{"id":745541,"date":"2023-09-27T14:56:03","date_gmt":"2023-09-27T12:56:03","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linha-de-envase-usada-doypack-tetra-pak-600-kg-h\/"},"modified":"2025-11-07T12:49:13","modified_gmt":"2025-11-07T10:49:13","slug":"linha-de-envase-usada-doypack-tetra-pak-600-kg-h-lc396","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-envase-usada-doypack-tetra-pak-600-kg-h-lc396\/","title":{"rendered":"Linha de envase usada Doypack \/ Tetra pak 600 kg\/h"},"author":32,"featured_media":0,"template":"","format":[11468],"container":[2779],"machine_types":[7468],"manufacturer":[12936,14095,3372,14094],"type_of_product":[2782,12792,2790,14436],"class_list":["post-745541","machines","type-machines","status-publish","hentry","container-bolsa-pt-br","format-0-10-l-pt-br","machine_types-linhas-completas","manufacturer-fl-tecnics-pt-br","manufacturer-sarp-pt-br","manufacturer-tetra-pak-pt-br","manufacturer-varpe-pt-br","type_of_product-laticinios","type_of_product-pastas-e-molhos","type_of_product-suco","type_of_product-usado-maquina-de-enchimento-isobaric-marca-khs-modelo-innofill-drs-vf-80-15kk-15sv-ate-32-000-bph"],"acf":{"refno":"LC396","year":{"value":"2015","label":"2015"},"speed":"0","condition":{"value":"1","label":"Pronto para opera\u00e7\u00e3o"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12936,"name":"FL T\u00c8CNICS","slug":"fl-tecnics-pt-br","term_group":0,"term_taxonomy_id":12936,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"FL 2.2","year":{"value":"2015","label":"2015"},"notes":"esteriliza\u00e7\u00e3o","machine_type_as_text":"Enchimento e embalagem"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

              This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

              Equipment Types Available<\/h2>\r\n\r\n

              The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

              Container Handling<\/h3>\r\n\r\n
                \r\n
              • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
              • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
              • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                Packaging Equipment<\/h3>\r\n\r\n
                  \r\n
                • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                  Process Systems<\/h3>\r\n\r\n
                    \r\n
                  • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                  • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                  • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                    Utilities and Support<\/h3>\r\n\r\n
                      \r\n
                    • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                    • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                    • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                      Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                      Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                      Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                      Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                      Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      Equipment Availability<\/h2>\r\n\r\n

                      Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                        \r\n
                      • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                      • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                      • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                      • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                        Spare Parts Consideration<\/h2>\r\n\r\n

                        For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                        Key spare parts categories:<\/p>\r\n\r\n

                          \r\n
                        • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                        • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                        • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                        • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":14094,"name":"Varpe","slug":"varpe-pt-br","term_group":0,"term_taxonomy_id":14094,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Controle de peso do produto","machine_type_as_text":"Tipo de preenchimento "},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                          An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                          Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                          Empty Bottle Inspectors<\/h2>\r\n\r\n

                          Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                          Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                          Background Inspection<\/h3>\r\n\r\n

                          Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                            \r\n
                          • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                          • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                            Ring Inspection<\/h3>\r\n\r\n

                            Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                            Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                            Wall and Abrasion Inspection<\/h3>\r\n\r\n

                            Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                            Control uses two separate modules:<\/p>\r\n\r\n

                              \r\n
                            • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                            • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                              A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                              Threading Inspection<\/h3>\r\n\r\n

                              Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                              Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                              Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              Container Dimension Control<\/h3>\r\n\r\n

                              Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                \r\n
                              • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                              • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                              • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                              • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                              • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                Fill Level Inspectors<\/h2>\r\n\r\n

                                Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                Main features:<\/p>\r\n\r\n

                                  \r\n
                                • Self-learning<\/strong> of reference level<\/li>\r\n
                                • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                • Display of counts and statistical data<\/strong><\/li>\r\n
                                • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                  Additional safety functions:<\/p>\r\n\r\n

                                    \r\n
                                  • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                  • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                  • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                    Cap Inspectors<\/h2>\r\n\r\n

