{"id":754274,"date":"2020-09-03T10:23:43","date_gmt":"2020-09-03T08:23:43","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linha-de-engarrafamento-usada-12-16-1-produtos-de-destilacao-em-vidro-2800-bph\/"},"modified":"2025-08-06T13:35:00","modified_gmt":"2025-08-06T11:35:00","slug":"linha-de-engarrafamento-usada-12-16-1-produtos-de-destilacao-em-vidro-2800-bph-lc578","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-engarrafamento-usada-12-16-1-produtos-de-destilacao-em-vidro-2800-bph-lc578\/","title":{"rendered":"Linha de Engarrafamento Usada 12\/16\/1 Produtos de Destila\u00e7\u00e3o em Vidro 2800 bph"},"author":7,"featured_media":0,"template":"","format":[1135],"container":[2776],"machine_types":[7468],"manufacturer":[1907,2225,2355],"type_of_product":[2780,2792,11369,2790,2786,2788],"class_list":["post-754274","machines","type-machines","status-publish","hentry","container-vidro","format-0-75-l-pt-br","machine_types-linhas-completas","manufacturer-gai-pt-br","manufacturer-p-e-labellers-pt-br","manufacturer-robino-galandrino-pt-br","type_of_product-alcool-pt-br","type_of_product-destilados","type_of_product-flat-drinks-pt-br","type_of_product-suco","type_of_product-vinagre-pt-br","type_of_product-vinho"],"acf":{"refno":"LC578","year":{"value":"2000","label":"2000"},"speed":"2800","machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1907,"name":"GAI","slug":"gai-pt-br","term_group":0,"term_taxonomy_id":1907,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"12\/16\/1","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                        A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                        Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                        Types of Labeling Machines<\/h2>\r\n\r\n

                        Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                        Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                        Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                        Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                        Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                        Labeling Technologies<\/h2>\r\n\r\n

                        Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                        Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                        Operating principle:<\/p>\r\n\r\n

                          \r\n
                        • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                        • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                        • Labels release at the precise point of bottle passage<\/li>\r\n
                        • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                          Advantages:<\/p>\r\n\r\n

                            \r\n
                          • Medium-high speed<\/strong> production capability<\/li>\r\n
                          • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                          • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                          • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                            Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                            Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                            Operating principle:<\/p>\r\n\r\n

                              \r\n
                            • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                            • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                            • Hot glue<\/strong> applied to label backs<\/li>\r\n
                            • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                              Advantages:<\/p>\r\n\r\n

                                \r\n
                              • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                              • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                              • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                              • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                              • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                              • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                Considerations:<\/p>\r\n\r\n

                                  \r\n
                                • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                  Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                  Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                  Operating principle:<\/p>\r\n\r\n

                                    \r\n
                                  • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                  • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                  • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                  • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                  • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                    Specifications:<\/p>\r\n\r\n

                                      \r\n
                                    • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                    • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                    • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                      Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                      Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                      Characteristics:<\/p>\r\n\r\n

                                        \r\n
                                      • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                      • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                      • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                        Sleeve Labeling Machines<\/h3>\r\n\r\n

                                        Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                        Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                        Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                        Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                        Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                        Sleeve label advantages:<\/p>\r\n\r\n

                                          \r\n
                                        • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                        • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                        • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                        • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                        • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                        • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                        • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                          Labeling Process Steps<\/h2>\r\n\r\n

                                          Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                            \r\n
                                          1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                          2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                          3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                          4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                          5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                          6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                            Label Application Positions<\/h2>\r\n\r\n

                                            Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                              \r\n
                                            • Front label<\/strong><\/li>\r\n
                                            • Back label<\/strong><\/li>\r\n
                                            • Side labels<\/strong><\/li>\r\n
                                            • Neck label<\/strong><\/li>\r\n
                                            • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                            • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                              Labeling Machine Benefits<\/h2>\r\n\r\n
                                                \r\n
                                              • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                              • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                              • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                              • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                              • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                  \r\n
                                                • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2225,"name":"P.E. Labellers","slug":"p-e-labellers-pt-br","term_group":0,"term_taxonomy_id":2225,"taxonomy":"manufacturer","description":"","parent":0,"count":43,"filter":"raw"},"model":"D 540 \/ 6T","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                                  A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                                  The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                                  How Capsuling Machines Work<\/h2>\r\n\r\n

