{"id":729124,"date":"2024-05-09T11:15:08","date_gmt":"2024-05-09T10:15:08","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=729124"},"modified":"2024-07-23T14:35:05","modified_gmt":"2024-07-23T13:35:05","slug":"linha-de-processamento-e-envase-usada-para-produtos-l%c3%a1cteos-at%c3%a9-20-000-ldia-lc433","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-processamento-e-envase-usada-para-produtos-l%c3%a1cteos-at%c3%a9-20-000-ldia-lc433\/","title":{"rendered":"Linha de processamento e envase usada para produtos l\u00e1cteos at\u00e9 20.000 l\/dia"},"author":32,"featured_media":0,"template":"","format":[],"container":[2779,2778],"machine_types":[7468],"manufacturer":[13568,3167],"type_of_product":[2782],"class_list":["post-729124","machines","type-machines","status-publish","hentry","container-bolsa-pt-br","container-pet-pt-br","machine_types-linhas-completas","manufacturer-scremac-pt-br","manufacturer-videojet-pt-br","type_of_product-laticinios"],"acf":{"refno":"LC433","year":"","speed":"","condition":{"value":"2","label":"Em estoque"},"fill_type":{"value":"1","label":"Aseptic"},"isobaric":false,"company":677122,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"6","label":"L\/h"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/38chud40n8led89iocu0j\/AD9FAe4bfE1GOgr5TN3xuVI?rlkey=h6rax5z49hee0isf651m5r5ph&st=fpe4vfzq&dl=0","neck_type":"","crmed":false,"description":"

Linha de processamento e envase de produtos l\u00e1cteos at\u00e9 20.000 L\/dia<\/h2>\n

Essa linha de processamento gerencia com efici\u00eancia volumes entre 15 mil e 20 mil litros de leite por dia. Consequentemente, garante alta efici\u00eancia e a mais alta qualidade dos produtos acabados. A sua capacidade permite assim um elevado retorno di\u00e1rio de produ\u00e7\u00e3o, o que \u00e9 crucial para opera\u00e7\u00f5es de grande escala.<\/p>\n

Capacidades de embalagem<\/h3>\n

Al\u00e9m disso, o sistema de embalagem especializado da linha lida habilmente com v\u00e1rios tipos de produtos l\u00e1cteos. Por exemplo, os trabalhadores embalam leite em sacos de PVC de 1 litro a uma taxa de 2.400 pe\u00e7as por hora. Al\u00e9m disso, embalam iogurte e kefir em recipientes de 410 gramas e 180 gramas com capacidade de 3.000 pe\u00e7as por hora, bem como em garrafas PET de 0,5 litro e 1,0 litro a uma taxa de 1.000 pe\u00e7as por hora. Al\u00e9m disso, os trabalhadores embalam creme de leite em recipientes e tigelas de 1.000 gramas, cada um com capacidade para 3.000 pe\u00e7as por hora. Da mesma forma, eles embalam queijo em recipientes de 5,0 kg e 10,0 kg para queijo fresco, e em folhas a v\u00e1cuo de 500 e 1.000 gramas para queijo fatiado.<\/p>\n

Especifica\u00e7\u00f5es do equipamento<\/h3>\n

Fabricantes na It\u00e1lia, Eslov\u00eania e S\u00e9rvia constru\u00edram os equipamentos entre 1999 e 2016, demonstrando a qualidade e durabilidade das m\u00e1quinas. Especificamente, a unidade de recep\u00e7\u00e3o de leite possui contadores digitais e sistemas de remo\u00e7\u00e3o de espuma atualizados em 2014. Inclui tanques horizontais e verticais com capacidade de at\u00e9 3.200 litros, ideais para armazenamento e resfriamento.<\/p>\n

Unidades de fermenta\u00e7\u00e3o e linhas de enchimento<\/h3>\n

Duplicadores isolados com paredes duplas e misturadores planet\u00e1rios suportam as funcionalidades de fermenta\u00e7\u00e3o da linha, essenciais para manter a uniformidade do produto durante a fermenta\u00e7\u00e3o. Da mesma forma, as linhas de envase automatizadas distribuem creme de leite, iogurte e leite em v\u00e1rios formatos de embalagem de forma eficiente, maximizando assim a produtividade e reduzindo o tempo de inatividade.<\/p>\n