                                    Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                      \r\n
                                    • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                    • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                      Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                      Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                        \r\n
                                      • Cap presence and completeness<\/strong><\/li>\r\n
                                      • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                      • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                      • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                      • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                        Capsule Inspectors<\/h2>\r\n\r\n

                                        Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                        Label Inspectors<\/h2>\r\n\r\n

                                        Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                        Analysis levels:<\/p>\r\n\r\n

                                          \r\n
                                        • Presence and orientation<\/strong> of labels<\/li>\r\n
                                        • Relative position<\/strong> of multiple labels<\/li>\r\n
                                        • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                        • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                        • Collar and capsule<\/strong> inspection<\/li>\r\n
                                        • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                        • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                          For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                          Leak Testing Inspectors<\/h2>\r\n\r\n

                                          Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                          X-Ray Inspectors<\/h2>\r\n\r\n

                                          X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                            \r\n
                                          • Glass splinters<\/strong><\/li>\r\n
                                          • Hard plastic fragments<\/strong><\/li>\r\n
                                          • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                            Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                            Empty Crate Inspectors<\/h2>\r\n\r\n

                                            Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                              \r\n
                                            • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                            • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                            • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                              Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                              Weight Control Inspectors<\/h2>\r\n\r\n

                                              Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                              Features:<\/p>\r\n\r\n

                                                \r\n
                                              • Fully automatic<\/strong> operation<\/li>\r\n
                                              • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                              • Stored format recall<\/strong><\/li>\r\n
                                              • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                              • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                Ejection Systems<\/h2>\r\n\r\n

                                                Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                Push Ejectors<\/h3>\r\n\r\n

                                                Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                Progressive Diverters<\/h3>\r\n\r\n

                                                Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                Suitable for all container types:<\/p>\r\n\r\n

                                                  \r\n
                                                • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                  Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                  Product Tracking Systems<\/h2>\r\n\r\n

                                                  Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                  • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                  • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                  • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                    Inspection Verification<\/h2>\r\n\r\n

                                                    Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                    Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                    Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                    Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                    • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                    • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                    • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                    • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":14094,"name":"Varpe","slug":"varpe-pt-br","term_group":0,"term_taxonomy_id":14094,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Controle RX","machine_type_as_text":"Tipo de preenchimento "},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                                                      A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                                                      The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                                                      Types of Pasteurizers<\/h2>\r\n\r\n

                                                      Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                                                      Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                                                      Typical configuration includes:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                                                      • Complete valve and piping systems<\/strong><\/li>\r\n
                                                      • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                                                      • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                                                        Tunnel Pasteurizers<\/h3>\r\n\r\n

                                                        Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                                                        Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                                                        Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                        Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                                                        CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                                                        Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                                                        Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                                                        Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Construction and Materials<\/h2>\r\n\r\n

                                                        Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                                                        • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                                                        • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                                                        • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                                                        • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                                                        • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                                                          Process Connections<\/h2>\r\n\r\n

                                                          Flash pasteurizers include connections for:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                                                          • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                                                          • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                                                          • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                                                            Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                                                            Control and Safety Systems<\/h2>\r\n\r\n

                                                            Pasteurizer control systems include:<\/p>\r\n\r\n

                                                              \r\n
                                                            • PLC control<\/strong> for automatic operation<\/li>\r\n
                                                            • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                                                            • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                                                            • Visual alarms<\/strong> for fault indication<\/li>\r\n
                                                            • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                              Safety Features<\/h3>\r\n\r\n
                                                                \r\n
                                                              • General safety switch<\/strong><\/li>\r\n
                                                              • Thermal protection<\/strong><\/li>\r\n
                                                              • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                                                              • IP 55 protection<\/strong> rating<\/li>\r\n
                                                              • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                                                                Automatic Washing System<\/h2>\r\n\r\n

                                                                Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Steam valve<\/strong> for sterilization<\/li>\r\n
                                                                • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                                                                • Hot water circulation<\/strong><\/li>\r\n
                                                                • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Installation Requirements<\/h2>\r\n\r\n

