{"id":751331,"date":"2025-06-12T15:33:21","date_gmt":"2025-06-12T13:33:21","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linha-de-enchimento-usada-para-agua-para-recipientes-pet-5l-800bph\/"},"modified":"2025-06-16T15:53:29","modified_gmt":"2025-06-16T13:53:29","slug":"linha-de-enchimento-usada-para-agua-para-recipientes-pet-5l-800bph-lc565","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-enchimento-usada-para-agua-para-recipientes-pet-5l-800bph-lc565\/","title":{"rendered":"Linha de enchimento usada para \u00e1gua para recipientes PET 5L 800bph"},"author":32,"featured_media":0,"template":"","format":[1103,1164,1187],"container":[2778],"machine_types":[7468],"manufacturer":[],"type_of_product":[2787],"class_list":["post-751331","machines","type-machines","status-publish","hentry","container-pet-pt-br","format-0-5-l-pt-br","format-1-5-l-pt-br","format-5-l-pt-br","machine_types-linhas-completas","type_of_product-agua-pt-br"],"acf":{"refno":"LC565","year":"","speed":"800","condition":{"value":"2","label":"Em estoque"},"machine":[{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"

A blow molding machine<\/strong> transforms PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n

How Blow Molding Machines Work<\/h2>\r\n\r\n

The blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. Infrared lamps<\/strong> heat the preform body above its glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n

Temperature uniformity during heating is critical for consistent wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n

    \r\n
  • Separate blow valve systems<\/strong> for each cavity<\/li>\r\n
  • Optimized lamp positioning to compensate for temperature variation<\/li>\r\n
  • Return-path heating zones for temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n

    Types of Blow Molding Machines<\/h2>\r\n\r\n

    Linear Blow Molding Machines<\/h3>\r\n\r\n

    Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering 4 to 10 cavities<\/strong>. These machines suit medium production requirements up to 20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n

    Key characteristics of linear blow molding machines:<\/p>\r\n\r\n

      \r\n
    • Preforms feed through a hopper<\/strong> to an unscrambler<\/li>\r\n
    • Transfer to tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n
    • Compact footprint ideal for space-constrained facilities<\/em><\/li>\r\n
    • Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n

      Rotary Blow Molding Machines<\/h3>\r\n\r\n

      Rotary blow molding machines<\/strong> deliver high-speed production up to 86,000 bottles per hour<\/strong> with configurations reaching 40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n

      Advantages of rotary blowers include:<\/p>\r\n\r\n

        \r\n
      • Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n
      • Single electric motor driving all functions via transmission belts<\/strong><\/li>\r\n
      • Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n
      • Automatic synchronization when adjusting production speed<\/li>\r\n
      • Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n

        Combi-Block Systems<\/h3>\r\n\r\n

        Combi-block configurations<\/strong> integrate blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n

        Combi-block technology includes:<\/p>\r\n\r\n

          \r\n
        • Unified human-machine interface (HMI)<\/strong><\/li>\r\n
        • Single recipe management<\/strong> with archived traceability<\/li>\r\n
        • Coordinated maintenance scheduling<\/strong> for the entire system<\/li>\r\n
        • Optional integration of labeling<\/strong>, level inspection, and cap detection<\/li>\r\n
        • Space for saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n

          Blow Molding Processes<\/h2>\r\n\r\n

          Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n

          The two-stage process<\/strong> separates preform injection<\/strong> and bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n

          Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n

            \r\n
          • Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n
          • Flexibility to produce different bottle formats<\/em> from stored preforms<\/li>\r\n
          • Enables preform trading<\/strong> between manufacturers<\/li>\r\n
          • Suitable for cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n

            Single-Stage Blow Molding<\/h3>\r\n\r\n

            Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. Three-station configurations<\/strong> eliminate separate reheating by utilizing latent heat<\/em> from injection, reducing energy costs by up to 25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n

            Ideal applications:<\/p>\r\n\r\n

              \r\n
            • Small production batches<\/strong> and frequent format changes<\/li>\r\n
            • Non-circular and rectangular bottle shapes<\/strong><\/li>\r\n
            • Operations requiring uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n

              Injection Blow Molding (IBM)<\/h3>\r\n\r\n

              Injection blow molding<\/strong> produces small containers for pharmaceutical<\/strong> and single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n

