{"id":741636,"date":"2025-02-06T12:23:51","date_gmt":"2025-02-06T11:23:51","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linha-de-enchimento-isobarica-usada-para-vinho-espumante-3000-bph\/"},"modified":"2025-02-14T09:51:43","modified_gmt":"2025-02-14T08:51:43","slug":"linha-de-enchimento-isobarica-usada-para-vinho-espumante-3000-bph-lc534","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-enchimento-isobarica-usada-para-vinho-espumante-3000-bph-lc534\/","title":{"rendered":"Linha de enchimento isob\u00e1rica usada para vinho espumante 3000 bph"},"author":33,"featured_media":0,"template":"","format":[1164],"container":[2776],"machine_types":[7468],"manufacturer":[1581,1508,1697,1639,13894,2017,2172,5121,2225,2355,2514],"type_of_product":[2791,2789],"class_list":["post-741636","machines","type-machines","status-publish","hentry","container-vidro","format-1-5-l-pt-br","machine_types-linhas-completas","manufacturer-arol-pt-br","manufacturer-ave-pt-br","manufacturer-cames-pt-br","manufacturer-cobert-pt-br","manufacturer-comtec-pt-br","manufacturer-kompass-pt-br","manufacturer-nortan-pt-br","manufacturer-oma-pt-br","manufacturer-p-e-labellers-pt-br","manufacturer-robino-galandrino-pt-br","manufacturer-tmg-pt-br","type_of_product-espumante","type_of_product-vinho-espumante"],"acf":{"refno":"LC534","year":"","speed":"3000","condition":{"value":"0","label":"Em produ\u00e7\u00e3o"},"machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

How Depalletizers Work<\/h2>\r\n\r\n

The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

    \r\n
  1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
  2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
  3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
  4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
  5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
  6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

    From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

    Depalletizer Components<\/h2>\r\n\r\n

    A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

      \r\n
    • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
    • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
    • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
    • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
    • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
    • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
    • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
    • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

      Pallet Configuration<\/h2>\r\n\r\n

      Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

      Container Format Management<\/h2>\r\n\r\n

      Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
      Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
      Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":2514,"name":"TMG","slug":"tmg-pt-br","term_group":0,"term_taxonomy_id":2514,"taxonomy":"manufacturer","description":"","parent":0,"count":17,"filter":"raw"},"model":"vega 60","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"

      A rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing impurities<\/strong>, dust<\/strong>, and foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are sterile and ready for filling<\/strong>.<\/p>\r\n\r\n

      How Rinsing Machines Work<\/h2>\r\n\r\n

      The automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n

        \r\n
      1. Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n
      2. Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n
      3. Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n
      4. Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n
      5. Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n
      6. Drying<\/strong> \u2014 strong jet of filtered compressed air<\/strong> dries interior instantly<\/li>\r\n
      7. Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n
      8. Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n

        Rinsing Machine Configurations<\/h2>\r\n\r\n

        Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n

        Adjustable Components<\/h3>\r\n\r\n
          \r\n
        • Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n
        • Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n
        • Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n

          Rinsing Circuit Options<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Configuration<\/th>\r\n Description<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Single circuit<\/strong><\/td>\r\n One cleaning medium for interior rinsing<\/td>\r\n <\/tr>\r\n
          Dual circuit<\/strong><\/td>\r\n Two separate cleaning media for enhanced sterilization<\/td>\r\n <\/tr>\r\n
          Fixed nozzle<\/strong><\/td>\r\n Spray from fixed position outside bottle<\/td>\r\n <\/tr>\r\n
          Insertable nozzle<\/strong><\/td>\r\n Nozzle enters bottle for thorough interior coverage<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Bottle Format Compatibility<\/h2>\r\n\r\n

          Rinsing machines accommodate diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n

            \r\n
          • Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n
          • Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n
          • Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n
          • Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n

            All format-specific components (stars<\/strong>, augers<\/strong>, clamps<\/strong>, height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n

            Rinsing Media<\/h2>\r\n\r\n

            Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n

              \r\n
            • Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n
            • Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n
            • Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n
            • Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n

              Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
              Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
              Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
              AVE Technologies<\/strong><\/td>\r\n 60+ years market presence; serves 60 countries internationally<\/td>\r\n <\/tr>\r\n
              WAB<\/strong><\/td>\r\n Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n <\/tr>\r\n
              Bertolaso<\/strong><\/td>\r\n Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