                                                  The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                                    \r\n
                                                  1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                                  2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                                  3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                                  4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                                    The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                                    Capsuling Machine Applications<\/h2>\r\n\r\n

                                                    Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                                    • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                                    • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                                    • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                                    • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                                      Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                                      Types of Capsuling Heads<\/h2>\r\n\r\n

                                                      Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                                      Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                      Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                                      Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                                      Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Machine Configuration Options<\/h2>\r\n\r\n

                                                      Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                                      • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                                      • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                                      • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                                      • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                                        Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                                        Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                                        The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                                        • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                                        • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                                          Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":2355,"name":"Robino & Galandrino","slug":"robino-galandrino-pt-br","term_group":0,"term_taxonomy_id":2355,"taxonomy":"manufacturer","description":"","parent":0,"count":53,"filter":"raw"},"model":"Vulcan 3000","year":{"value":"1991","label":"1991"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"2","label":"Gravity\/light depression"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/zvollbyxcarno9ao14o4q\/APIdIe7rnW3ci4FIIz_8uW4?rlkey=8y0yrvvpups2lokujfwu66li0&st=h9bwuvhp&dl=0","description":"

                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n
                                                          \n

                                                          Linha de Engarrafamento Usada 12\/16\/1 Produtos de Destila\u00e7\u00e3o em Vidro 2800 bph<\/h2>\n

                                                          A Linha de Engarrafamento Usada 12\/16\/1 Produtos Tranquilos em Vidro 2800 bph<\/strong> \u00e9 uma solu\u00e7\u00e3o de engarrafamento integrada projetada para o manuseio preciso e eficiente de vinhos tranquilos, bebidas espirituosas, licores e outras bebidas n\u00e3o carbonatadas. Esta linha combina robustez mec\u00e2nica com flexibilidade de n\u00edvel industrial, permitindo que os produtores processem uma ampla gama de formatos e tampas de garrafas de vidro com uma produ\u00e7\u00e3o consistente de at\u00e9 2.800 garrafas por hora. <\/p>\n

                                                          No centro desta linha de engarrafamento est\u00e1 um sistema monobloco tribloco composto por tr\u00eas m\u00f3dulos operacionais principais: enx\u00e1gue, enchimento e nivelamento. A filosofia de design prioriza confiabilidade, higiene e facilidade de manuten\u00e7\u00e3o, com todas as superf\u00edcies de contato com o produto fabricadas em a\u00e7o inoxid\u00e1vel de alta qualidade para garantir a conformidade com rigorosos padr\u00f5es de seguran\u00e7a alimentar. A linha \u00e9 totalmente automatizada e equipada com um sistema de transporte cont\u00ednuo, incluindo transportadores de transfer\u00eancia, curvas e se\u00e7\u00f5es motorizadas, permitindo o movimento cont\u00ednuo das garrafas em todas as etapas do processo de engarrafamento. <\/p>\n

                                                          Esta solu\u00e7\u00e3o de engarrafamento \u00e9 particularmente adequada para aplica\u00e7\u00f5es em que a integridade e a apresenta\u00e7\u00e3o do produto s\u00e3o primordiais, como vinhos premium, bebidas destiladas, licores e bebidas especiais n\u00e3o carbonatadas. Sua versatilidade tamb\u00e9m se estende a outros produtos aliment\u00edcios l\u00edquidos compat\u00edveis com a tecnologia de envase por gravidade e embalagens tradicionais de vidro. <\/p>\n