              IBM characteristics:<\/p>\r\n\r\n

                \r\n
              • Precision molded finishes<\/strong> for medical containers<\/li>\r\n
              • Typical cavity configurations from 3 to 16 molds<\/strong><\/li>\r\n
              • Limited to small volume bottles<\/em><\/li>\r\n
              • No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n

                Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n

                Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n

                Production capacity ranges:<\/p>\r\n\r\n

                  \r\n
                • 50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n
                • 700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n
                • Up to 1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n

                  Safety features include two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n

                  Technical Specifications<\/h2>\r\n\r\n

                  Standard blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  Parameter<\/th>\r\n Typical Range<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Mandrel spacing<\/strong><\/td>\r\n 38\u201350mm (wider for large openings)<\/td>\r\n <\/tr>\r\n
                  Neck diameter<\/strong><\/td>\r\n 28\u201333mm (water and beverage)<\/td>\r\n <\/tr>\r\n
                  Heating zones<\/strong><\/td>\r\n 20+ zones plus return-path stations<\/td>\r\n <\/tr>\r\n
                  Linear cavities<\/strong><\/td>\r\n 4\u201310 cavities<\/td>\r\n <\/tr>\r\n
                  Rotary cavities<\/strong><\/td>\r\n Up to 40 cavities<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Each blow station<\/strong> includes:<\/p>\r\n\r\n

                    \r\n
                  • Dedicated mold assemblies<\/strong><\/li>\r\n
                  • Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n
                  • Water circuit connections<\/strong> for cooling<\/li>\r\n
                  • Three-valve air systems: pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n

                    Leading Manufacturers<\/h2>\r\n\r\n

                    The global blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n

                      \r\n
                    • Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n
                    • Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n
                    • Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n
                    • KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n
                    • Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n

                      Used equipment from these brands offers proven reliability<\/strong> with available spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n

                      Buying Used Blow Molding Equipment<\/h2>\r\n\r\n

                      Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n

                        \r\n
                      • Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n
                      • Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n
                      • Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n
                      • Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n
                      • Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n

                        Modern patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":11126,"name":"FuSheng","slug":"fusheng-pt-br","term_group":0,"term_taxonomy_id":11126,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":{"value":"2004","label":"2004"},"notes":"M\u00e1quina semi autom\u00e1tica","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                        A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                        Position in the Bottling Line<\/h2>\r\n\r\n

                        The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                          \r\n
                        • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                        • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                          How Filling Monoblocks Work<\/h2>\r\n\r\n

                          The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                            \r\n
                          1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                          2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                          3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                          4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                          5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                          6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                            Filling Requirements<\/h2>\r\n\r\n

                            Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                              \r\n
                            • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                            • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                            • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                            • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                              The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                              Monoblock Configurations<\/h2>\r\n\r\n

                              Gripping Systems<\/h3>\r\n\r\n

                              Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                              Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                              Turret Configurations<\/h3>\r\n\r\n

                              Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                                \r\n
                              • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                              • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                              • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                                Filling Monoblock Types<\/h2>\r\n\r\n

                                Isobaric Filling Monoblock<\/h3>\r\n\r\n

                                The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                                Key components:<\/p>\r\n\r\n

                                  \r\n
                                • Pressurized storage tank<\/strong><\/li>\r\n
                                • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                                • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                                • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                                  Advantages of isobaric systems:<\/p>\r\n\r\n

                                    \r\n
                                  • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                                  • Reduced foaming<\/strong> during filling<\/li>\r\n
                                  • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                    Considerations:<\/p>\r\n\r\n

                                      \r\n
                                    • Higher construction and maintenance complexity<\/li>\r\n
                                    • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                                    • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                                      Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                                      Gravity Filling Monoblock<\/h3>\r\n\r\n

                                      Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                                      Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                                      Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                                      The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                        \r\n
                                      • High vacuum chamber<\/strong> filling<\/li>\r\n
                                      • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                        Characteristics:<\/p>\r\n\r\n

                                          \r\n
                                        • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                        • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                        • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                        • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                          PET Filling Monoblocks<\/h2>\r\n\r\n

                                          Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                          PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                          Capping Section<\/h2>\r\n\r\n

                                          The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                            \r\n
                                          1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                          2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                          3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                            After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                            Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                            When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                            Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                            Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                            Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                            Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                              \r\n
                                            • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                            • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                            • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                            • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                            • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                            • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":11253,"name":"SPECIJALKA","slug":"specijalka-pt-br","term_group":0,"term_taxonomy_id":11253,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"10-8-4","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1209,"name":"Compressor","slug":"used-compressor","term_group":0,"term_taxonomy_id":1209,"taxonomy":"machine_types","description":"