              Used rinsing machines from these manufacturers offer proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":1508,"name":"AVE","slug":"ave-pt-br","term_group":0,"term_taxonomy_id":1508,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"RAI 12","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

              A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

              During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                \r\n
              • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
              • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
              • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
              • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                Types of Filling Machines<\/h2>\r\n\r\n

                Linear Filling Machines<\/h3>\r\n\r\n

                Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                Rotary Filling Machines<\/h3>\r\n\r\n

                Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                Filling Methods<\/h2>\r\n\r\n

                Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                Vacuum (Depression) Filling<\/h3>\r\n\r\n

                In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                Volumetric Filling<\/h3>\r\n\r\n

                Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                  \r\n
                • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                • No degassing required at various production stages<\/li>\r\n
                • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                  Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                  Hot Filling<\/h3>\r\n\r\n

                  Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                  Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                  Aseptic Filling<\/h3>\r\n\r\n

                  Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                  Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                  Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                  Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                  Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                  Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                  Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                  Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Filling Machine Construction<\/h2>\r\n\r\n

                  The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                    \r\n
                  • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                  • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                  • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                  • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                    Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                    Filling Monoblocks<\/h2>\r\n\r\n

                    A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                      \r\n
                    • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                    • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                    • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                      The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                      Purchasing Used Filling Machines<\/h2>\r\n\r\n

                      Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                        Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":1639,"name":"Cobert","slug":"cobert-pt-br","term_group":0,"term_taxonomy_id":1639,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"SUPREMA","year":{"value":"1985","label":"1985"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"

                        A capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a cap elevator<\/strong> and hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n

                        The capping process follows a precise sequence: bottles travel from the conveyor belt to an auger<\/strong> that spaces and inserts them into a rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n

                        Types of Capping Machines<\/h2>\r\n\r\n

                        Linear Capping Machines<\/h3>\r\n\r\n

                        Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n

                          \r\n
                        • Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n
                        • Lower capital investment for small to medium operations<\/em><\/li>\r\n
                        • Simplified format changeover procedures<\/li>\r\n
                        • Ideal for craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n

                          Rotary Capping Machines<\/h3>\r\n\r\n

                          Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n

                          Cap Types and Applications<\/h2>\r\n\r\n

                          Automatic capping machines process a wide range of closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n

                          Screw Caps<\/h3>\r\n\r\n
                            \r\n
                          • Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n
                          • Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n
                          • ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n
                          • Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n

                            Cork Closures<\/h3>\r\n\r\n
                              \r\n
                            • Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n
                            • Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n
                            • Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n

                              Other Closure Types<\/h3>\r\n\r\n
                                \r\n
                              • Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n
                              • Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n
                              • Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n
                              • T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n

                                Product-Specific Capping Solutions<\/h2>\r\n\r\n

                                Closure selection depends on the bottled product<\/strong> and container type<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                Product<\/th>\r\n Common Closures<\/th>\r\n Container<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                Still wine<\/strong><\/td>\r\n Straight cork, ROPP, screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                Sparkling wine \/ Champagne<\/strong><\/td>\r\n Mushroom cork with wire cage<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                Spirits<\/strong><\/td>\r\n ROPP, T-cap, mushroom cork<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                Water \/ Soft drinks<\/strong><\/td>\r\n Plastic screw cap, sports cap<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n
                                Beer<\/strong><\/td>\r\n Crown cap, twist-off<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                Oil<\/strong><\/td>\r\n Aluminum screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                Children's beverages<\/strong><\/td>\r\n Sports cap, screw cap (25-33cl formats)<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                Capping Machine Configuration<\/h2>\r\n\r\n

                                Proper capping requires matching machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n

                                  \r\n
                                • Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n
                                • Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n
                                • Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n
                                • Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n

                                  For sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n

                                  Leading Capping Machine Manufacturers<\/h2>\r\n\r\n

                                  The market features established brands known for reliability and performance:<\/p>\r\n\r\n

                                    \r\n
                                  • Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n
                                  • Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n
                                  • Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                    Used capping machines from these manufacturers offer proven technology<\/strong> with available spare parts and service support. ROPP capping machines<\/strong> and mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":1581,"name":"Arol","slug":"arol-pt-br","term_group":0,"term_taxonomy_id":1581,"taxonomy":"manufacturer","description":"","parent":0,"count":56,"filter":"raw"},"model":"","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"

                                    A capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a cap elevator<\/strong> and hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n

                                    The capping process follows a precise sequence: bottles travel from the conveyor belt to an auger<\/strong> that spaces and inserts them into a rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n

