{"id":649731,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=649731"},"modified":"2022-04-08T10:24:00","modified_gmt":"2022-04-08T09:24:00","slug":"%d0%bf%d0%be%d0%bb%d0%bd%d0%b0%d1%8f-%d0%bb%d0%b8%d0%bd%d0%b8%d1%8f-%d0%b4%d0%bb%d1%8f-%d1%80%d0%be%d0%b7%d0%bb%d0%b8%d0%b2%d0%b0-%d1%81%d0%be%d0%ba%d0%b0-%d0%b1%d1%83-2006-%d0%b3-lc322","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/ru\/\u043c\u0430\u0448\u0438\u043d\u044b\/%d0%bf%d0%be%d0%bb%d0%bd%d0%b0%d1%8f-%d0%bb%d0%b8%d0%bd%d0%b8%d1%8f-%d0%b4%d0%bb%d1%8f-%d1%80%d0%be%d0%b7%d0%bb%d0%b8%d0%b2%d0%b0-%d1%81%d0%be%d0%ba%d0%b0-%d0%b1%d1%83-2006-%d0%b3-lc322\/","title":{"rendered":"\u041f\u043e\u043b\u043d\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0441\u043e\u043a\u0430 \u0431\/\u0443 2006 \u0433."},"author":27,"featured_media":648353,"template":"","format":[1162],"container":[2705],"machine_types":[11777],"manufacturer":[11845,12040,12102,12038,12100,11736,12028,12036,12098,12039,12101,12037,12099],"type_of_product":[3517],"class_list":["post-649731","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-2705","format-1-","machine_types-11777","manufacturer-a-due-ru","manufacturer-dominici","manufacturer-dominici-ru","manufacturer-ipi","manufacturer-ipi-ru","manufacturer-mariani","manufacturer-mariani-ru","manufacturer-ost-west","manufacturer-ost-west-ru","manufacturer-packmann","manufacturer-packmann-ru","manufacturer-reda","manufacturer-reda-ru","type_of_product-3517"],"acf":{"refno":"LC322","year":{"value":"2006","label":"2006"},"speed":"0","fill_type":"","company":false,"custom_speed_and_unit":{"custom_speed":"6000","unit":{"value":"6","label":"\u043b\/\u0447"}},"machine_number":"322","neck_type":"","description":"

\u0411\/\u0443 \u043f\u043e\u043b\u043d\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0434\u043b\u044f \u0441\u043e\u043a\u0430 2006 \u0433. <\/span><\/h2>\n

\u042d\u0442\u0430 \u043f\u043e\u043b\u043d\u0430\u044f \u043b\u0438\u043d\u0438\u044f \u0438\u0441\u043f\u043e\u043b\u044c\u0437\u0443\u0435\u0442\u0441\u044f \u0434\u043b\u044f \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0441\u043e\u043a\u0430 \u0432 \u043b\u0438\u0442\u0440\u043e\u0432\u044b\u0435 \u043f\u0430\u043a\u0435\u0442\u044b \u0441 \u043a\u0440\u044b\u0448\u043a\u043e\u0439 \u0438\u0437 \u043f\u043e\u043b\u0438\u043f\u0440\u043e\u043f\u0438\u043b\u0435\u043d\u0430, \u0432 \u043d\u0430\u0441\u0442\u043e\u044f\u0449\u0435\u0435 \u0432\u0440\u0435\u043c\u044f \u0441\u0442\u0430\u0446\u0438\u043e\u043d\u0430\u0440\u043d\u0430\u044f, \u043d\u043e \u0433\u043e\u0442\u043e\u0432\u0430\u044f \u043a \u0440\u0430\u0431\u043e\u0442\u0435. <\/span><\/p>\n