                                              A compressor<\/strong> is a machine that generates force by compressing gas or vapor, producing compressed air<\/strong> for industrial applications. The compressor increases aeriform body pressure through a mechanical procedure, delivering air at pressures necessary for multiple purposes across bottling and manufacturing operations.<\/p>\r\n\r\n

                                              Compressed air<\/strong> is atmospheric air reduced in volume and stored in pressure-resistant tanks or used immediately. As the fourth form of energy<\/strong> used in industry, compressed air offers unique characteristics: unlike gas, water, and electricity supplied by external companies, it is generated on-site directly by the user, with quality and production costs depending entirely on internal systems.<\/p>\r\n\r\n

                                              How Compressors Work<\/h2>\r\n\r\n

                                              The air compressor operating principle<\/strong> involves several key components:<\/p>\r\n\r\n

                                                \r\n
                                              • Motor<\/strong> \u2014 drives the compression mechanism<\/li>\r\n
                                              • Air inlet valve<\/strong> \u2014 allows atmospheric air entry<\/li>\r\n
                                              • Air outlet valve<\/strong> \u2014 releases compressed air<\/li>\r\n
                                              • Storage tank<\/strong> \u2014 holds compressed air for use<\/li>\r\n<\/ul>\r\n\r\n

                                                Air is sucked into the machine, compressed by internal components according to the specific technology, and pushed into the tank. When maximum pressure<\/strong> is reached, the cycle completes and the compressor stops, restarting when pressure drops below a predefined threshold.<\/p>\r\n\r\n

                                                Compressor Selection Criteria<\/h2>\r\n\r\n

                                                Choosing the correct compressor requires evaluating several parameters:<\/p>\r\n\r\n

                                                Flow Rate<\/h3>\r\n\r\n

                                                Flow rate<\/strong> indicates the air volume the compressor delivers to power multiple devices simultaneously. This value is expressed in:<\/p>\r\n\r\n

                                                  \r\n
                                                • Liters per second<\/strong> (l\/s)<\/li>\r\n
                                                • Cubic meters per hour<\/strong> (m\u00b3\/h)<\/li>\r\n
                                                • Normal cubic meters per hour<\/strong> (Nm\u00b3\/h) \u2014 standardized reference conditions<\/li>\r\n<\/ul>\r\n\r\n

                                                  The normal cubic meter<\/strong> (Nm\u00b3) refers to dry air at 0\u00b0C<\/strong> (273 K), barometric pressure of 101,325 Pa<\/strong> (1.01325 bar), at sea level altitude. This convention allows universal comparison between different systems. Normal flow rate must be converted to effective flow rate<\/em> based on actual operating conditions before selecting equipment.<\/p>\r\n\r\n

                                                  Recommended practice: select a compressor offering approximately 30% safety margin<\/strong> above estimated requirements.<\/p>\r\n\r\n

                                                  Pressure<\/h3>\r\n\r\n

                                                  Operating pressure<\/strong> depends on the industrial equipment or pneumatic circuit being powered, expressed in bar<\/strong> or pascal<\/strong> (Pa):<\/p>\r\n\r\n

                                                    \r\n
                                                  • Single-stage compressors<\/strong> \u2014 maximum 10 bar<\/strong><\/li>\r\n
                                                  • Multistage compressors<\/strong> \u2014 up to 400 bar<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                    Power and Storage<\/h3>\r\n\r\n

                                                    Compressor power<\/strong> depends on desired air flow and outlet pressure. The compressed air reservoir<\/strong> must be correctly sized to avoid constant engine stress, allowing the motor to start according to demand without continuous operation.<\/p>\r\n\r\n

                                                    Types of Compressors<\/h2>\r\n\r\n

                                                    Two main categories exist: volumetric (positive displacement)<\/strong> compressors and centrifugal (dynamic)<\/strong> compressors. Most industrial compressors are volumetric machines achieving compression by reducing air volume.<\/p>\r\n\r\n