                                                                  Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                                                                  • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                                                                  • Steam<\/strong> \u2014 heating source<\/li>\r\n
                                                                  • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":14095,"name":"Sarp","slug":"sarp-pt-br","term_group":0,"term_taxonomy_id":14095,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"tipo espiral ar ","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":12866,"name":"Tavil","slug":"tavil","term_group":0,"term_taxonomy_id":12866,"taxonomy":"manufacturer","description":"","parent":0,"count":0,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"tipo espiral ar ","machine_type_as_text":"Etiquetadora e fechamento de caixas Tavil"}],"fill_type":{"value":"6","label":"Weight"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"600","unit":{"value":"7","label":"Kg\/h"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/si5rrvzd42t46bl\/AAAclwUGBcBnaRZqeD-QsyWva?dl=0","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC396-pt-br.pdf","company":678639,"description":"

                                                                    Linha de envase usada Doypack \/ Tetra Pak 600 kg\/h<\/h1>\n

                                                                    Configura\u00e7\u00e3o t\u00e9cnica da linha de envase<\/h2>\n

                                                                    A linha de envase usada Doypack\/Tetra Pak 600 kg\/h inclui uma sequ\u00eancia de m\u00e1quinas de 2015 que oferecem precis\u00e3o, higiene e confiabilidade no enchimento de bolsas flex\u00edveis.
                                                                    \nInicialmente, o processo come\u00e7a com a prepara\u00e7\u00e3o e alimenta\u00e7\u00e3o do produto, garantindo consist\u00eancia e estabilidade uniformes antes do envase.<\/p>\n

                                                                    Posteriormente, uma m\u00e1quina FL Tecnics – modelo FL 2.2<\/strong> – lida com alimenta\u00e7\u00e3o de bolsas, enchimento baseado em peso, selagem e embalagem.
                                                                    \nEm particular, um sistema de controle VARPE<\/strong> mede o peso do produto em cada bolsa com alta precis\u00e3o, minimizando assim a varia\u00e7\u00e3o e o desperd\u00edcio.
                                                                    \nAo mesmo tempo, outra unidade VARPE realiza inspe\u00e7\u00e3o por raios-X, que detecta quaisquer contaminantes ou problemas estruturais.
                                                                    \nConsequentemente, isso adiciona uma camada cr\u00edtica de seguran\u00e7a e controle de qualidade.<\/p>\n

                                                                    Enquanto isso, um pasteurizador de fluxo de ar em espiral<\/strong> fabricado pela SARP realiza a fase de pasteuriza\u00e7\u00e3o.
                                                                    \nAo contr\u00e1rio de outros sistemas, este design trata o produto de maneira uniforme, preservando suas caracter\u00edsticas sensoriais.
                                                                    \nFinalmente, uma empacotadora<\/strong> completa o processo de embalagem, organizando e preparando com efici\u00eancia as bolsas cheias para envio.
                                                                    \nJuntos, esses componentes permitem que a Linha de Envase Usada Doypack\/Tetra Pak 600 kg\/h forne\u00e7a uma opera\u00e7\u00e3o de embalagem segura, consistente e de alto desempenho.<\/p>\n

                                                                    Desempenho de produ\u00e7\u00e3o e condi\u00e7\u00e3o operacional<\/h2>\n

                                                                    A linha de envase usada Doypack \/ Tetra Pak 600 kg\/h processa at\u00e9 600 kg de produto por hora<\/strong>.
                                                                    \nGra\u00e7as \u00e0 sua engenharia, mant\u00e9m uma dosagem consistente e minimiza o tempo de inatividade.
                                                                    \nSeu sistema de enchimento baseado em peso garante volumes precisos em cada bolsa, reduzindo assim o transbordamento e aderindo \u00e0s especifica\u00e7\u00f5es de produ\u00e7\u00e3o.<\/p>\n