Complementos e Manuten\u00e7\u00e3o de Equipamentos<\/h3>\n

Al\u00e9m disso, a linha inclui acess\u00f3rios como triliquidificador para leite em p\u00f3, embaladoras a v\u00e1cuo para queijos e sistemas de refrigera\u00e7\u00e3o para armaz\u00e9ns. Esses componentes s\u00e3o cruciais para ampliar a preserva\u00e7\u00e3o e garantir a seguran\u00e7a alimentar. A equipe atendeu e manteve regularmente o equipamento at\u00e9 o t\u00e9rmino da produ\u00e7\u00e3o em 2020, demonstrando assim um compromisso consistente com a manuten\u00e7\u00e3o e efici\u00eancia operacional.<\/p>\n

Concluindo, esses detalhes destacam a capacidade da linha de produzir grandes volumes e sua configura\u00e7\u00e3o para garantir versatilidade e confiabilidade ao longo do tempo, essenciais para quem opera no setor de latic\u00ednios em grande escala.<\/p>\n

Lista de componentes da linha:<\/h3>\n

Unidade receptora de leite<\/p>\n

Contador digital com removedor de espuma (2014)<\/p>\n

Tanque horizontal (lactofreeze) capacidade 3.200 l resfriamento em freon – 3 unid.<\/p>\n

Capacidade do tanque vertical 3.000 l – 2 unid.<\/p>\n

Unidade para pasteuriza\u00e7\u00e3o<\/p>\n

Pasteurizador (fluxo) com retentores capacidade 2.000 l<\/p>\n

Separador (autolimpante), capacidade 2.000 l<\/p>\n

Capacidade do homogeneizador 2.000 l<\/p>\n

(Fabricante Scremac It\u00e1lia 2000 anos)<\/p>\n

Unidade para fermenta\u00e7\u00e3o<\/p>\n

Duplicador volume 2.000 l – parede dupla isolada com misturador planet\u00e1rio 2010<\/p>\n

Duplicador volume 1.000 l – parede dupla isolada com misturador planet\u00e1rio 2010.<\/p>\n

Linhas de preenchimento<\/p>\n

Enchedor autom\u00e1tico de duas fileiras para colocar creme de leite em tigelas<\/p>\n

Enchedora autom\u00e1tica para recheio de creme de leite e iogurte em embalagens de 410 gr, 2014<\/p>\n

Envasadora autom\u00e1tica para recheio de iogurte e creme de leite em embalagens de 180 gr 2008<\/p>\n

Filler – capper \u2013 jato de tinta com t\u00fanel autom\u00e1tico. Garrafas de 1,0 le 0,5 l, 2016<\/p>\n

Enchimento para leite e iogurte em sacos de PVC de 1,0 l.<\/p>\n

Videojet – marcador autom\u00e1tico de data – 2 pe\u00e7as<\/p>\n

Outro equipamento<\/p>\n

Cuba de queijo isolada com HARF, volume 1.600 l. 2008<\/p>\n

Triblender 500 L para reconstru\u00e7\u00e3o de leite em p\u00f3, 2015<\/p>\n

M\u00e1quina de embalagem a v\u00e1cuo para queijo com compressor novo<\/p>\n

Unidade para \u00e1gua fria, volume 10.000 l, refrigera\u00e7\u00e3o com freon, 2000<\/p>\n

CIP para lavagem, autom\u00e1tico, capacidade 3×300 l, 2000<\/p>\n

Sopradora semiautom\u00e1tica para 1,0 le 0,5 l com compressor Boge, 2010<\/p>\n

Sistema completo de refrigera\u00e7\u00e3o para resfriamento de armaz\u00e9m de produtos acabados, que<\/p>\n

est\u00e1 programado para aquecer e resfriar a c\u00e2mara de fermenta\u00e7\u00e3o<\/p>\n

Mini (laborat\u00f3rio de propuls\u00e3o)<\/p>\n

Caldeira a combust\u00edvel s\u00f3lido (madeira) 250 kW<\/p>\n

Monobomba<\/p>\n

Todos os equipamentos est\u00e3o conectados com conex\u00f5es de tubula\u00e7\u00e3o e bombas para trabalho<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC433-pt-br.pdf","machine_number":"433","machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"Unidade receptora de leite"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