                                                    Piston Compressors<\/h3>\r\n\r\n

                                                    Piston compressors<\/strong> offer economical solutions for non-continuous use:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                    Configuration<\/th>\r\n Maximum Pressure<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                    Single-cylinder<\/strong><\/td>\r\n 10 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n
                                                    Multistage<\/strong><\/td>\r\n Up to 400 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                    Considerations for piston compressors:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Generally the most economical<\/strong> option among compressor types<\/li>\r\n
                                                    • May expel some oil with compressed air \u2014 filtration systems<\/strong> required for clean air applications<\/li>\r\n
                                                    • Relatively noisy<\/strong> operation may affect nearby workers<\/li>\r\n
                                                    • Best suited for intermittent use<\/em> rather than continuous operation<\/li>\r\n<\/ul>\r\n\r\n

                                                      Screw Compressors<\/h3>\r\n\r\n

                                                      Screw compressors<\/strong> use helical screws instead of pistons and represent the most common model in industrial applications:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                      Configuration<\/th>\r\n Pressure Range<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Single-stage<\/strong><\/td>\r\n Up to 5 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n
                                                      Multistage<\/strong><\/td>\r\n Up to 13 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Key advantages of screw compressors:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Considerable flow rate<\/strong> and high compression ratio even in single-stage configuration<\/li>\r\n
                                                      • 100% duty cycle<\/strong> \u2014 capable of continuous operation<\/li>\r\n
                                                      • Variable speed models<\/strong> (with inverters) adapt rotation speed to demand, optimizing energy consumption<\/li>\r\n
                                                      • More compact than equivalent-performance piston models<\/li>\r\n<\/ul>\r\n\r\n

                                                        Vane Compressors<\/h3>\r\n\r\n

                                                        Vane compressors<\/strong> use sliding foils in an eccentric rotor to achieve compression. Characteristics include:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Good energy efficiency<\/strong><\/li>\r\n
                                                        • Lower rotation speed<\/strong> than screw compressors at equivalent pressure and flow<\/li>\r\n
                                                        • Reduced component wear<\/strong> and maintenance requirements<\/li>\r\n
                                                        • Common in printing<\/strong>, wood processing<\/strong>, and packaging<\/strong> industries<\/li>\r\n
                                                        • Oil-free models<\/strong> available for energy and medical sectors<\/li>\r\n<\/ul>\r\n\r\n

                                                          Centrifugal (Dynamic) Compressors<\/h3>\r\n\r\n

                                                          Centrifugal compressors<\/strong> draw air through paddle wheel movement, similar to automotive turbochargers. These machines serve applications requiring high flow rates<\/strong> and sustained pressure<\/strong> without interruption:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Flow rates up to 500,000 m\u00b3\/h<\/strong><\/li>\r\n
                                                          • Pressures up to 200 bar<\/strong><\/li>\r\n
                                                          • Integrated reducer for optimal engine speed regulation<\/li>\r\n
                                                          • Primary use in energy sector<\/strong> and chemical industry<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                            Oil-Free Compressors<\/h2>\r\n\r\n

                                                            Oil-free compressors<\/strong> compress air without oil in the compression chamber, eliminating contamination risk and special filtration requirements. These models provide clean air essential for:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Bottling operations<\/strong> \u2014 product safety and quality<\/li>\r\n
                                                            • Electronics industry<\/strong> \u2014 semiconductor production<\/li>\r\n
                                                            • Pharmaceutical and chemical industries<\/strong> \u2014 contamination-free processes<\/li>\r\n
                                                            • Medical sector<\/strong> \u2014 sterile air requirements<\/li>\r\n
                                                            • Food processing<\/strong> \u2014 hygiene compliance<\/li>\r\n
                                                            • Automotive assembly<\/strong> \u2014 finishing operations<\/li>\r\n<\/ul>\r\n\r\n

                                                              Oil-free compressors must satisfy ISO 8573-1 Class 0<\/strong> standard, guaranteeing total absence of oil. Higher classes define maximum permissible oil quantities, requiring additional air dryers<\/strong> for proper air quality.<\/p>\r\n\r\n

                                                              Cooling Systems<\/h2>\r\n\r\n

                                                              Air-Cooled Compressors<\/h3>\r\n\r\n

                                                              Air-cooled compressors<\/strong> use forced ventilation containing approximately 100% of consumed motor energy<\/strong> as heat within the compressor unit. These systems are widely available and simpler to install.<\/p>\r\n\r\n