                                    Types of Capping Machines<\/h2>\r\n\r\n

                                    Linear Capping Machines<\/h3>\r\n\r\n

                                    Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n

                                      \r\n
                                    • Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n
                                    • Lower capital investment for small to medium operations<\/em><\/li>\r\n
                                    • Simplified format changeover procedures<\/li>\r\n
                                    • Ideal for craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n

                                      Rotary Capping Machines<\/h3>\r\n\r\n

                                      Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n

                                      Cap Types and Applications<\/h2>\r\n\r\n

                                      Automatic capping machines process a wide range of closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n

                                      Screw Caps<\/h3>\r\n\r\n
                                        \r\n
                                      • Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n
                                      • Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n
                                      • ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n
                                      • Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n

                                        Cork Closures<\/h3>\r\n\r\n
                                          \r\n
                                        • Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n
                                        • Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n
                                        • Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n

                                          Other Closure Types<\/h3>\r\n\r\n
                                            \r\n
                                          • Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n
                                          • Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n
                                          • Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n
                                          • T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n

                                            Product-Specific Capping Solutions<\/h2>\r\n\r\n

                                            Closure selection depends on the bottled product<\/strong> and container type<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Product<\/th>\r\n Common Closures<\/th>\r\n Container<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Still wine<\/strong><\/td>\r\n Straight cork, ROPP, screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                            Sparkling wine \/ Champagne<\/strong><\/td>\r\n Mushroom cork with wire cage<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                            Spirits<\/strong><\/td>\r\n ROPP, T-cap, mushroom cork<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                            Water \/ Soft drinks<\/strong><\/td>\r\n Plastic screw cap, sports cap<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n
                                            Beer<\/strong><\/td>\r\n Crown cap, twist-off<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                            Oil<\/strong><\/td>\r\n Aluminum screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                            Children's beverages<\/strong><\/td>\r\n Sports cap, screw cap (25-33cl formats)<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Capping Machine Configuration<\/h2>\r\n\r\n

                                            Proper capping requires matching machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n

                                              \r\n
                                            • Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n
                                            • Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n
                                            • Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n
                                            • Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n

                                              For sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n

                                              Leading Capping Machine Manufacturers<\/h2>\r\n\r\n

                                              The market features established brands known for reliability and performance:<\/p>\r\n\r\n

                                                \r\n
                                              • Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n
                                              • Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n
                                              • Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                                Used capping machines from these manufacturers offer proven technology<\/strong> with available spare parts and service support. ROPP capping machines<\/strong> and mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":2017,"name":"Kompass","slug":"kompass-pt-br","term_group":0,"term_taxonomy_id":2017,"taxonomy":"manufacturer","description":"","parent":0,"count":9,"filter":"raw"},"model":"STAR ONE AV","year":{"value":"2007","label":"2007"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":217,"name":"Wirehooder","slug":"wirehooder","term_group":0,"term_taxonomy_id":217,"taxonomy":"machine_types","description":"

                                                A wirehooder<\/strong> is an automatic machine that distributes and ties wire cages (muselets)<\/strong> onto sparkling wine bottles, securing the mushroom cork against internal pressure. Production capacity ranges from a few thousand bottles per hour for small wineries to over 50,000 bottles\/hour<\/strong> for industrial operations.<\/p>\r\n\r\n

                                                Wire-hooding machines are fully automatic<\/strong>, designed for picking and distributing metal wire cages of various sizes and configurations. Despite sophisticated high-speed mechanisms, operation remains straightforward for technical operators.<\/p>\r\n\r\n

                                                How Wirehooders Work<\/h2>\r\n\r\n

                                                The wirehooding process<\/strong> follows a controlled sequence:<\/p>\r\n\r\n

                                                  \r\n
                                                1. Bottle infeed<\/strong> \u2014 auger controls arriving bottles from conveyor belt<\/li>\r\n
                                                2. Phasing<\/strong> \u2014 synchronizes bottle position with rotary carousel revolution<\/li>\r\n
                                                3. Cage application<\/strong> \u2014 multi-head carousel positions wire cage over cork<\/li>\r\n
                                                4. Tying<\/strong> \u2014 electronic controls secure cage to bottle<\/li>\r\n
                                                5. Discharge<\/strong> \u2014 finished bottles exit to downstream equipment<\/li>\r\n<\/ol>\r\n\r\n