                                                          Sistemas de Aplica\u00e7\u00e3o de Enchimento, Tampagem e C\u00e1psulas<\/h2>\n

                                                          O m\u00f3dulo de enchimento dentro da Linha de Engarrafamento Usado 12\/16\/1 Produtos Tranquilos em Vidro 2800 bph emprega um sistema de enchimento de n\u00edvel baseado em gravidade, projetado especificamente para produtos n\u00e3o carbonatados. As garrafas s\u00e3o introduzidas em um carrossel girat\u00f3rio, onde cada recipiente \u00e9 seguramente agarrado e posicionado sob uma v\u00e1lvula de enchimento dedicada. O processo de enchimento \u00e9 controlado pelo n\u00edvel f\u00edsico, garantindo que cada garrafa seja enchida com precis\u00e3o at\u00e9 um ponto visual consistente, independentemente de pequenas varia\u00e7\u00f5es no volume interno. Essa t\u00e9cnica \u00e9 amplamente reconhecida por sua precis\u00e3o, velocidade e manuseio suave do produto – considera\u00e7\u00f5es importantes para preservar as qualidades sensoriais de vinhos e destilados. <\/p>\n

                                                          O sistema de enchimento de n\u00edvel de gravidade opera sem a necessidade de contrapress\u00e3o, tornando-o particularmente eficaz para produtos n\u00e3o gaseificados que n\u00e3o cont\u00eam gases dissolvidos. A esta\u00e7\u00e3o de enchimento \u00e9 constru\u00edda inteiramente em a\u00e7o inoxid\u00e1vel, com cada v\u00e1lvula e superf\u00edcie de contato projetada para opera\u00e7\u00e3o higi\u00eanica e f\u00e1cil limpeza. Os ajustes manuais permitem a acomoda\u00e7\u00e3o de uma variedade de formatos e tamanhos de garrafas dentro da faixa especificada, oferecendo flexibilidade para diferentes linhas de produtos ou mudan\u00e7as sazonais de produ\u00e7\u00e3o. <\/p>\n

                                                          A tampa \u00e9 gerenciada por uma torre dedicada, integrada \u00e0 estrutura tribloco, projetada para aplicar tampas do tipo T – um estilo de tampa comumente usado para bebidas espirituosas, vinhos fortificados e certos licores especiais. A esta\u00e7\u00e3o de nivelamento \u00e9 sincronizada com o carrossel de enchimento para uma aplica\u00e7\u00e3o de fechamento precisa e confi\u00e1vel, usando acionamento mec\u00e2nico ou pneum\u00e1tico conforme exigido pelas especifica\u00e7\u00f5es da garrafa e da tampa. Isso garante uma veda\u00e7\u00e3o segura e um alinhamento adequado do fechamento, mantendo a preserva\u00e7\u00e3o e o apelo visual do produto. <\/p>\n

                                                          Imediatamente a jusante, um sistema de aplica\u00e7\u00e3o de c\u00e1psulas monotesta aplica c\u00e1psulas termoencolh\u00edveis ou transparentes no gargalo de cada frasco. Esta esta\u00e7\u00e3o utiliza um aplicador mec\u00e2nico de cabe\u00e7a \u00fanica projetado para aplica\u00e7\u00e3o consistente e uniforme de c\u00e1psulas, que s\u00e3o ent\u00e3o seladas a quente ou ajustadas conforme exigido pelo material da c\u00e1psula. Esse toque final \u00e9 essencial para a prote\u00e7\u00e3o, autenticidade e apresenta\u00e7\u00e3o de bebidas premium, oferecendo evid\u00eancias de adultera\u00e7\u00e3o e uma est\u00e9tica profissional que atende \u00e0s expectativas do mercado. <\/p>\n