                                                              Water-Cooled Compressors<\/h3>\r\n\r\n

                                                              Water-cooled compressors<\/strong> place modest demands on room ventilation, as cooling water absorbs approximately 90% of motor energy<\/strong> as heat. Better cooling in intercoolers and aftercoolers increases efficiency and water vapor condensation.<\/p>\r\n\r\n

                                                              Three water cooling configurations exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                              System Type<\/th>\r\n Description<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                              Open without circulation<\/strong><\/td>\r\n External water source (municipal, lake, river, well); discharged as wastewater<\/td>\r\n Cheap installation; high operating costs; filtration required for natural sources<\/td>\r\n <\/tr>\r\n
                                                              Open with circulation<\/strong><\/td>\r\n Cooling tower; water cooled to 2\u00b0C below ambient by evaporation<\/td>\r\n Limited water availability; requires chemical treatment; freeze protection needed<\/td>\r\n <\/tr>\r\n
                                                              Closed with circulation<\/strong><\/td>\r\n External heat exchanger (plate or radiator with fans); same water circulates continuously<\/td>\r\n Low maintenance; requires antifreeze (glycol); limited supervision needed<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                              Air Treatment Equipment<\/h2>\r\n\r\n

                                                              Dryers<\/h3>\r\n\r\n

                                                              Atmospheric air contains water vapor that increases during compression heating. As compressed air expands and cools, saturated vapor transforms into condensate<\/strong> requiring separation. Dryers<\/strong> eliminate remaining water vapor that would compromise equipment function.<\/p>\r\n\r\n

                                                              Refrigeration dryers<\/strong> exploit the relationship between temperature reduction and humidity condensation. Efficiency is expressed as Pressure Dew Point (PDP)<\/strong> \u2014 the condensation temperature at pressure above atmospheric. Limitation: cannot operate below 0\u00b0C PDP<\/strong> (condensate would freeze).<\/p>\r\n\r\n

                                                              Adsorption dryers<\/strong> use hygroscopic materials to absorb moisture, achieving dew points down to -70\u00b0C<\/strong>. Essential for:<\/p>\r\n\r\n

                                                                \r\n
                                                              • External piping installations<\/li>\r\n
                                                              • Environments below refrigeration dryer dew point<\/li>\r\n
                                                              • Food and pharmaceutical<\/strong> critical applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                Filtration<\/h3>\r\n\r\n

                                                                Atmospheric air entering compressors contains fine dust and impurities, plus oil particles from lubrication systems and water aerosols. Air purity classes<\/strong> are defined by ISO 8573-1:2010<\/strong>, specifying maximum contaminant content for each class.<\/p>\r\n\r\n

                                                                Filter systems typically combine multiple elements:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Particle filters<\/strong> \u2014 remove solid contaminants<\/li>\r\n
                                                                • De-oiling filters<\/strong> \u2014 eliminate oil mists<\/li>\r\n
                                                                • Coalescing filters<\/strong> \u2014 capture water and oil aerosols<\/li>\r\n
                                                                • Activated carbon filters<\/strong> \u2014 remove vapors and odors<\/li>\r\n
                                                                • Sterile filters<\/strong> \u2014 eliminate microorganisms for food, pharmaceutical, and cosmetic industries<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Condensate Drains<\/h3>\r\n\r\n

                                                                  Condensate<\/strong> contains emulsified oil particles, dust, and impurities requiring drainage from collection points. Three drain types exist:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Float drains<\/strong> \u2014 valve opens when liquid exceeds threshold, closes before air escapes<\/li>\r\n
                                                                  • Electronic drains<\/strong> \u2014 valve controlled by electronic level sensor<\/li>\r\n
                                                                  • Timed drains<\/strong> \u2014 solenoid valve opens at preset intervals with adjustable timing<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Environmental note:<\/em> Condensate discharge into sewers risks significant fines. As a compressed air waste product, condensate contains hydrocarbons, sulfur dioxide, copper, lead, iron, and other harmful substances.<\/p>\r\n\r\n

                                                                    Compressed Air Storage<\/h2>\r\n\r\n

                                                                    Compressed air tanks<\/strong> are typically constructed from carbon steel with external epoxy powder coating for corrosion resistance. Available in vertical<\/strong> (most common) or horizontal<\/strong> configurations, tanks must be sized according to:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Compressor capacity<\/strong><\/li>\r\n
                                                                    • Regulation system<\/strong> requirements<\/li>\r\n
                                                                    • Expected consumption<\/strong> including peak demands<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Tanks maintain constant system pressure, compensating for consumption peaks exceeding compressor capacity. Installation should be near the compressor in a cool environment, allowing access to condensate drain<\/strong> and safety valve<\/strong>.<\/p>\r\n\r\n