                                                  Control Systems<\/h2>\r\n\r\n

                                                  Wirehooder operation is managed by integrated PLC control<\/strong> with inverters located in the electrical panel:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Photocells at inlet<\/strong> \u2014 detect bottle presence for smooth flow control<\/li>\r\n
                                                  • Photocells at outlet<\/strong> \u2014 monitor discharge (overflow detection)<\/li>\r\n
                                                  • Electronic presence checking<\/strong> \u2014 verifies bottle at each station<\/li>\r\n
                                                  • Synchronized operation<\/strong> \u2014 coordinates all machine functions<\/li>\r\n<\/ul>\r\n\r\n

                                                    Wirehooder Configurations<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                    Type<\/th>\r\n Speed Range<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                    Linear<\/strong><\/td>\r\n Lower speeds<\/td>\r\n Small to medium wineries; limited floor space<\/td>\r\n <\/tr>\r\n
                                                    Rotary<\/strong><\/td>\r\n Up to 50,000+ BPH<\/td>\r\n Industrial sparkling wine production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                    Configuration selection depends on:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Container type<\/strong> \u2014 bottle shape and dimensions<\/li>\r\n
                                                    • Speed requirements<\/strong> \u2014 production volume targets<\/li>\r\n
                                                    • Bottle size<\/strong> \u2014 affects equipment pitch settings<\/li>\r\n<\/ul>\r\n\r\n

                                                      Wire Cage Specifications<\/h2>\r\n\r\n

                                                      Wirehooders accommodate metal wire cages<\/strong> with varying:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Sizes<\/strong> \u2014 matched to bottle neck and cork dimensions<\/li>\r\n
                                                      • Consistencies<\/strong> \u2014 wire gauge and material specifications<\/li>\r\n
                                                      • Configurations<\/strong> \u2014 standard or custom designs<\/li>\r\n<\/ul>\r\n\r\n

                                                        Construction<\/h2>\r\n\r\n

                                                        Like most winemaking machinery, wirehooders feature:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Full stainless steel construction<\/strong><\/li>\r\n
                                                        • CE-compliant safety protections<\/strong><\/li>\r\n
                                                        • Accident prevention guards<\/strong> according to regulations<\/li>\r\n<\/ul>\r\n\r\n

                                                          System Complexity<\/h2>\r\n\r\n

                                                          Wire cage application systems vary in complexity based on production speed:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Simple systems<\/strong> \u2014 lower speeds, basic cage application<\/li>\r\n
                                                          • Complex systems<\/strong> \u2014 high-speed industrial production with multi-head carousels and advanced synchronization<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":2355,"name":"Robino & Galandrino","slug":"robino-galandrino-pt-br","term_group":0,"term_taxonomy_id":2355,"taxonomy":"manufacturer","description":"","parent":0,"count":53,"filter":"raw"},"model":"REKORD 10\/2","year":{"value":"1994","label":"1994"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                            This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                            Equipment Types Available<\/h2>\r\n\r\n

                                                            The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                            Container Handling<\/h3>\r\n\r\n
                                                              \r\n
                                                            • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                            • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                            • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                              Packaging Equipment<\/h3>\r\n\r\n
                                                                \r\n
                                                              • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                              • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                              • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                Process Systems<\/h3>\r\n\r\n
                                                                  \r\n
                                                                • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Utilities and Support<\/h3>\r\n\r\n
                                                                    \r\n
                                                                  • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                  • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                  • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                    Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                    Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                    Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                    Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                    Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                    Equipment Availability<\/h2>\r\n\r\n

                                                                    Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                    • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                    • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                    • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Spare Parts Consideration<\/h2>\r\n\r\n

                                                                      For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                      Key spare parts categories:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                      • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                      • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                      • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13894,"name":"COMTEC","slug":"comtec-pt-br","term_group":0,"term_taxonomy_id":13894,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"TUNNEL RISCALDATORE 4MQ","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":"T\u00fanel de aquecimento "},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                                        This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                                        Equipment Types Available<\/h2>\r\n\r\n

                                                                        The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                                        Container Handling<\/h3>\r\n\r\n
                                                                          \r\n
                                                                        • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                                        • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                                        • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Packaging Equipment<\/h3>\r\n\r\n
                                                                            \r\n
                                                                          • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                                          • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                                          • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Process Systems<\/h3>\r\n\r\n
                                                                              \r\n
                                                                            • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                            • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                            • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Utilities and Support<\/h3>\r\n\r\n
                                                                                \r\n
                                                                              • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                              • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                              • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                                Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                                Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                                Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                Equipment Availability<\/h2>\r\n\r\n

