{"id":655470,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=655470"},"modified":"2025-02-14T10:41:32","modified_gmt":"2025-02-14T09:41:32","slug":"%d0%bf%d0%be%d0%bb%d0%bd%d0%b0%d1%8f-%d0%bb%d0%b8%d0%bd%d0%b8%d1%8f-%d1%80%d0%be%d0%b7%d0%bb%d0%b8%d0%b2%d0%b0-%d0%b2-%d1%81%d1%82%d0%b5%d0%ba%d0%bb%d1%8f%d0%bd%d0%bd%d1%83%d1%8e-%d1%82%d0%b0%d1%80","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/ru\/\u043c\u0430\u0448\u0438\u043d\u044b\/%d0%bf%d0%be%d0%bb%d0%bd%d0%b0%d1%8f-%d0%bb%d0%b8%d0%bd%d0%b8%d1%8f-%d1%80%d0%be%d0%b7%d0%bb%d0%b8%d0%b2%d0%b0-%d0%b2-%d1%81%d1%82%d0%b5%d0%ba%d0%bb%d1%8f%d0%bd%d0%bd%d1%83%d1%8e-%d1%82%d0%b0%d1%80\/","title":{"rendered":"\u041f\u043e\u043b\u043d\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0432 \u0441\u0442\u0435\u043a\u043b\u044f\u043d\u043d\u0443\u044e \u0442\u0430\u0440\u0443 \u0434\u043b\u044f \u043f\u0438\u0432\u0430 \u0431\/\u0443 1995"},"author":8,"featured_media":0,"template":"","format":[1130,11816],"container":[3509],"machine_types":[11777],"manufacturer":[266,2031],"type_of_product":[3530],"class_list":["post-655470","machines","type-machines","status-publish","hentry","container-3509","format-033-","format-066-","machine_types-11777","manufacturer-krones","manufacturer-krones-ru","type_of_product-3530"],"acf":{"refno":"LC221","year":{"value":"1995","label":"1995"},"speed":"13200","machine":[{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"<p>A <strong>rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing <strong>impurities<\/strong>, <strong>dust<\/strong>, and <strong>foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are <strong>sterile and ready for filling<\/strong>.<\/p>\r\n\r\n<h2>How Rinsing Machines Work<\/h2>\r\n\r\n<p>The <strong>automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n    <li><strong>Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n    <li><strong>Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n    <li><strong>Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n    <li><strong>Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of <strong>peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n    <li><strong>Drying<\/strong> \u2014 strong jet of <strong>filtered compressed air<\/strong> dries interior instantly<\/li>\r\n    <li><strong>Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n<h2>Rinsing Machine Configurations<\/h2>\r\n\r\n<p><strong>Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n<h3>Adjustable Components<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n    <li><strong>Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n    <li><strong>Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Circuit Options<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">One cleaning medium for interior rinsing<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Dual circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Two separate cleaning media for enhanced sterilization<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Fixed nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Spray from fixed position outside bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Insertable nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Nozzle enters bottle for thorough interior coverage<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Format Compatibility<\/h2>\r\n\r\n<p>Rinsing machines accommodate <strong>diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n    <li><strong>Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n    <li><strong>Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n    <li><strong>Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n<p>All format-specific components (<strong>stars<\/strong>, <strong>augers<\/strong>, <strong>clamps<\/strong>, <strong>height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n<h2>Rinsing Media<\/h2>\r\n\r\n<p>Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n    <li><strong>Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n    <li><strong>Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n    <li><strong>Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60+ years market presence; serves 60 countries internationally<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>WAB<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bertolaso<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used rinsing machines from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":2031,"name":"Krones","slug":"krones-ru","term_group":0,"term_taxonomy_id":2031,"taxonomy":"manufacturer","description":"","parent":0,"count":90,"filter":"raw"},"model":"1800-50-113","year":{"value":"1995","label":"1995"},"notes":"\u043c\u0430\u0448\u0438\u043d\u0430 \u0434\u043b\u044f \u043c\u043e\u0439\u043a\u0438 \u0431\u0443\u0442\u044b\u043b\u043e\u043a \u043a\u0430\u0440\u0443\u0441\u0435\u043b\u044c\u043d\u0430\u044f \u0441 50 \u0433\u043e\u043b\u043e\u0432\u043a\u0430\u043c\u0438","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"<p>A <strong>filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically <strong>filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a <strong>filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n<h2>Position in the Bottling Line<\/h2>\r\n\r\n<p>The <strong>filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass bottle lines<\/strong> \u2014 immediately after the <strong>depalletizer<\/strong><\/li>\r\n    <li><strong>PET bottle lines<\/strong> \u2014 after the <strong>blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>How Filling Monoblocks Work<\/h2>\r\n\r\n<p>The operation begins as bottles arrive in single file via a <strong>conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n    <li><strong>Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n    <li><strong>Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects <strong>peracetic acid<\/strong>, water, or disinfectant; <strong>filtered compressed air<\/strong> dries the interior<\/li>\r\n    <li><strong>Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n    <li><strong>Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n<h2>Filling Requirements<\/h2>\r\n\r\n<p>Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with <strong>health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n<h2>Monoblock Configurations<\/h2>\r\n\r\n<h3>Gripping Systems<\/h3>\r\n\r\n<p>Filling monoblocks use two main <strong>bottle gripping methods<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Gripping Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Construction<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottom grip (deep grip)<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Steel and aluminum<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass and PET; versatile for different productions<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Neck grip<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">304 stainless steel<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottles; prevents crushing during filling and capping<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Latest generation monoblocks predominantly use <strong>neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The <strong>304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n<h3>Turret Configurations<\/h3>\r\n\r\n<p>Filling monoblocks may include <strong>two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n    <li><strong>Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n    <li><strong>Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with <strong>two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n<h2>Filling Monoblock Types<\/h2>\r\n\r\n<h3>Isobaric Filling Monoblock<\/h3>\r\n\r\n<p>The <strong>isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for <strong>carbonated products<\/strong>. The process pressurizes containers with gas (typically <strong>CO2<\/strong>) before filling.<\/p>\r\n\r\n<p>Key components:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pressurized storage tank<\/strong><\/li>\r\n    <li><strong>Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n    <li><strong>Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n    <li><strong>Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages of isobaric systems:<\/p>\r\n\r\n<ul>\r\n    <li>Fills carbonated drinks <strong>without effervescence loss<\/strong><\/li>\r\n    <li><strong>Reduced foaming<\/strong> during filling<\/li>\r\n    <li>Maintains <strong>final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Higher construction and maintenance complexity<\/li>\r\n    <li>Requires continuous <strong>pressure monitoring<\/strong><\/li>\r\n    <li>More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>beer<\/strong>, <strong>carbonated soft drinks<\/strong>, <strong>sparkling wines<\/strong>, <strong>sparkling water<\/strong><\/p>\r\n\r\n<h3>Gravity Filling Monoblock<\/h3>\r\n\r\n<p><strong>Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for <strong>non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>water<\/strong>, <strong>spirits<\/strong>, <strong>liqueurs<\/strong><\/p>\r\n\r\n<h3>Filling Monoblock for Edible Oil<\/h3>\r\n\r\n<p>The <strong>triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High vacuum chamber<\/strong> filling<\/li>\r\n    <li><strong>Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Processes <strong>PET bottles<\/strong>, <strong>glass bottles<\/strong>, and <strong>cans<\/strong><\/li>\r\n    <li>Multiple cap formats with appropriate <strong>changeover parts<\/strong><\/li>\r\n    <li><strong>Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n    <li>Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n<h2>PET Filling Monoblocks<\/h2>\r\n\r\n<p><strong>Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern <strong>neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n<p>PET monoblocks can be configured for both <strong>isobaric<\/strong> (carbonated) and <strong>flat liquid<\/strong> (still) products, with equipment in <strong>304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n<h2>Capping Section<\/h2>\r\n\r\n<p>The <strong>capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n    <li><strong>Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n    <li><strong>Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n<p>After capping, bottles proceed to the <strong>capsuling machine<\/strong> or <strong>wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n<h2>Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n<p>When purchasing individual <strong>filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Advantages<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Considerations<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mechanical<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Easier to operate and maintain<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Less adjustment flexibility<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Electronic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Greater versatility; more production adjustments<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Requires manufacturer support availability<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>For both types, verify that the <strong>manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n<h2>Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n<p>Used filling monoblocks offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":2031,"name":"Krones","slug":"krones-ru","term_group":0,"term_taxonomy_id":2031,"taxonomy":"manufacturer","description":"","parent":0,"count":90,"filter":"raw"},"model":"VKA VCF 401 OKK40,","year":{"value":"1995","label":"1995"},"notes":"40-\u0433\u043e\u043b\u043e\u0432\u043e\u0447\u043d\u044b\u0439 \u043a\u0430\u0440\u0443\u0441\u0435\u043b\u044c\u043d\u044b\u0439 \u0443\u043a\u0443\u043f\u043e\u0440\u0449\u0438\u043a \u0434\u043b\u044f \u0431\u0443\u0442\u044b\u043b\u043e\u043a,","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2031,"name":"Krones","slug":"krones-ru","term_group":0,"term_taxonomy_id":2031,"taxonomy":"manufacturer","description":"","parent":0,"count":90,"filter":"raw"},"model":"Supermatic","year":{"value":"1996","label":"1996"},"notes":"\u042d\u0442\u0438\u043a\u0435\u0442\u0438\u0440\u043e\u0432\u043e\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 \u0441 12 \u0433\u043e\u043b\u043e\u0432\u043a\u0430\u043c\u0438, \u043a\u0430\u0440\u0443\u0441\u0435\u043b\u044c\u043d\u0430\u044f\u0431 \u044d\u0442\u0438\u043a\u0435\u0442\u043a\u0438 \u0441\u043f\u0435\u0440\u0435\u0434\u0438, \u0441\u0437\u0430\u0434\u0438 \u0438 \u043d\u0430 \u0433\u043e\u0440\u043b\u044b\u0448\u043a\u0435","machine_type_as_text":""}],"fill_type":"","isobaric":true,"neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"\u0411\u0443\u0442\u044b\u043b\u043e\u043a \u0432 \u0447\u0430\u0441"}},"trans_ok":true,"description":"<h2 id=\"tw-target-text\" class=\"tw-data-text tw-text-large tw-ta\" dir=\"ltr\" data-placeholder=\"Traduzione\"><span class=\"Y2IQFc\" lang=\"ru\">\u0411\u044b\u0432\u0448\u0430\u044f \u0432 \u0443\u043f\u043e\u0442\u0440\u0435\u0431\u043b\u0435\u043d\u0438\u0438 \u043f\u043e\u043b\u043d\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u043f\u0438\u0432\u0430 1995 \u0433. <\/span><\/h2>\n<p class=\"tw-data-text tw-text-large tw-ta\" dir=\"ltr\" data-placeholder=\"Traduzione\"><span class=\"Y2IQFc\" lang=\"ru\">\u041a\u0430\u0440\u0443\u0441\u0435\u043b\u044c\u043d\u0430\u044f \u0431\u0443\u0442\u044b\u043b\u043a\u043e\u043c\u043e\u0439\u043a\u0430 Krones \u0441 50 \u0433\u043e\u043b\u043e\u0432\u043a\u0430\u043c\u0438, \u043a\u043e\u043d\u0441\u0442\u0440\u0443\u043a\u0446\u0438\u044f \u0438\u0437 \u043d\u0435\u0440\u0436\u0430\u0432\u0435\u044e\u0449\u0435\u0439 \u0441\u0442\u0430\u043b\u0438, \u0441 \u044d\u043b\u0435\u043c\u0435\u043d\u0442\u0430\u043c\u0438 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u044f Krones KRS 1 \u0438 \u0446\u0438\u0444\u0440\u043e\u0432\u044b\u043c \u0441\u0447\u0438\u0442\u044b\u0432\u0430\u044e\u0449\u0438\u043c \u0443\u0441\u0442\u0440\u043e\u0439\u0441\u0442\u0432\u043e\u043c Uticor PMD 150. <\/span><span class=\"Y2IQFc\" lang=\"ru\">\u0414\u0430\u0442\u0430 \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0441\u0442\u0432\u0430 1995 \u0433. <\/span><\/p>\n<p class=\"tw-data-text tw-text-large tw-ta\" dir=\"ltr\" data-placeholder=\"Traduzione\"><span class=\"Y2IQFc\" lang=\"ru\">\u041a\u0430\u0440\u0443\u0441\u0435\u043b\u044c\u043d\u044b\u0439 \u0440\u043e\u0437\u043b\u0438\u0432 \u0434\u043b\u044f \u0431\u0443\u0442\u044b\u043b\u043e\u043a Krones \u0441 40 \u0433\u043e\u043b\u043e\u0432\u043a\u0430\u043c\u0438, M\/N-VKA VCF 401 OKK40, \u043a\u043e\u043d\u0441\u0442\u0440\u0443\u043a\u0446\u0438\u044f \u0438\u0437 \u043d\u0435\u0440\u0436\u0430\u0432\u0435\u044e\u0449\u0435\u0439 \u0441\u0442\u0430\u043b\u0438, \u0441\u0438\u0441\u0442\u0435\u043c\u0430 \u043a\u043e\u043d\u0442\u0440\u043e\u043b\u044f \u0443\u0440\u043e\u0432\u043d\u044f Gamma 101P, 10-\u0433\u043e\u043b\u043e\u0432\u043e\u0447\u043d\u044b\u0439 \u0432\u0440\u0430\u0449\u0430\u044e\u0449\u0438\u0439\u0441\u044f \u0443\u043a\u0443\u043f\u043e\u0440\u0449\u0438\u043a \u0434\u043b\u044f \u0431\u0443\u0442\u044b\u043b\u043e\u043a, \u043c\u0430\u0433\u043d\u0438\u0442\u043d\u044b\u0439 \u043b\u0435\u043d\u0442\u043e\u0447\u043d\u044b\u0439 \u043a\u043e\u043d\u0432\u0435\u0439\u0435\u0440 Kronos 3 \u0434\u044e\u0439\u043c\u0430 x 15 \u0444\u0443\u0442\u043e\u0432, \u0441\u0435\u043d\u0441\u043e\u0440\u043d\u043e\u0435 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435 CTC. \u041c\u0444\u0433. <\/span><\/p>\n<p class=\"tw-data-text tw-text-large tw-ta\" dir=\"ltr\" data-placeholder=\"Traduzione\"><span class=\"Y2IQFc\" lang=\"ru\">Krones 12-\u0433\u043e\u043b\u043e\u0432\u043e\u0447\u043d\u044b\u0439 \u0440\u043e\u0442\u043e\u0440\u043d\u044b\u0439 \u044d\u0442\u0438\u043a\u0435\u0442\u0438\u0440\u043e\u0432\u0449\u0438\u043a \u0441\u043f\u0435\u0440\u0435\u0434\u0438, \u0441\u0437\u0430\u0434\u0438 \u0438 \u043d\u0430 \u0433\u043e\u0440\u043b\u044b\u0448\u043a\u0435 , M\/N- Supermatic, \u043a\u043e\u043d\u0441\u0442\u0440\u0443\u043a\u0446\u0438\u044f \u0438\u0437 \u043d\u0435\u0440\u0436\u0430\u0432\u0435\u044e\u0449\u0435\u0439 \u0441\u0442\u0430\u043b\u0438, <\/span><\/p>\n<p class=\"tw-data-text tw-text-large tw-ta\" dir=\"ltr\" data-placeholder=\"Traduzione\"><span class=\"Y2IQFc\" lang=\"ru\">\u041e\u0441\u0443\u0448\u0438\u0442\u0435\u043b\u044c \u0441 \u043f\u0440\u0438\u043d\u0443\u0434\u0438\u0442\u0435\u043b\u044c\u043d\u043e\u0439 \u043f\u043e\u0434\u0430\u0447\u0435\u0439 \u0432\u043e\u0437\u0434\u0443\u0445\u0430 Sonic Air Systems, \u0443\u0441\u0442\u0440\u043e\u0439\u0441\u0442\u0432\u043e \u043f\u0440\u043e\u0432\u0435\u0440\u043a\u0438 \u044d\u0442\u0438\u043a\u0435\u0442\u043e\u043a Krones Checkmat, \u0441 \u0443\u043f\u0440\u0430\u0432\u043b\u0435\u043d\u0438\u0435\u043c \u041f\u041b\u041a, \u0434\u0430\u0442\u0430 \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0441\u0442\u0432\u0430 1996 \u0433. <\/span><\/p>\n<p class=\"tw-data-text tw-text-large tw-ta\" dir=\"ltr\" data-placeholder=\"Traduzione\"><span class=\"Y2IQFc\" lang=\"ru\">\u042d\u0442\u043e \u043e\u0431\u043e\u0440\u0443\u0434\u043e\u0432\u0430\u043d\u0438\u0435 Krones \u043f\u043e\u043b\u043d\u043e\u0441\u0442\u044c\u044e \u0440\u0430\u0431\u043e\u0442\u0430\u043b\u043e \u043d\u0430 \u043f\u0438\u0432\u043e\u0432\u0430\u0440\u043d\u0435 \u0432 2018 \u0433\u043e\u0434\u0443, \u043f\u043e\u043a\u0430 \u0435\u0433\u043e \u043d\u0435 \u043e\u0442\u043a\u043b\u044e\u0447\u0438\u043b\u0438.<\/span><\/p>\n","machine_number":"221","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC221-ru.pdf","dropbox_photos":"https:\/\/www.dropbox.com\/sh\/0uaqi9h9n94n8yv\/AABjdblL0T7EWhya_Agu00j3a?dl=0","condition":{"value":"3","label":"\u041f\u0440\u043e\u0434\u0430\u043d\u043e"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/655470","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/users\/8"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/655470\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media?parent=655470"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/container?post=655470"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/format?post=655470"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machine_types?post=655470"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/manufacturer?post=655470"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/type_of_product?post=655470"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}