                                                                      Safety Valves<\/h3>\r\n\r\n

                                                                      Safety valves<\/strong> prevent maximum permissible pressure from being exceeded, functioning even if upstream safety devices fail. Types include:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Free exhaust<\/strong> \u2014 direct pressure release<\/li>\r\n
                                                                      • Conveyed exhaust<\/strong> \u2014 connectable to discharge piping<\/li>\r\n
                                                                      • High-pressure specific<\/strong> \u2014 designed for elevated pressure systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Key sizing parameters: calibration pressure<\/strong> (opening threshold), discharge flow rate<\/strong>, and operating temperature<\/strong>. Conformity declaration accompanies all safety valves.<\/p>\r\n\r\n

                                                                        Compressor Room Requirements<\/h2>\r\n\r\n

                                                                        The compressor room<\/strong> houses most compressed air network components and must meet specific requirements for optimal performance. Centralized installation is generally preferable, ensuring:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Better operating economy<\/strong><\/li>\r\n
                                                                        • Improved network design<\/strong><\/li>\r\n
                                                                        • Easier use and maintenance<\/strong><\/li>\r\n
                                                                        • Protection against unauthorized access<\/strong><\/li>\r\n
                                                                        • Proper noise control<\/strong><\/li>\r\n
                                                                        • Controlled ventilation<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                          Installation Considerations<\/h3>\r\n\r\n

                                                                          Essential compressor room specifications:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Floor space<\/strong> \u2014 sufficient for current equipment plus future expansion<\/li>\r\n
                                                                          • Clear height<\/strong> \u2014 adequate for lifting electric motors or heavy components<\/li>\r\n
                                                                          • Floor drain<\/strong> \u2014 condensate management from compressor, aftercooler, reservoir, dryers<\/li>\r\n
                                                                          • Load-bearing capacity<\/strong> \u2014 level floor supporting equipment weight<\/li>\r\n
                                                                          • Lifting equipment<\/strong> \u2014 crane or forklift access for heavy components<\/li>\r\n
                                                                          • Anti-vibration<\/strong> \u2014 pads for centrifugal compressors transmitting vibrations<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Ventilation Requirements<\/h3>\r\n\r\n

                                                                            All compressor room units produce heat requiring extraction through ventilation:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Air-cooled compressors<\/strong> \u2014 nearly 100% of motor energy appears as heat in ventilation air<\/li>\r\n
                                                                            • Water-cooled compressors<\/strong> \u2014 approximately 10% of motor energy in ventilation air<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Ventilation specifications:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Air intake from outside, preferably without long ducts<\/li>\r\n
                                                                              • Suction opening positioned low but protected from snow<\/li>\r\n
                                                                              • Ventilation fans high on end wall, air inlet on opposite wall<\/li>\r\n
                                                                              • Air velocity at inlet opening maximum 4 m\/s<\/strong><\/li>\r\n
                                                                              • Protection against explosive, corrosive dust and substances<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Heat recovery<\/strong> represents an efficient alternative to simple extraction, utilizing waste energy for facility heating.<\/p>\r\n\r\n

                                                                                Outdoor Installation<\/h3>\r\n\r\n

                                                                                When indoor facilities are unavailable, compressors may be installed outdoors under canopy, addressing:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Freeze risk<\/strong> \u2014 condensate pockets and drains<\/li>\r\n
                                                                                • Weather protection<\/strong> \u2014 rain and snow at air inlet and ventilation openings<\/li>\r\n
                                                                                • Solid base<\/strong> \u2014 asphalt, concrete slab, or leveled cobblestone<\/li>\r\n
                                                                                • Contamination risk<\/strong> \u2014 dust, flammable, or aggressive substances<\/li>\r\n
                                                                                • Security<\/strong> \u2014 protection against unauthorized access<\/li>\r\n<\/ul>","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":14231,"name":"BOGE","slug":"boge","term_group":0,"term_taxonomy_id":14231,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"0","label":"Volumetric"},"isobaric":false,"neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/5vvbfajoffdu9mpp8ctd1\/AI5flRmlrvhOiV_H0nbQeMw?rlkey=syk8tlffmcbbosr5po0nfe7wl&st=a8fkfx91&dl=0","description":"