                                                                                Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                                • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                                • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                                • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Spare Parts Consideration<\/h2>\r\n\r\n

                                                                                  For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                                  Key spare parts categories:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                                  • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                                  • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                                  • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1697,"name":"Cames","slug":"cames-pt-br","term_group":0,"term_taxonomy_id":1697,"taxonomy":"manufacturer","description":"","parent":0,"count":14,"filter":"raw"},"model":"TNN 1","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"T\u00fanel de aquecimento "},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                                                                    A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                                                                    The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                                                                    How Capsuling Machines Work<\/h2>\r\n\r\n

                                                                                    The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                                                                    2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                                                                    3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                                                                    4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                                                                      The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                                                                      Capsuling Machine Applications<\/h2>\r\n\r\n

                                                                                      Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                                                                      • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                                                                      • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                                                                      • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                                                                      • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                        Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                                                                        Types of Capsuling Heads<\/h2>\r\n\r\n

                                                                                        Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                                                                        Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                        Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                        Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                                                                        Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                                                                        Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                        Machine Configuration Options<\/h2>\r\n\r\n

                                                                                        Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                                                                        • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                                                                        • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                                                                        • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                                                                        • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                                                                          Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                                                                          Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                                                                          The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                                                                          • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                                                                          • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                                                                            Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":2172,"name":"Nortan","slug":"nortan-pt-br","term_group":0,"term_taxonomy_id":2172,"taxonomy":"manufacturer","description":"","parent":0,"count":34,"filter":"raw"},"model":"UNICAP 35TS","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                                                                            A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                                                                            Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                                                                            Types of Labeling Machines<\/h2>\r\n\r\n

                                                                                            Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                                                                            Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                            Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                            Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                                                                            Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                            Labeling Technologies<\/h2>\r\n\r\n

                                                                                            Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                                                                            Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                                                                            Operating principle:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                                                                            • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                                                                            • Labels release at the precise point of bottle passage<\/li>\r\n
                                                                                            • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Advantages:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Medium-high speed<\/strong> production capability<\/li>\r\n
                                                                                              • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                                                                              • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                                                                              • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                                                                                Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                                                                                Operating principle:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                                                                                • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                                                                                • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                                                                                • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  Advantages:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                                                                                  • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                                                                                  • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                                                                                  • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                                                                                  • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                                                                                  • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                    Considerations:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                                                                                    • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                                                                                    • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                      Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                                                                      Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                                                                      Operating principle:<\/p>\r\n\r\n

                                                                                                        \r\n
                                                                                                      • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                                                                      • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                                                                      • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                                                                      • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                                                                      • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                        Specifications:<\/p>\r\n\r\n

                                                                                                          \r\n
                                                                                                        • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                                                                        • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                                                                        • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                          Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                                                                          Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                                                                          Characteristics:<\/p>\r\n\r\n

                                                                                                            \r\n
                                                                                                          • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                                                                          • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                                                                          • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                            Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                                                                            Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                                                                            Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                            Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                            Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                                                                            Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                            Sleeve label advantages:<\/p>\r\n\r\n

                                                                                                              \r\n
                                                                                                            • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                                                                            • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                                                                            • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                                                                            • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                                                                            • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                                                                            • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                                                                            • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                              Labeling Process Steps<\/h2>\r\n\r\n

                                                                                                              Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                                                                                \r\n
                                                                                                              1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                                                                              2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                                                                              3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                                                                              4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                                                                              5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                                                                              6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                Label Application Positions<\/h2>\r\n\r\n

                                                                                                                Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                                                                                  \r\n
                                                                                                                • Front label<\/strong><\/li>\r\n
                                                                                                                • Back label<\/strong><\/li>\r\n
                                                                                                                • Side labels<\/strong><\/li>\r\n
                                                                                                                • Neck label<\/strong><\/li>\r\n
                                                                                                                • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                                                                                • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                  Labeling Machine Benefits<\/h2>\r\n\r\n
                                                                                                                    \r\n
                                                                                                                  • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                                                                                  • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                                                                                  • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                                                                                  • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                                                                                  • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                    Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                                                                                    Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                                      \r\n
                                                                                                                    • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                                                                                    • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2225,"name":"P.E. Labellers","slug":"p-e-labellers-pt-br","term_group":0,"term_taxonomy_id":2225,"taxonomy":"manufacturer","description":"","parent":0,"count":43,"filter":"raw"},"model":"UNIVERSAL\/MASTER\/S","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":193,"name":"Casepacking Monoblock","slug":"used-casepacking-monoblock","term_group":0,"term_taxonomy_id":193,"taxonomy":"machine_types","description":"","parent":0,"count":13,"filter":"raw"},"manufacturer":{"term_id":2514,"name":"TMG","slug":"tmg-pt-br","term_group":0,"term_taxonomy_id":2514,"taxonomy":"manufacturer","description":"","parent":0,"count":17,"filter":"raw"},"model":"COMBI 15 N-DA","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                                                                                                      A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                                                                                                      Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                                                                                                      Types of Palletizers<\/h2>\r\n\r\n