              A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

              The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

              Types of Pasteurizers<\/h2>\r\n\r\n

              Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

              Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

              Typical configuration includes:<\/p>\r\n\r\n

                \r\n
              • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
              • Complete valve and piping systems<\/strong><\/li>\r\n
              • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
              • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                Tunnel Pasteurizers<\/h3>\r\n\r\n

                Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                Construction and Materials<\/h2>\r\n\r\n

                Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                  \r\n
                • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                  Process Connections<\/h2>\r\n\r\n

                  Flash pasteurizers include connections for:<\/p>\r\n\r\n

                    \r\n
                  • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                  • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                  • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                  • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                    Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                    Control and Safety Systems<\/h2>\r\n\r\n

                    Pasteurizer control systems include:<\/p>\r\n\r\n

                      \r\n
                    • PLC control<\/strong> for automatic operation<\/li>\r\n
                    • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                    • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                    • Visual alarms<\/strong> for fault indication<\/li>\r\n
                    • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                      Safety Features<\/h3>\r\n\r\n
                        \r\n
                      • General safety switch<\/strong><\/li>\r\n
                      • Thermal protection<\/strong><\/li>\r\n
                      • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                      • IP 55 protection<\/strong> rating<\/li>\r\n
                      • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                        Automatic Washing System<\/h2>\r\n\r\n

                        Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                          \r\n
                        • Steam valve<\/strong> for sterilization<\/li>\r\n
                        • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                        • Hot water circulation<\/strong><\/li>\r\n
                        • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                          Installation Requirements<\/h2>\r\n\r\n

                          Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                            \r\n
                          • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                          • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                          • Steam<\/strong> \u2014 heating source<\/li>\r\n
                          • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                            Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                            This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                            Equipment Types Available<\/h2>\r\n\r\n

                            The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                            Container Handling<\/h3>\r\n\r\n
                              \r\n
                            • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                            • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                            • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                              Packaging Equipment<\/h3>\r\n\r\n
                                \r\n
                              • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                              • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                              • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                Process Systems<\/h3>\r\n\r\n
                                  \r\n
                                • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                  Utilities and Support<\/h3>\r\n\r\n
                                    \r\n
                                  • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                  • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                  • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                    Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                    Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                    Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                    Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                    Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                    Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                    Equipment Availability<\/h2>\r\n\r\n

                                    Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                      \r\n
                                    • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                    • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                    • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                    • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                      Spare Parts Consideration<\/h2>\r\n\r\n

                                      For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                      Key spare parts categories:<\/p>\r\n\r\n

                                        \r\n
                                      • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                      • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                      • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                      • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"Volume do duplicador de 1000l e 2000l","machine_type_as_text":"Unidade para fermenta\u00e7\u00e3o"},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                                        A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                                        During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                          \r\n
                                        • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                                        • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                                        • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                                        • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                                          The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                                          Types of Filling Machines<\/h2>\r\n\r\n

                                          Linear Filling Machines<\/h3>\r\n\r\n

                                          Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                                          Rotary Filling Machines<\/h3>\r\n\r\n

                                          Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                                          Filling Methods<\/h2>\r\n\r\n

                                          Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                                          Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                                          Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                                          After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                                          Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                                          Vacuum (Depression) Filling<\/h3>\r\n\r\n

                                          In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                                          Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                                          Volumetric Filling<\/h3>\r\n\r\n

                                          Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                                          Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                                          Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                                          Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                                            \r\n
                                          • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                                          • No degassing required at various production stages<\/li>\r\n
                                          • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                                          • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                                            Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                                            Hot Filling<\/h3>\r\n\r\n

                                            Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                                            Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                                            Aseptic Filling<\/h3>\r\n\r\n

                                            Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                                            Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                                            Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                                            Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                                            Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                                            Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                                            Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                                            Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Filling Machine Construction<\/h2>\r\n\r\n

                                            The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                                              \r\n
                                            • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                                            • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                                            • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                                            • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                                              Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                                              Filling Monoblocks<\/h2>\r\n\r\n

                                              A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                                                \r\n
                                              • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                                              • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                                              • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                                                The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                                                Purchasing Used Filling Machines<\/h2>\r\n\r\n

                                                Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                                                  \r\n
                                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                                                • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                                                  Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"5 enchimentos diferentes para os tipos de produtos","machine_type_as_text":""},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3036,"name":"VIDEOJET","slug":"videojet","term_group":0,"term_taxonomy_id":3036,"taxonomy":"manufacturer","description":"","parent":0,"count":29,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/729124","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/729124\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=729124"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=729124"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=729124"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=729124"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=729124"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=729124"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}