{"id":655641,"date":"2019-11-25T20:52:37","date_gmt":"2019-11-25T19:52:37","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=655641"},"modified":"2022-06-16T11:22:44","modified_gmt":"2022-06-16T10:22:44","slug":"%d1%80%d0%b0%d0%b7%d0%bb%d0%b8%d0%b2%d0%be%d1%87%d0%bd%d0%b0%d1%8f-%d0%bc%d0%b0%d1%88%d0%b8%d0%bd%d0%b0-al-amane-aman-pack-c30-%d0%b1%d1%83-2019-r38","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/ru\/\u043c\u0430\u0448\u0438\u043d\u044b\/%d1%80%d0%b0%d0%b7%d0%bb%d0%b8%d0%b2%d0%be%d1%87%d0%bd%d0%b0%d1%8f-%d0%bc%d0%b0%d1%88%d0%b8%d0%bd%d0%b0-al-amane-aman-pack-c30-%d0%b1%d1%83-2019-r38\/","title":{"rendered":"\u0420\u0430\u0437\u043b\u0438\u0432\u043e\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 AL AMANE Aman Pack C30 \u0431\/\u0443 – 2019"},"author":8,"featured_media":0,"template":"","format":[11813,1119,1130,1099],"container":[2705],"machine_types":[11783],"manufacturer":[12333],"type_of_product":[3519,3517],"class_list":["post-655641","machines","type-machines","status-publish","hentry","container-2705","format-012-","format-025-","format-033-","format-05-","machine_types-11783","manufacturer-al-amane-ru","type_of_product-3519","type_of_product-3517"],"acf":{"refno":"R38","year":{"value":"2019","label":"2019"},"speed":"2800","condition":{"value":"1","label":"\u0420\u0430\u0431\u043e\u0442\u0430\u044e\u0449\u0438\u0439"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":4911,"name":"AL AMANE","slug":"al-amane","term_group":0,"term_taxonomy_id":4911,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":" Aman Pack C30","year":{"value":"2019","label":"2019"},"notes":"NEW","machine_type_as_text":""}],"fill_type":{"value":"0","label":"\u041e\u0431\u044a\u0435\u043c\u043d\u044b\u0439"},"isobaric":false,"company":false,"neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"\u0411\u0443\u0442\u044b\u043b\u043e\u043a \u0432 \u0447\u0430\u0441"}},"trans_ok":true,"description":"

                        \u0411\/\u0443 \u041c\u0430\u0448\u0438\u043d\u0430 \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u043c\u043e\u043b\u043e\u0447\u043d\u043e\u0439 \u043f\u0440\u043e\u0434\u0443\u043a\u0446\u0438\u0438 AL AMANE Aman Pack C30 – 2019 <\/span><\/h2>\n

                        \u041d\u043e\u0432\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 Aman Pack C30 – \u044d\u0442\u043e \u0432\u044b\u0441\u043e\u043a\u043e\u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0438\u0442\u0435\u043b\u044c\u043d\u0430\u044f, \u043d\u0430\u0434\u0435\u0436\u043d\u0430\u044f \u0438 \u044d\u043a\u043e\u043d\u043e\u043c\u0438\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430, \u043f\u0440\u043e\u0441\u0442\u0430\u044f \u0432 \u0438\u0441\u043f\u043e\u043b\u044c\u0437\u043e\u0432\u0430\u043d\u0438\u0438 \u0438 \u043e\u0431\u0441\u043b\u0443\u0436\u0438\u0432\u0430\u043d\u0438\u0438, \u043a\u043e\u0442\u043e\u0440\u0430\u044f \u043e\u0442\u0432\u0435\u0447\u0430\u0435\u0442 \u043f\u043e\u0442\u0440\u0435\u0431\u043d\u043e\u0441\u0442\u044f\u043c \u0440\u0430\u0437\u043b\u0438\u0447\u043d\u044b\u0445 \u043a\u043b\u0438\u0435\u043d\u0442\u043e\u0432 \u0441\u043e \u0441\u043b\u0435\u0434\u0443\u044e\u0449\u0438\u043c\u0438 \u0445\u0430\u0440\u0430\u043a\u0442\u0435\u0440\u0438\u0441\u0442\u0438\u043a\u0430\u043c\u0438: <\/span><\/p>\n