                                                          Solu\u00e7\u00f5es de rotulagem e transporte<\/h2>\n

                                                          As opera\u00e7\u00f5es de etiquetagem na Linha de Engarrafamento Usada 12\/16\/1 Produtos Tranquilos em Vidro 2800 bph s\u00e3o realizadas por uma etiquetadora rotativa equipada com v\u00e1rias esta\u00e7\u00f5es de aplica\u00e7\u00e3o. A configura\u00e7\u00e3o inclui tr\u00eas unidades de rotulagem autoadesivas e uma esta\u00e7\u00e3o \u00e0 base de cola, suportando tanto a rotulagem contempor\u00e2nea sens\u00edvel \u00e0 press\u00e3o quanto as veda\u00e7\u00f5es coladas tradicionais. Os tr\u00eas m\u00f3dulos autoadesivos permitem a aplica\u00e7\u00e3o simult\u00e2nea de etiquetas do corpo principal, etiquetas traseiras e elementos adicionais, como etiquetas de gargalo ou medalha, maximizando a flexibilidade do design e a efici\u00eancia da produ\u00e7\u00e3o. <\/p>\n

                                                          A esta\u00e7\u00e3o de rotulagem \u00e0 base de cola \u00e9 projetada para a aplica\u00e7\u00e3o de selos em forma de L ou tiras fiscais, comumente usados para vinhos e bebidas espirituosas sujeitos a requisitos regulamentares ou de marca. Cada esta\u00e7\u00e3o de rotulagem opera em harmonia com o carrossel de garrafas, usando orienta\u00e7\u00e3o mec\u00e2nica e sensores de precis\u00e3o para garantir o posicionamento exato e a aplica\u00e7\u00e3o sem rugas. A etiquetadora modular \u00e9 constru\u00edda em a\u00e7o inoxid\u00e1vel e pol\u00edmeros de engenharia para maior durabilidade e possui ajustes manuais para mudan\u00e7as r\u00e1pidas de formato e manuten\u00e7\u00e3o de rotina. <\/p>\n

                                                          O sistema de transporte integrado inclui se\u00e7\u00f5es retas, curvas e m\u00f3dulos de transfer\u00eancia, todos acionados por motores de n\u00edvel industrial e equipados com correntes de a\u00e7o inoxid\u00e1vel ou pl\u00e1stico apropriadas para o manuseio de garrafas de vidro. O layout do transportador \u00e9 projetado para manter o fluxo suave e cont\u00ednuo de garrafas entre cada m\u00f3dulo de processamento, com zonas de acumula\u00e7\u00e3o e sensores para controle autom\u00e1tico da linha. Isso minimiza o contato garrafa a garrafa e reduz o risco de quebra ou arranh\u00f5es, uma considera\u00e7\u00e3o cr\u00edtica para embalagens de vidro de alto valor. <\/p>\n

                                                          Cada esta\u00e7\u00e3o ao longo do transportador \u00e9 equipada com guarda-corpos, portas de acesso e intertravamentos de seguran\u00e7a de acordo com os padr\u00f5es de seguran\u00e7a modernos. Os pontos de manuten\u00e7\u00e3o s\u00e3o acess\u00edveis sem grandes desmontagens, e o layout aberto facilita a inspe\u00e7\u00e3o visual e a higieniza\u00e7\u00e3o de rotina. Os sistemas el\u00e9tricos e pneum\u00e1ticos s\u00e3o organizados logicamente para solu\u00e7\u00e3o de problemas e manuten\u00e7\u00e3o simples. <\/p>\n

                                                          A automa\u00e7\u00e3o da linha de engarrafamento \u00e9 gerenciada por pain\u00e9is de controle eletromec\u00e2nicos cl\u00e1ssicos equipados com bot\u00f5es de press\u00e3o, chaves seletoras e indicadores de status. A aus\u00eancia de IHMs complexas com tela sens\u00edvel ao toque \u00e9 equilibrada pela natureza simples e robusta dos controles, que s\u00e3o projetados para confiabilidade e simplicidade na opera\u00e7\u00e3o di\u00e1ria. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC578-pt-br.pdf","condition":{"value":"3","label":"Vendida"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/754274","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/754274\/revisions"}],"predecessor-version":[{"id":754284,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/754274\/revisions\/754284"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=754274"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=754274"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=754274"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=754274"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=754274"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=754274"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}