                                                                                  Linha de enchimento usada para \u00e1gua para recipientes PET 5L 800bph<\/h2>\n

                                                                                  Esta linha de envase usada para \u00e1gua para recipientes PET 5L 800bph fornece uma solu\u00e7\u00e3o completa para o processamento de garrafas PET de 5 litros, redondas e quadradas. A Specijalka da S\u00e9rvia fabricou a linha em 2006. Embora o propriet\u00e1rio o tenha desconectado h\u00e1 oito anos, eles confirmam que ele permanece em boas condi\u00e7\u00f5es. Al\u00e9m disso, voc\u00ea pode inspecionar a linha no modo de ciclo seco. <\/p>\n

                                                                                  Especifica\u00e7\u00f5es t\u00e9cnicas da linha de envase<\/h3>\n

                                                                                  A linha de envase de \u00e1gua usada para recipientes PET 5L 800bph atinge uma produ\u00e7\u00e3o nominal de 800 garrafas por hora com recipientes de 5,0 litros. Especificamente, o sistema inclui um enxaguador de 10 v\u00e1lvulas, um enchedor de 8 v\u00e1lvulas e um capsulador de 4 cabe\u00e7as, todos integrados em um monobloco. Al\u00e9m disso, uma etiquetadora de cola fria aplica etiquetas de papel. Como resultado, a configura\u00e7\u00e3o lida com enx\u00e1gue, enchimento, nivelamento e rotulagem em um layout compacto. <\/p>\n

                                                                                  Unidade de produ\u00e7\u00e3o de garrafas PET<\/h3>\n

                                                                                  Al\u00e9m da linha de envase, esta oferta inclui um soprador de garrafas PET semiautom\u00e1tico constru\u00eddo em 2004. A m\u00e1quina usa moldes de duas cavidades e pode produzir 800 garrafas por hora a 0,5 litros, 600 garrafas por hora a 1,5 litros e 400 garrafas por hora a 5 litros. Notavelmente, o sistema usa resfriamento a \u00e1gua para manter a estabilidade operacional. O pre\u00e7o inclui moldes para garrafas redondas de 0,5 litro e garrafas quadradas de 5 litros. Consequentemente, esta unidade complementa perfeitamente a linha de envase e permite o sopro interno de pr\u00e9-formas. <\/p>\n

                                                                                  Compressor de alto desempenho para sopro<\/h3>\n

                                                                                  Para suportar os componentes acima, um compressor BOGE da Alemanha (2006) tamb\u00e9m est\u00e1 dispon\u00edvel. Ele fornece 11 quilowatts de pot\u00eancia, 35 bar de press\u00e3o e uma vaz\u00e3o de 1290 litros por minuto. Al\u00e9m disso, o sistema inclui um tanque de ar de 1000 litros classificado para 40 bar. A unidade registrou apenas 500 horas de opera\u00e7\u00e3o. Assim, permanece em excelente estado mec\u00e2nico. \u00c9 importante ressaltar que este componente garante o fornecimento de ar adequado para soprar garrafas PET de forma confi\u00e1vel e eficiente. <\/p>\n

                                                                                  Conclus\u00e3o t\u00e9cnica<\/h3>\n

                                                                                  Em resumo, esta linha de envase de \u00e1gua para recipientes PET 5L 800bph permite que pequenos e m\u00e9dios produtores gerenciem todo o processo de engarrafamento de forma aut\u00f4noma. Especificamente, a linha lida com enx\u00e1gue, enchimento, tampagem e rotulagem. Enquanto isso, o soprador e o compressor inclu\u00eddos fornecem a infraestrutura necess\u00e1ria para soprar garrafas de pr\u00e9-formas. Portanto, os produtores podem supervisionar todas as fases do engarrafamento de \u00e1gua, desde a produ\u00e7\u00e3o da garrafa at\u00e9 a embalagem final. <\/p>\n

                                                                                  \u00a0<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC565-pt-br.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/751331","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/751331\/revisions"}],"predecessor-version":[{"id":751344,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/751331\/revisions\/751344"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=751331"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=751331"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=751331"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=751331"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=751331"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=751331"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}