\u041b\u0438\u043d\u0438\u044f \u0441\u043e\u0441\u0442\u043e\u0438\u0442 \u0438\u0437 \u0434\u0432\u0443\u0445 \u0441\u043c\u0435\u0441\u0438\u0442\u0435\u043b\u044c\u043d\u044b\u0445 \u0431\u0430\u043a\u043e\u0432, \u0438\u043d\u0436\u0435\u043a\u0442\u043e\u0440\u0430 \u0438 \u043e\u0442\u0434\u0435\u043b\u0435\u043d\u0438\u044f \u0434\u043b\u044f \u0441\u0438\u0440\u043e\u043f\u0430. \u0422\u0430\u043a\u0436\u0435 \u0432\u043a\u043b\u044e\u0447\u0435\u043d \u043f\u0430\u0441\u0442\u0435\u0440\u0438\u0437\u0430\u0442\u043e\u0440 \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0441\u0442\u0432\u0430 Reda \u0441 1998 \u0433\u043e\u0434\u0430. <\/span><\/p>\n

\u041c\u0430\u0448\u0438\u043d\u0430 \u0440\u043e\u0437\u043b\u0438\u0432\u0430 \u0430\u0441\u0435\u043f\u0442\u0438\u0447\u0435\u0441\u043a\u0430\u044f, \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0441\u0442\u0432\u0430 IPI 2006 \u0433\u043e\u0434\u0430 \u043c\u043e\u0434\u0435\u043b\u044c NSA 70 1L STD. <\/span><\/p>\n

\u0414\u0430\u043b\u0435\u0435 \u0441\u043b\u0435\u0434\u0443\u0435\u0442 \u0430\u043f\u043f\u043b\u0438\u043a\u0430\u0442\u043e\u0440 \u043a\u043e\u043b\u043f\u0430\u0447\u043a\u043e\u0432 \u0434\u043b\u044f \u043f\u043e\u043b\u0438\u043f\u0440\u043e\u043f\u0438\u043b\u0435\u043d\u043e\u0432\u044b\u0445 \u043a\u043e\u043b\u043f\u0430\u0447\u043a\u043e\u0432 \u0434\u043b\u0438\u043d\u043e\u0439 49 \u043c\u043c \u0438 \u0448\u0438\u0440\u0438\u043d\u043e\u0439 27 \u043c\u043c.<\/span><\/p>\n

\u041a\u0440\u043e\u043c\u0435 \u0442\u043e\u0433\u043e, \u0447\u0430\u0441\u0442\u044c\u044e \u043b\u0438\u043d\u0438\u0438 \u044f\u0432\u043b\u044f\u0435\u0442\u0441\u044f \u043c\u0430\u0448\u0438\u043d\u0430 \u0434\u043b\u044f \u0441\u0431\u043e\u0440\u043a\u0438 \u043a\u043e\u0440\u043e\u0431\u043e\u043a Mariani \u043c\u043e\u0434\u0435\u043b\u0438 IMW 330 2000 \u0433\u043e\u0434\u0430 \u0432\u044b\u043f\u0443\u0441\u043a\u0430, \u0430 \u0437\u0430\u0442\u0435\u043c \u0443\u043f\u0430\u043a\u043e\u0432\u043e\u0447\u043d\u0430\u044f \u043c\u0430\u0448\u0438\u043d\u0430 Packmann \u043c\u043e\u0434\u0435\u043b\u0438 60STM20 + 60AWG20 \u0432\u044b\u043f\u0443\u0441\u043a\u0430 1999 \u0433\u043e\u0434\u0430.<\/span><\/p>\n","trans_ok":true,"condition":{"value":"3","label":"\u041f\u0440\u043e\u0434\u0430\u043d\u043e"},"seller":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC322-ru.pdf","isobaric":false,"dropbox_photos":"https:\/\/www.dropbox.com","machine":[{"machine_type":{"term_id":5146,"name":"Tank","slug":"tank","term_group":0,"term_taxonomy_id":5146,"taxonomy":"machine_types","description":"","parent":0,"count":7,"filter":"raw"},"manufacturer":{"term_id":12036,"name":"OST-WEST","slug":"ost-west","term_group":0,"term_taxonomy_id":12036,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":5146,"name":"Tank","slug":"tank","term_group":0,"term_taxonomy_id":5146,"taxonomy":"machine_types","description":"","parent":0,"count":7,"filter":"raw"},"manufacturer":{"term_id":12036,"name":"OST-WEST","slug":"ost-west","term_group":0,"term_taxonomy_id":12036,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":207,"name":"Injection Molding Machine","slug":"injection-molding-machine","term_group":0,"term_taxonomy_id":207,"taxonomy":"machine_types","description":"","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":12036,"name":"OST-WEST","slug":"ost-west","term_group":0,"term_taxonomy_id":12036,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

