{"id":744046,"date":"2025-03-12T11:49:47","date_gmt":"2025-03-12T09:49:47","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linha-de-engarrafamento-gai-usada-para-vinho-tranquilo-ate-1000-gph\/"},"modified":"2025-06-27T10:21:40","modified_gmt":"2025-06-27T08:21:40","slug":"linha-de-engarrafamento-gai-usada-para-vinho-tranquilo-ate-1000-gph-lc542","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-engarrafamento-gai-usada-para-vinho-tranquilo-ate-1000-gph-lc542\/","title":{"rendered":"Linha de engarrafamento GAI usada para vinho tranquilo at\u00e9 1000 gph"},"author":32,"featured_media":0,"template":"","format":[1134,1159],"container":[],"machine_types":[7468],"manufacturer":[1907,2069],"type_of_product":[2788],"class_list":["post-744046","machines","type-machines","status-publish","hentry","format-0-33-l-pt-br","format-1-l-pt-br","machine_types-linhas-completas","manufacturer-gai-pt-br","manufacturer-meb-pt-br","type_of_product-vinho"],"acf":{"refno":"LC542","year":{"value":"1999","label":"1999"},"speed":"1000","condition":{"value":"1","label":"Pronto para opera\u00e7\u00e3o"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1907,"name":"GAI","slug":"gai-pt-br","term_group":0,"term_taxonomy_id":1907,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"8\/1","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                        This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                        Equipment Types Available<\/h2>\r\n\r\n

                        The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                        Container Handling<\/h3>\r\n\r\n
                          \r\n
                        • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                        • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                        • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                          Packaging Equipment<\/h3>\r\n\r\n
                            \r\n
                          • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                          • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                          • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                            Process Systems<\/h3>\r\n\r\n
                              \r\n
                            • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                            • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                            • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                              Utilities and Support<\/h3>\r\n\r\n
                                \r\n
                              • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                              • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                              • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                Equipment Availability<\/h2>\r\n\r\n

                                Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                  \r\n
                                • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                  Spare Parts Consideration<\/h2>\r\n\r\n

                                  For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                  Key spare parts categories:<\/p>\r\n\r\n

                                    \r\n
                                  • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                  • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                  • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                  • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":2069,"name":"MEB","slug":"meb-pt-br","term_group":0,"term_taxonomy_id":2069,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"ADL10\/ S2","year":"","notes":"","machine_type_as_text":"M\u00e1quina de rotulagem e encapsulamento"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                    This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                    Equipment Types Available<\/h2>\r\n\r\n

                                    The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                    Container Handling<\/h3>\r\n\r\n
                                      \r\n
                                    • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                    • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                    • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                      Packaging Equipment<\/h3>\r\n\r\n
                                        \r\n
                                      • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                      • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                      • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                        Process Systems<\/h3>\r\n\r\n
                                          \r\n
                                        • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                        • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                        • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                          Utilities and Support<\/h3>\r\n\r\n
                                            \r\n
                                          • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                          • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                          • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                            Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                            Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                            Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                            Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Equipment Availability<\/h2>\r\n\r\n

                                            Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                              \r\n
                                            • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                            • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                            • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                            • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                              Spare Parts Consideration<\/h2>\r\n\r\n

                                              For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                              Key spare parts categories:<\/p>\r\n\r\n

                                                \r\n
                                              • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                              • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                              • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                              • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1907,"name":"GAI","slug":"gai-pt-br","term_group":0,"term_taxonomy_id":1907,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"Transportadores"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                Equipment Types Available<\/h2>\r\n\r\n

                                                The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                Container Handling<\/h3>\r\n\r\n
                                                  \r\n
                                                • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                  Packaging Equipment<\/h3>\r\n\r\n
                                                    \r\n
                                                  • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                  • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                  • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                    Process Systems<\/h3>\r\n\r\n
                                                      \r\n
                                                    • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                    • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                    • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                      Utilities and Support<\/h3>\r\n\r\n
                                                        \r\n
                                                      • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                      • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                      • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                        Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                        Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                        Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                        Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                        Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Equipment Availability<\/h2>\r\n\r\n

                                                        Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                        • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                        • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                        • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                          Spare Parts Consideration<\/h2>\r\n\r\n

                                                          For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                          Key spare parts categories:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                          • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                          • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                          • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1907,"name":"GAI","slug":"gai-pt-br","term_group":0,"term_taxonomy_id":1907,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"Tabela de acumula\u00e7\u00e3o"}],"fill_type":{"value":"2","label":"Gravity\/light depression"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/eqnde3xyu0nlhp4dsz8n5\/AI_a9anUQO4z8aoQ0nZjXfA?rlkey=rihp57qyjs0yo6kz0dlng4cdn&st=bavtumkc&dl=0","description":"