                                                                                                                      Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                                                                                                      Robotic Palletizers<\/h3>\r\n\r\n

                                                                                                                      Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                                                                                                      Advantages:<\/p>\r\n\r\n

                                                                                                                        \r\n
                                                                                                                      • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                                                                                                      • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                                                                                                      • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                                                                                                      • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                                                                                                      • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                                                                                                      • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                        Considerations:<\/p>\r\n\r\n

                                                                                                                          \r\n
                                                                                                                        • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                                                                                                        • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                          Low-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                          Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                                                                                          Advantages:<\/p>\r\n\r\n

                                                                                                                            \r\n
                                                                                                                          • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                                                                                          • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                                                                                          • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                                                                                          • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                                                                                          • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                            High-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                            High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                                                                                            Advantages:<\/p>\r\n\r\n

                                                                                                                              \r\n
                                                                                                                            • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                                                                                            • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                            • Creates very compact pallets<\/strong><\/li>\r\n
                                                                                                                            • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                              Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                              Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                              Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                                                                                              Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                                                                                              High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                              Mixed Case Palletizing<\/h2>\r\n\r\n

                                                                                                                              Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                                                                                              Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                                                                                              Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                                                                                              Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                                                                                                \r\n
                                                                                                                              • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                                                                                              • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                                                                                              • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                                                                                              • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                                                                                                The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                                                                                                ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                                                                                                ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                                                                                                Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":5121,"name":"OMA","slug":"oma-pt-br","term_group":0,"term_taxonomy_id":5121,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isob\u00e1rico"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/kchzclztmaxhs54rlpbjc\/AGLrWhSx5mQZScNLMxJvSSg?rlkey=926tukfuxssn7tm6uif8b2nll&st=j54uzz8a&dl=0","description":"

                                                                                                                                Linha de enchimento isob\u00e1rica usada para vinho espumante 3000 bph<\/strong><\/h2>\n

                                                                                                                                A linha de envase isob\u00e1rico para espumante e frisante produz 3000 garrafas por hora e lida com garrafas de 1,5 litro junto com uma ampla gama de formatos. A linha funciona sem problemas e voc\u00ea pode inspecion\u00e1-la antes de seu descomissionamento no final de abril. Todas as m\u00e1quinas da linha incluem recursos de seguran\u00e7a e alguns manuais t\u00e9cnicos permanecem dispon\u00edveis. Os formatos de garrafa incluem Collio, Atmosfera, Astro, Lia, Cuvee, Spumante Italia, Flute, Campana, Extral, Tappo Raso, Emiliana, Bordolese, Borgognotta, Bordolese Nobile e Borgognotta Alta. Al\u00e9m disso, o vendedor fornecer\u00e1 pe\u00e7as de mudan\u00e7a de formato junto com a linha. Al\u00e9m disso, os transportadores garantem um movimento cont\u00ednuo e cont\u00ednuo entre as m\u00e1quinas, otimizando o processo de produ\u00e7\u00e3o. <\/p>\n

                                                                                                                                Descri\u00e7\u00e3o das m\u00e1quinas principais<\/h3>\n

                                                                                                                                Despaletizador TMG VEGA 60 (2008)<\/h4>\n

                                                                                                                                Nesta linha de envase usada para espumante, o despaletizador remove automaticamente as garrafas dos paletes usando seu PLC integrado e barreiras de prote\u00e7\u00e3o eletr\u00f4nica. Al\u00e9m disso, seu sistema inclui um magazine de almofadas de camada e um mecanismo autom\u00e1tico para remo\u00e7\u00e3o de almofadas e tampas dentro do mesmo ciclo, garantindo efici\u00eancia. <\/p>\n

                                                                                                                                M\u00e1quina de enxaguar AVE RAI 12 (1999)<\/h4>\n

                                                                                                                                A m\u00e1quina de enx\u00e1gue limpa o interior das garrafas usando seu sistema PLC. Ele remove efetivamente part\u00edculas e potenciais contaminantes. Como resultado, as garrafas s\u00e3o devidamente preparadas para o envase, o que contribui para uma maior qualidade do produto. <\/p>\n