                                                                    Notavelmente, a linha operou apenas por cerca de 1.000 horas<\/strong>, durante as quais produziu cerca de 5 milh\u00f5es de bolsas<\/strong>.
                                                                    \nDiante disso, o sistema permanece em condi\u00e7\u00f5es quase novas.
                                                                    \nPortanto, as instala\u00e7\u00f5es podem esperar confiabilidade a longo prazo com desgaste m\u00ednimo.
                                                                    \nEm termos de manuten\u00e7\u00e3o, isso se traduz em custos operacionais reduzidos e maior tempo de atividade.<\/p>\n

                                                                    Versatilidade no tipo e formatos de produtos<\/h2>\n

                                                                    A linha de envase Doypack\/Tetra Pak usada funciona com tamanhos de bolsa de 90 gramas a 150 gramas<\/strong>, usando envase de precis\u00e3o baseado em peso.
                                                                    \nDevido a isso, os operadores podem processar uma ampla variedade de produtos, incluindo alimentos para beb\u00eas, bebidas prontas para beber, latic\u00ednios, molhos e cremes.<\/p>\n

                                                                    Mais importante, os t\u00e9cnicos podem ajustar facilmente os par\u00e2metros de dosagem para se adequar a diferentes viscosidades de produtos ou padr\u00f5es de embalagem.
                                                                    \nAssim, este sistema oferece alta flexibilidade para empresas que lidam com v\u00e1rias linhas de produtos.
                                                                    \nAl\u00e9m disso, o enchimento baseado em peso aumenta a precis\u00e3o do rendimento, o que ajuda os fabricantes a atender aos requisitos de rotulagem e conformidade legal.<\/p>\n

                                                                    Seguran\u00e7a operacional e documenta\u00e7\u00e3o t\u00e9cnica<\/h2>\n

                                                                    Cada m\u00e1quina da linha de envase usada Doypack\/Tetra Pak inclui recursos de seguran\u00e7a integrados que atendem aos padr\u00f5es europeus.
                                                                    \nIsso inclui prote\u00e7\u00f5es mec\u00e2nicas, intertravamentos e alarmes que protegem proativamente o pessoal.
                                                                    \nAl\u00e9m disso, as interfaces de seguran\u00e7a intuitivas reduzem o tempo de treinamento e melhoram a confian\u00e7a operacional.<\/p>\n

                                                                    Crucialmente, a linha inclui manuais t\u00e9cnicos completos e documenta\u00e7\u00e3o<\/strong>.
                                                                    \nPor isso, os t\u00e9cnicos podem gerenciar a instala\u00e7\u00e3o, configura\u00e7\u00e3o e manuten\u00e7\u00e3o de rotina sem depender de suporte externo.
                                                                    \nEventualmente, essa autonomia resulta em inicializa\u00e7\u00e3o mais r\u00e1pida e melhor controle operacional.<\/p>\n

                                                                    Conclus\u00e3o t\u00e9cnica<\/h2>\n

                                                                    A Linha de Envase Usado Doypack\/Tetra Pak oferece uma solu\u00e7\u00e3o robusta e eficiente para empresas que exigem precis\u00e3o na embalagem de produtos \u00e0 base de bolsa.
                                                                    \nSeja usado para latic\u00ednios, alimentos para beb\u00eas ou bebidas funcionais, o sistema oferece consist\u00eancia e seguran\u00e7a por meio de sua dosagem baseada em peso, pasteuriza\u00e7\u00e3o, controle de raios-X e embalagem integrada.<\/p>\n

                                                                    Em resumo, seu uso m\u00ednimo, excelente condi\u00e7\u00e3o de manuten\u00e7\u00e3o e documenta\u00e7\u00e3o abrangente o tornam uma aquisi\u00e7\u00e3o estrat\u00e9gica.
                                                                    \nNo geral, a linha de envase usada Doypack\/Tetra Pak 600 kg\/h combina alta produtividade com flexibilidade, posicionando-se como um ativo valioso para linhas de produ\u00e7\u00e3o que buscam desempenho e garantia de qualidade.<\/p>\n"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/745541","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/745541\/revisions"}],"predecessor-version":[{"id":763864,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/745541\/revisions\/763864"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=745541"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=745541"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=745541"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=745541"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=745541"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=745541"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}