440\u0435\u0431\u043b\u0435\u043d\u0438\u0438 \u043a\u043e\u043c\u043f\u043b\u0435\u043a\u0442\u043d\u043e\u0439 \u043b\u0438\u043d\u0438\u0438 \u0440\u043e\u0437\u043b\u0438\u0432\u0430 Cimec \u0438\u043c\u0435\u0435\u0442\u0441\u044f\u00a0 \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u0442\u0435\u0440\u043c\u043e\u0443\u0441\u0430\u0434\u043e\u0447\u043d\u044b\u0439\u00a0 \u0443\u043f\u0430\u043a\u043e\u0432\u0449\u0438\u043a \u0434\u043b\u044f \u0437\u0430\u0440\u0430\u043d\u0435\u0435 \u0443\u0441\u0442\u0430\u043d\u043e\u0432\u043b\u0435\u043d\u043d\u044b\u0445 \u0432\u0440\u0443\u0447\u043d\u0443\u044e \u043b\u043e\u0442\u043a\u043e\u0432 \u0441 \u043f\u0440\u043e\u0434\u0443\u043a\u0442\u043e\u043c, \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0438\u0442\u0435\u043b\u044c Giemme Srl, \u043c\u043e\u0434\u0435\u043b\u044c Altair 70 AL.<\/p>\n
\u0421\u0438\u0441\u0442\u0435\u043c\u0430 \u0441\u0442\u0440\u0443\u0439\u043d\u043e\u0439 \u043c\u0430\u0440\u043a\u0438\u0440\u043e\u0432\u043a\u0438 Domino, \u0442\u0438\u043f A420i<\/p>\n
\u0421\u0438\u0441\u0442\u0435\u043c\u0430 \u0441\u0443\u0448\u043a\u0438 \u00ab\u0412\u043e\u0437\u0434\u0443\u0448\u043d\u044b\u0439 \u043d\u043e\u0436\u00bb<\/p>\n
\u0421\u0443\u0448\u0438\u043b\u043a\u0430 \u0434\u043b\u044f \u0431\u0443\u0442\u044b\u043b\u043e\u043a \u0438 \u0431\u0430\u043d\u043e\u043a<\/p>\n
\u0421\u0442\u043e\u043b \u0440\u0443\u0447\u043d\u043e\u0439 \u0440\u0430\u0437\u0433\u0440\u0443\u0437\u043a\u0438<\/p>\n","machine_number":"394","rotation_direction":{"value":"0","label":"\u043f\u043e \u0447\u0430\u0441\u043e\u0432\u043e\u0439 \u0441\u0442\u0440\u0435\u043b\u043a\u0435"},"condition":{"value":"3","label":"\u041f\u0440\u043e\u0434\u0430\u043d\u043e"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"
A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\n
The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n\r\n - Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
- PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n
How Filling Monoblocks Work<\/h2>\r\n\r\n
The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n\r\n - Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
- Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
- Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
- Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
- Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
- Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n
Filling Requirements<\/h2>\r\n\r\n
Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n
\r\n - Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
- Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
- Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
- Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n
The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\nMonoblock Configurations<\/h2>\r\n\r\nGripping Systems<\/h3>\r\n\r\n
Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n | Gripping Type<\/th>\r\n | Construction<\/th>\r\n | Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n |
\r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n | Steel and aluminum<\/td>\r\n | Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n | \r\n Neck grip<\/strong><\/td>\r\n | 304 stainless steel<\/td>\r\n | PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\nTurret Configurations<\/h3>\r\n\r\nFilling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n\r\n - Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
- Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
- Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n
Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\nFilling Monoblock Types<\/h2>\r\n\r\nIsobaric Filling Monoblock<\/h3>\r\n\r\nThe isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\nKey components:<\/p>\r\n\r\n \r\n - Pressurized storage tank<\/strong><\/li>\r\n
- Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
- Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
- Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n
Advantages of isobaric systems:<\/p>\r\n\r\n \r\n - Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
- Reduced foaming<\/strong> during filling<\/li>\r\n
- Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n
Considerations:<\/p>\r\n\r\n \r\n - Higher construction and maintenance complexity<\/li>\r\n
- Requires continuous pressure monitoring<\/strong><\/li>\r\n
- More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n
Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\nGravity Filling Monoblock<\/h3>\r\n\r\nGravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\nIdeal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\nFilling Monoblock for Edible Oil<\/h3>\r\n\r\nThe triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n\r\n - High vacuum chamber<\/strong> filling<\/li>\r\n
- Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n
Characteristics:<\/p>\r\n\r\n \r\n - Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
- Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
- Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
- Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n
PET Filling Monoblocks<\/h2>\r\n\r\nMonoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\nPET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\nCapping Section<\/h2>\r\n\r\nThe capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n\r\n - Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
- Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
- Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n
After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\nMechanical vs. Electronic Filling Machines<\/h2>\r\n\r\nWhen purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n | Type<\/th>\r\n | Advantages<\/th>\r\n | Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Mechanical<\/strong><\/td>\r\n | Easier to operate and maintain<\/td>\r\n | Less adjustment flexibility<\/td>\r\n <\/tr>\r\n | \r\n Electronic<\/strong><\/td>\r\n | Greater versatility; more production adjustments<\/td>\r\n | Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\nPurchasing Used Filling Monoblocks<\/h2>\r\n\r\nUsed filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n\r\n - Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
- Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
- Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
- Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
- Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
- Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":814,"name":"Cimec","slug":"cimec","term_group":0,"term_taxonomy_id":814,"taxonomy":"manufacturer","description":"","parent":0,"count":21,"filter":"raw"},"model":"America DPS 16\/16\/1C 193\/A","year":"","notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"
A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\nThe machine operates in two phases:<\/p>\r\n\r\n \r\n - Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
- Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n
How Shrink Wrappers Work<\/h2>\r\n\r\nThe shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n\r\n - Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
- Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
- Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
- Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
- Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
- Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n
Types of Shrink Wrappers<\/h2>\r\n\r\nSealing Bar Shrink Wrappers<\/h3>\r\n\r\nSealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\nCharacteristics:<\/p>\r\n\r\n \r\n - Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
- Package stops during sealing operation<\/li>\r\n
- Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n
Film Launcher Shrink Wrappers<\/h3>\r\n\r\nFilm launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\nCharacteristics:<\/p>\r\n\r\n \r\n - Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
- Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
- No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
- Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n
Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n | Type<\/th>\r\n | Speed<\/th>\r\n | Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Sealing bar<\/strong><\/td>\r\n | Up to 25 bundles\/min<\/td>\r\n | Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n | \r\n Film launcher<\/strong><\/td>\r\n | Up to 200 packs\/min\/lane<\/td>\r\n | Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\nConfiguration Options<\/h2>\r\n\r\nShrink wrappers vary according to several parameters:<\/p>\r\n\r\n \r\n - Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
- Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
- Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
- Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
- Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n
Tray Insert Applications<\/h3>\r\n\r\nThe tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n\r\n - Mayonnaise jars<\/li>\r\n
- Vinegar bottles<\/li>\r\n
- Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n
Shrink Film Technology<\/h2>\r\n\r\nFilm Type<\/h3>\r\n\r\nMost shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\nFilm specifications:<\/p>\r\n\r\n \r\n - Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
- Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
- Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
- Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n
Reel Changeover<\/h3>\r\n\r\nWhen one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\nShrink Tunnel (Oven)<\/h2>\r\n\r\nThe shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n | | | | | | | | |