                          \n
                        • \u041d\u0438\u0437\u043a\u0438\u0435 \u044d\u043a\u0441\u043f\u043b\u0443\u0430\u0442\u0430\u0446\u0438\u043e\u043d\u043d\u044b\u0435 \u0440\u0430\u0441\u0445\u043e\u0434\u044b, \u0432\u044b\u0441\u043e\u043a\u0430\u044f \u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u043e\u0441\u0442\u044c. <\/span><\/li>\n
                        • \u041c\u0430\u0448\u0438\u043d\u0430 \u0440\u0430\u0437\u0440\u0430\u0431\u043e\u0442\u0430\u043d\u0430 \u0441 \u043b\u0435\u0433\u043a\u0438\u043c \u0434\u043e\u0441\u0442\u0443\u043f\u043e\u043c \u043e\u043f\u0435\u0440\u0430\u0442\u043e\u0440\u0430. <\/span><\/li>\n
                        • \u041d\u0435\u0440\u0436\u0430\u0432\u0435\u044e\u0449\u0430\u044f \u0441\u0442\u0430\u043b\u044c, \u0441\u043e\u043e\u0442\u0432\u0435\u0442\u0441\u0442\u0432\u0443\u044e\u0449\u0430\u044f \u0435\u0432\u0440\u043e\u043f\u0435\u0439\u0441\u043a\u0438\u043c \u0441\u0442\u0430\u043d\u0434\u0430\u0440\u0442\u0430\u043c: \u041a\u0430\u0440\u043a\u0430\u0441 \u0438\u0437 \u043d\u0435\u0440\u0436\u0430\u0432\u0435\u044e\u0449\u0435\u0439 \u0441\u0442\u0430\u043b\u0438 304L. <\/span><\/li>\n
                        • \u0412\u0441\u0435 \u0441\u0442\u043e\u0440\u043e\u043d\u044b, \u043a\u043e\u043d\u0442\u0430\u043a\u0442\u0438\u0440\u0443\u044e\u0449\u0438\u0435 \u0441 \u043c\u043e\u043b\u043e\u043a\u043e\u043c, \u0432\u044b\u043f\u043e\u043b\u043d\u0435\u043d\u044b \u0438\u0437 \u043d\u0435\u0440\u0436\u0430\u0432\u0435\u044e\u0449\u0435\u0439 \u0441\u0442\u0430\u043b\u0438 316L. <\/span><\/li>\n
                        • \u0412\u043e\u0437\u043c\u043e\u0436\u043d\u043e \u043f\u043e\u0434\u043a\u043b\u044e\u0447\u0435\u043d\u0438\u0435 \u043a \u0441\u0438\u0441\u0442\u0435\u043c\u0435 CIP. <\/span><\/li>\n
                        • \u0412\u044b\u0441\u043e\u043a\u0430\u044f \u0438 \u044d\u0444\u0444\u0435\u043a\u0442\u0438\u0432\u043d\u0430\u044f \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0438\u0442\u0435\u043b\u044c\u043d\u043e\u0441\u0442\u044c 2800 \u0448\u0442\u0443\u043a \u0432 \u0447\u0430\u0441 \u043f\u043e 500 \u043c\u043b. <\/span><\/li>\n
                        • \u041a\u043e\u043c\u043f\u0430\u043a\u0442\u043d\u0430\u044f. <\/span><\/li>\n<\/ul>\n

                          \u0422\u0438\u043f\u044b \u0442\u0430\u0440\u044b, \u0434\u043e\u0437\u0438\u0440\u0443\u0435\u043c\u044b\u0435 \u0431\u044b\u0432\u0448\u0438\u043c\u0438 \u0432 \u0443\u043f\u043e\u0442\u0440\u0435\u0431\u043b\u0435\u043d\u0438\u0438 \u0444\u0430\u0441\u043e\u0432\u043e\u0447\u043d\u044b\u043c\u0438 \u043c\u0430\u0448\u0438\u043d\u0430\u043c\u0438 Aman Pack C30, \u0434\u043e\u0441\u0442\u0443\u043f\u043d\u044b \u0432 \u0440\u0430\u0437\u043b\u0438\u0447\u043d\u044b\u0445 \u043e\u0431\u044a\u0435\u043c\u0430\u0445 \u043e\u0442 120 \u043c\u043b \u0434\u043e 500 \u043c\u043b.<\/span><\/p>\n","machine_number":"38","rotation_direction":{"value":"0","label":"\u043f\u043e \u0447\u0430\u0441\u043e\u0432\u043e\u0439 \u0441\u0442\u0440\u0435\u043b\u043a\u0435"},"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/R38-ru.pdf","dropbox_photos":"https:\/\/www.dropbox.com\/sh\/9k9nb46ss2xg1jf\/AAAqs8RdyVJbxBLP5eV8Hquua?dl=0"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/655641","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/users\/8"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/655641\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media?parent=655641"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/container?post=655641"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/format?post=655641"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machine_types?post=655641"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/manufacturer?post=655641"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/type_of_product?post=655641"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}