                                                            Linha de engarrafamento GAI usada para vinho tranquilo at\u00e9 1000 gph<\/h2>\n

                                                            Bottling line da linha de envase GAI usado para vinho tranquilo<\/h3>\n

                                                            A linha opera como um sistema totalmente automatizado que engarrafa vinhos tranquilos a uma taxa de at\u00e9 1000 garrafas por hora. Consequentemente, o sistema garante um processo cont\u00ednuo, incluindo um monobloco de enchimento e rolha GAI, uma m\u00e1quina de etiquetagem e encapsulamento MEB ADL10 S2 e um sistema de transporte integrado que garante a opera\u00e7\u00e3o cont\u00ednua. Al\u00e9m disso, cada componente \u00e9 projetado para efici\u00eancia e confiabilidade. <\/p>\n

                                                            Monobloco de enchimento e rolha GAI<\/h3>\n

                                                            Esta linha de engarrafamento de vinho tranquilo apresenta um monobloco GAI que enche e rolha as garrafas dentro de uma \u00fanica unidade. Especificamente, o sistema de envase usa oito v\u00e1lvulas de envase que operam sob v\u00e1cuo para otimizar a efici\u00eancia e, como resultado, reduzir a oxida\u00e7\u00e3o do produto. <\/p>\n

                                                            Al\u00e9m disso, o sistema de rolha inclui uma rolha de cabe\u00e7a \u00fanica concebida para rolhas de corti\u00e7a retas e um sistema de dosagem de g\u00e1s inerte. Notavelmente, este sistema injeta g\u00e1s inerte para minimizar a exposi\u00e7\u00e3o ao oxig\u00eanio. Consequentemente, preserva as propriedades organol\u00e9pticas do vinho, mantendo a qualidade. <\/p>\n

                                                            M\u00e1quina de etiquetagem e encapsulamento MEB ADL10 S2<\/h3>\n

                                                            A unidade MEB ADL10 S2 na linha de engarrafamento usada GAI para vinho tranquilo at\u00e9 1000 gph aplica r\u00f3tulos autoadesivos com precis\u00e3o. Para ilustrar, o sistema inclui duas esta\u00e7\u00f5es de rotulagem, uma para o r\u00f3tulo frontal e outra para o r\u00f3tulo traseiro, garantindo o alinhamento adequado. Al\u00e9m disso, o sistema de c\u00e1psula autom\u00e1tica dispensa e encolhe as c\u00e1psulas em cada frasco, fixando-as no lugar com precis\u00e3o. <\/p>\n

                                                            Sincroniza\u00e7\u00e3o de transportadores e processos<\/h3>\n

                                                            A linha de engarrafamento usada GAI para vinho tranquilo de at\u00e9 1000 gph utiliza uma correia transportadora integrada para conectar todas as unidades. Da mesma forma, inclui uma tabela de acumula\u00e7\u00e3o de garrafas acabadas, agilizando a produ\u00e7\u00e3o. Al\u00e9m disso, os variadores de velocidade ajustam e sincronizam os est\u00e1gios de enchimento, rolha, rotulagem e capsulagem, garantindo assim uma opera\u00e7\u00e3o suave. <\/p>\n

                                                            Como resultado, todo o sistema opera com efici\u00eancia, minimizando o tempo de inatividade. Da mesma forma, sua natureza automatizada permite ajustes r\u00e1pidos, o que melhora a produtividade geral. <\/p>\n

                                                            Materiais e conformidade regulat\u00f3ria na linha de envase GAI usado para vinho tranquilo<\/h3>\n

                                                            A linha de engarrafamento usada GAI para vinho tranquilo de at\u00e9 1000 gph consiste em a\u00e7o inoxid\u00e1vel e inclui prote\u00e7\u00f5es de seguran\u00e7a de plexiglass que atendem aos regulamentos CE. Em outras palavras, os materiais garantem altos padr\u00f5es de higiene, seguran\u00e7a operacional e durabilidade a longo prazo. <\/p>\n

                                                            Al\u00e9m disso, essa conformidade garante que o equipamento atenda aos padr\u00f5es de seguran\u00e7a da ind\u00fastria. Consequentemente, os operadores podem confiar nele para um desempenho seguro e eficiente. <\/p>\n

                                                            Especifica\u00e7\u00f5es t\u00e9cnicas e compatibilidade<\/h3>\n
                                                              \n
                                                            • Capacidade de produ\u00e7\u00e3o: aproximadamente 1000 garrafas por hora.<\/li>\n
                                                            • Sistema de rolha: corti\u00e7a reta.<\/li>\n
                                                            • Tipos de recipientes compat\u00edveis: garrafas de vidro de 330 ml a 1 litro.<\/li>\n<\/ul>\n

                                                              Assim, a linha de engarrafamento usada GAI para vinho tranquilo at\u00e9 1000 gph oferece uma solu\u00e7\u00e3o eficiente e vers\u00e1til para a produ\u00e7\u00e3o de vinho tranquilo. Em \u00faltima an\u00e1lise, garante uma gest\u00e3o otimizada do processo de engarrafamento, mantendo elevados padr\u00f5es de qualidade e fiabilidade. <\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC542-pt-br.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/744046","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/744046\/revisions"}],"predecessor-version":[{"id":751821,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/744046\/revisions\/751821"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=744046"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=744046"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=744046"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=744046"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=744046"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=744046"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}