Types of Pasteurizers<\/h2>\r\n\r\n

Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

Typical configuration includes:<\/p>\r\n\r\n

    \r\n
  • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
  • Complete valve and piping systems<\/strong><\/li>\r\n
  • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
  • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

    Tunnel Pasteurizers<\/h3>\r\n\r\n

    Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

    Flash Pasteurizer Specifications<\/h2>\r\n\r\n

    Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
    Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
    Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
    CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
    Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
    Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
    Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

    Construction and Materials<\/h2>\r\n\r\n

    Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

      \r\n
    • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
    • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
    • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
    • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
    • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
    • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

      Process Connections<\/h2>\r\n\r\n

      Flash pasteurizers include connections for:<\/p>\r\n\r\n

        \r\n
      • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
      • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
      • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
      • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

        Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

        Control and Safety Systems<\/h2>\r\n\r\n

        Pasteurizer control systems include:<\/p>\r\n\r\n

          \r\n
        • PLC control<\/strong> for automatic operation<\/li>\r\n
        • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
        • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
        • Visual alarms<\/strong> for fault indication<\/li>\r\n
        • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

          Safety Features<\/h3>\r\n\r\n
            \r\n
          • General safety switch<\/strong><\/li>\r\n
          • Thermal protection<\/strong><\/li>\r\n
          • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
          • IP 55 protection<\/strong> rating<\/li>\r\n
          • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

            Automatic Washing System<\/h2>\r\n\r\n

            Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

              \r\n
            • Steam valve<\/strong> for sterilization<\/li>\r\n
            • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
            • Hot water circulation<\/strong><\/li>\r\n
            • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

              Installation Requirements<\/h2>\r\n\r\n

              Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                \r\n
              • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
              • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
              • Steam<\/strong> \u2014 heating source<\/li>\r\n
              • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":12037,"name":"Reda","slug":"reda","term_group":0,"term_taxonomy_id":12037,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"UHT 6500","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                  \r\n
                • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                  The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                  Types of Filling Machines<\/h2>\r\n\r\n

                  Linear Filling Machines<\/h3>\r\n\r\n

                  Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                  Rotary Filling Machines<\/h3>\r\n\r\n

                  Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                  Filling Methods<\/h2>\r\n\r\n

                  Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                  Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                  Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                  After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                  Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                  Vacuum (Depression) Filling<\/h3>\r\n\r\n

                  In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                  Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                  Volumetric Filling<\/h3>\r\n\r\n

                  Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                  Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                  Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                  Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                    \r\n
                  • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                  • No degassing required at various production stages<\/li>\r\n
                  • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                  • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                    Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                    Hot Filling<\/h3>\r\n\r\n

                    Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                    Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                    Aseptic Filling<\/h3>\r\n\r\n

                    Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                    Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                    Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                    Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                    Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                    Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                    Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                    Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                    Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                    Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                    Filling Machine Construction<\/h2>\r\n\r\n

                    The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                      \r\n
                    • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                    • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                    • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                    • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                      Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                      Filling Monoblocks<\/h2>\r\n\r\n

                      A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                        \r\n
                      • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                      • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                      • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                        The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                        Purchasing Used Filling Machines<\/h2>\r\n\r\n

                        Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                          \r\n
                        • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                        • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                        • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                        • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                        • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                          Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":12038,"name":"IPI","slug":"ipi","term_group":0,"term_taxonomy_id":12038,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"NSA 70 1L STD","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"

                          A capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a cap elevator<\/strong> and hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n

                          The capping process follows a precise sequence: bottles travel from the conveyor belt to an auger<\/strong> that spaces and inserts them into a rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n