                                                                                                                                Dispensador de oz\u00f4nio<\/h4>\n

                                                                                                                                O dispensador de oz\u00f4nio higieniza as garrafas antes de encher, produzindo g\u00e1s oz\u00f4nio, um forte agente oxidante. O g\u00e1s n\u00e3o apenas elimina bact\u00e9rias, leveduras e microorganismos, mas tamb\u00e9m n\u00e3o deixa res\u00edduos qu\u00edmicos, garantindo assim altos padr\u00f5es de higiene. <\/p>\n

                                                                                                                                M\u00e1quina de enchimento isob\u00e1rica Cobert SUPREMA (1985)<\/h4>\n

                                                                                                                                A m\u00e1quina de envase isob\u00e1rica enche garrafas usando 24 v\u00e1lvulas de envase enquanto controla a press\u00e3o interna. Consequentemente, processa vinhos tranquilos e espumantes, preservando sua estabilidade e qualidade. <\/p>\n

                                                                                                                                M\u00e1quina de tampar AROL (1997)<\/h4>\n

                                                                                                                                A m\u00e1quina de tampar de cabe\u00e7a \u00fanica aplica rolhas niveladas e de cogumelos. Como resultado, garante uma veda\u00e7\u00e3o herm\u00e9tica, que preserva os sabores e propriedades do vinho ao longo do tempo. <\/p>\n

                                                                                                                                M\u00e1quina de tampar KOMPASS (2007)<\/h4>\n

                                                                                                                                A m\u00e1quina de tampar aplica tampas de rosca (BVS, Stelvin) \u00e0s garrafas com precis\u00e3o. Al\u00e9m disso, seu design acomoda v\u00e1rios formatos e garante vedantes seguros para diferentes tipos de vinhos. <\/p>\n

                                                                                                                                Wirehooder ROBINO & GALANDRINO REKORD 10\/2 (1994)<\/h4>\n

                                                                                                                                O wirehooder aplica automaticamente gaiolas de arame usando suas 10 placas e magazine de longa dura\u00e7\u00e3o. Como a m\u00e1quina carrega gaiolas no n\u00edvel do solo, ela permite opera\u00e7\u00f5es ininterruptas sem atrasos. <\/p>\n

                                                                                                                                T\u00fanel de aquecimento de garrafas COMTEC (2017)<\/h4>\n

                                                                                                                                O t\u00fanel de aquecimento estabiliza a temperatura das garrafas ap\u00f3s o enchimento, pulverizando-as com \u00e1gua morna. Consequentemente, ajuda a reduzir o choque t\u00e9rmico e evita poss\u00edveis danos \u00e0s garrafas. <\/p>\n

                                                                                                                                T\u00fanel de Secagem CAMES TNN1 (2001)<\/h4>\n

                                                                                                                                O t\u00fanel de secagem sopra ar de alta efici\u00eancia sobre as garrafas, secando-as completamente antes de passarem para a pr\u00f3xima etapa de produ\u00e7\u00e3o. Assim, esta etapa garante que as garrafas estejam prontas para rotulagem e embalagem. <\/p>\n

                                                                                                                                Distribui\u00e7\u00e3o e aplica\u00e7\u00e3o de c\u00e1psulas<\/h4>\n
                                                                                                                                  \n
                                                                                                                                • Distribuidor de c\u00e1psulas NORTAN (1997)
                                                                                                                                  \nO distribuidor alimenta c\u00e1psulas continuamente para a m\u00e1quina de capsulagem, minimizando assim o tempo de inatividade e garantindo um ritmo de produ\u00e7\u00e3o constante.<\/li>\n
                                                                                                                                • M\u00e1quina de capsulagem NORTAN UNICAP 35TS (1997)
                                                                                                                                  \nA m\u00e1quina de capsulagem aplica e encolhe as c\u00e1psulas de PVC usando sua cabe\u00e7a t\u00e9rmica. Al\u00e9m disso, funciona de forma eficiente em v\u00e1rios formatos de garrafas, garantindo resultados precisos e uniformes. <\/li>\n<\/ul>\n

                                                                                                                                  M\u00e1quina de etiquetagem P.E. UNIVERSAL\/MASTER\/S (2000)<\/h4>\n

                                                                                                                                  A etiquetadora aplica etiquetas adesivas com precis\u00e3o usando suas 4 esta\u00e7\u00f5es operacionais gerenciadas por um sistema PLC. Al\u00e9m disso, ele lida com diferentes formatos de garrafa sem problemas, garantindo um posicionamento consistente do r\u00f3tulo. <\/p>\n

                                                                                                                                  Embalagem Monobloco TMG COMBI 15 N-DA (2008)<\/h4>\n

                                                                                                                                  Nesta linha de envase usado para espumante, o monobloco executa v\u00e1rias tarefas, incluindo:<\/p>\n

                                                                                                                                    \n
                                                                                                                                  1. Formando caixas automaticamente<\/li>\n
                                                                                                                                  2. Caixas de alimenta\u00e7\u00e3o do carregador de longa dura\u00e7\u00e3o<\/li>\n
                                                                                                                                  3. Embalagem de garrafas em caixas de papel\u00e3o<\/li>\n
                                                                                                                                  4. Inserindo parti\u00e7\u00f5es automaticamente<\/li>\n
                                                                                                                                  5. Selagem de caixas na parte superior e inferior com fita adesiva<\/li>\n<\/ol>\n

                                                                                                                                    Como resultado, o sistema lida com caixas contendo 6 ou 12 garrafas de forma eficiente. Al\u00e9m disso, garante uma embalagem segura para proteger as garrafas durante o transporte. <\/p>\n

                                                                                                                                    Esta\u00e7\u00e3o de controle de peso<\/h4>\n

                                                                                                                                    Nesta linha de envase usada para espumante, a esta\u00e7\u00e3o de controle de peso mede o peso de cada caixa com alta sensibilidade. Se detectar peso insuficiente, ele interrompe automaticamente o processo e notifica o monobloco de embalagem. Consequentemente, isso evita que embalagens defeituosas continuem na linha de produ\u00e7\u00e3o. <\/p>\n

                                                                                                                                    Paletizador Autom\u00e1tico OMA (2005)<\/h4>\n

                                                                                                                                    O paletizador autom\u00e1tico empilha caixas de papel\u00e3o de forma eficiente usando seu sistema de almofada de camada. Al\u00e9m disso, seu design garante opera\u00e7\u00e3o cont\u00ednua com o m\u00ednimo de interven\u00e7\u00e3o humana, reduzindo assim os requisitos de m\u00e3o de obra. <\/p>\n

                                                                                                                                    Esta linha de enchimento isob\u00e1rica usada para vinho espumante 3000 bph fornece uma solu\u00e7\u00e3o completa para o engarrafamento de vinhos espumantes e frisantes. Os transportadores integrados transportam garrafas sem problemas entre as m\u00e1quinas, garantindo uma produ\u00e7\u00e3o eficiente com o m\u00ednimo de atrasos ou gargalos. Portanto, a linha suporta alta produtividade, mantendo a qualidade do produto durante todo o processo. <\/p>\n

                                                                                                                                    Conclus\u00e3o da Linha de Enchimento Isob\u00e1rico Usado para Vinho Espumante 3000 gph<\/strong><\/h3>\n

                                                                                                                                    Esta linha de envase isob\u00e1rico usada para vinho espumante 3000 gph oferece uma solu\u00e7\u00e3o de engarrafamento totalmente integrada e eficiente, ideal para vin\u00edcolas que buscam equipamentos de alto desempenho com o m\u00ednimo de tempo de inatividade. A combina\u00e7\u00e3o de enchimento preciso, nivelamento confi\u00e1vel, rotulagem consistente e embalagem automatizada garante um fluxo de produ\u00e7\u00e3o ideal, preservando a qualidade do produto. Gra\u00e7as ao maquin\u00e1rio avan\u00e7ado, incluindo o despaletizador, dispensador de oz\u00f4nio, m\u00e1quina de enx\u00e1gue e sistema de capsulagem, a linha garante um engarrafamento higi\u00eanico e seguro. Al\u00e9m disso, os transportadores inclu\u00eddos minimizam o manuseio manual, reduzindo gargalos operacionais e maximizando a produtividade. Com sua configura\u00e7\u00e3o abrangente e flexibilidade de formato, esta linha est\u00e1 pronta para suportar a produ\u00e7\u00e3o cont\u00ednua de vinho em larga escala com facilidade. <\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC534-pt-br.pdf","machine_number":"534"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/741636","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/33"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/741636\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=741636"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=741636"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=741636"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=741636"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=741636"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=741636"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}