                          Types of Capping Machines<\/h2>\r\n\r\n

                          Linear Capping Machines<\/h3>\r\n\r\n

                          Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n

                            \r\n
                          • Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n
                          • Lower capital investment for small to medium operations<\/em><\/li>\r\n
                          • Simplified format changeover procedures<\/li>\r\n
                          • Ideal for craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n

                            Rotary Capping Machines<\/h3>\r\n\r\n

                            Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n

                            Cap Types and Applications<\/h2>\r\n\r\n

                            Automatic capping machines process a wide range of closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n

                            Screw Caps<\/h3>\r\n\r\n
                              \r\n
                            • Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n
                            • Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n
                            • ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n
                            • Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n

                              Cork Closures<\/h3>\r\n\r\n
                                \r\n
                              • Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n
                              • Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n
                              • Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n

                                Other Closure Types<\/h3>\r\n\r\n
                                  \r\n
                                • Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n
                                • Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n
                                • Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n
                                • T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n

                                  Product-Specific Capping Solutions<\/h2>\r\n\r\n

                                  Closure selection depends on the bottled product<\/strong> and container type<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                  Product<\/th>\r\n Common Closures<\/th>\r\n Container<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                  Still wine<\/strong><\/td>\r\n Straight cork, ROPP, screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                  Sparkling wine \/ Champagne<\/strong><\/td>\r\n Mushroom cork with wire cage<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                  Spirits<\/strong><\/td>\r\n ROPP, T-cap, mushroom cork<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                  Water \/ Soft drinks<\/strong><\/td>\r\n Plastic screw cap, sports cap<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n
                                  Beer<\/strong><\/td>\r\n Crown cap, twist-off<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                  Oil<\/strong><\/td>\r\n Aluminum screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                  Children's beverages<\/strong><\/td>\r\n Sports cap, screw cap (25-33cl formats)<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                  Capping Machine Configuration<\/h2>\r\n\r\n

                                  Proper capping requires matching machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n

                                    \r\n
                                  • Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n
                                  • Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n
                                  • Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n
                                  • Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n

                                    For sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n

                                    Leading Capping Machine Manufacturers<\/h2>\r\n\r\n

                                    The market features established brands known for reliability and performance:<\/p>\r\n\r\n

                                      \r\n
                                    • Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n
                                    • Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n
                                    • Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                      Used capping machines from these manufacturers offer proven technology<\/strong> with available spare parts and service support. ROPP capping machines<\/strong> and mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":12040,"name":"Dominici","slug":"dominici","term_group":0,"term_taxonomy_id":12040,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"MT 80","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":11736,"name":"Mariani","slug":"mariani","term_group":0,"term_taxonomy_id":11736,"taxonomy":"manufacturer","description":"","parent":0,"count":21,"filter":"raw"},"model":"IMW 330","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":12039,"name":"Packmann","slug":"packmann","term_group":0,"term_taxonomy_id":12039,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":" 60STM20+60AWG20","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                      A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                      The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                      How Capsuling Machines Work<\/h2>\r\n\r\n

                                      The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                        \r\n
                                      1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                      2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                      3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                      4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                        The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                        Capsuling Machine Applications<\/h2>\r\n\r\n

                                        Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                          \r\n
                                        • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                        • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                        • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                        • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                        • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                          Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                          Types of Capsuling Heads<\/h2>\r\n\r\n

                                          Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                          Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                          Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                          Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                          Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                          Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                          Machine Configuration Options<\/h2>\r\n\r\n

                                          Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                            \r\n
                                          • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                          • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                          • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                          • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                          • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                            Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                            Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                            The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                              \r\n
                                            • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                            • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                            • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                              Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":5858,"name":"A DUE","slug":"a-due","term_group":0,"term_taxonomy_id":5858,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"pet bottles","year":{"value":"1973","label":"1973"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/649731","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/users\/27"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machines\/649731\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media\/648353"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/media?parent=649731"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/container?post=649731"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/format?post=649731"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/machine_types?post=649731"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/manufacturer?post=649731"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/ru\/wp-json\/wp\/v2\/type_of_product?post=649731"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}