{"id":728573,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=728573"},"modified":"2024-07-10T08:53:54","modified_gmt":"2024-07-10T07:53:54","slug":"linha-de-enchimento-usada-khs-para-garrafas-de-vidro-at%c3%a9-24000-bph-lc443","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-enchimento-usada-khs-para-garrafas-de-vidro-at%c3%a9-24000-bph-lc443\/","title":{"rendered":"Linha de enchimento usada KHS para garrafas de vidro at\u00e9 24000 bph"},"author":32,"featured_media":0,"template":"","format":[1134,1103],"container":[2776],"machine_types":[7468],"manufacturer":[13506,13088,13505,3665,2026,3322,11387,3166,13504],"type_of_product":[2781,2785],"class_list":["post-728573","machines","type-machines","status-publish","hentry","container-vidro","format-0-33-l-pt-br","format-0-5-l-pt-br","machine_types-linhas-completas","manufacturer-gema-pt-br","manufacturer-gronemeyer-pt-br","manufacturer-involvo-pt-br","manufacturer-khs-pt-br","manufacturer-krones-pt-br","manufacturer-meypack-pt-br","manufacturer-miho-pt-br","manufacturer-nsm-magnet-technik-pt-br","manufacturer-unimac-pt-br","type_of_product-cerveja","type_of_product-refrigerantes"],"acf":{"refno":"LC443","year":"","speed":"24000","fill_type":{"value":"5","label":"Isob\u00e1rico"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/175aefxp5osss1lq4oxxy\/AMnt6q4XclrFFTW18qIWpgk?rlkey=5t0kftfgrip89kfc2oblfkr5u&st=qsao5lbk&dl=0","description":"

Linha de enchimento usada KHS para garrafas de vidro at\u00e9 24000 bph<\/h2>\n

Introdu\u00e7\u00e3o \u00e0 linha de enchimento de garrafas KHS<\/strong><\/h3>\n

Apresentamos a linha de enchimento de garrafas KHS, uma solu\u00e7\u00e3o avan\u00e7ada que melhora significativamente as opera\u00e7\u00f5es de envase para empresas que desejam expandir-se. Capaz de processar at\u00e9 24.000 garrafas de vidro por hora, esta linha adapta-se tanto a garrafas retorn\u00e1veis quanto n\u00e3o retorn\u00e1veis, tornando-a ideal para fabricantes de cerveja e bebidas gaseificadas. Importante destacar que integra tecnologia de ponta da Siemens e Krones, garantindo precis\u00e3o e confiabilidade em todo o processo de envase.<\/p>\n

Configura\u00e7\u00e3o inicial e manuseio de entrada<\/strong><\/h3>\n

Inicialmente, no in\u00edcio da linha, um rob\u00f4 KHS controlado pela Siemens de 1998 lida eficientemente com a paletiza\u00e7\u00e3o e despaletiza\u00e7\u00e3o das garrafas. Em seguida, um despaletizador UNIMAC de 2000 alimenta as garrafas no sistema em velocidades \u00f3timas.<\/p>\n

Limpeza e prepara\u00e7\u00e3o<\/strong><\/h3>\n

Al\u00e9m disso, as garrafas passam por uma s\u00e9rie de etapas de limpeza que incluem a remo\u00e7\u00e3o de tampas, a descarga e uma lavagem completa. Utilizando equipamentos da KHS e Gronemeyer, controlados por controladores Siemens S5, cada garrafa \u00e9 minuciosamente limpa para manter altos padr\u00f5es de higiene antes do enchimento.<\/p>\n

Enchimento e capsulagem da linha de enchimento usada KHS para garrafas de vidro at\u00e9 24000 bph<\/strong><\/h3>\n

No centro da linha, uma enchedora de garrafas KHS, equipada com um controlador Siemens S7 400, enche as garrafas com not\u00e1vel precis\u00e3o e velocidade. Posteriormente, o equipamento da NSM Magnettechnik capsula cada garrafa, e um inspetor MIHO verifica a integridade do selo e os n\u00edveis de enchimento.<\/p>\n

Rotulagem e inspe\u00e7\u00e3o final<\/strong><\/h4>\n

Em seguida, as garrafas avan\u00e7am para a esta\u00e7\u00e3o de rotulagem onde uma rotuladora Krones aplica os r\u00f3tulos com precis\u00e3o. Esta etapa cr\u00edtica inclui uma dupla inspe\u00e7\u00e3o para garantir que cada garrafa atenda aos padr\u00f5es de qualidade em n\u00edvel de enchimento e aplica\u00e7\u00e3o de r\u00f3tulos.<\/p>\n

Embalagem e solu\u00e7\u00f5es de fim de linha<\/strong><\/h3>\n

Ap\u00f3s passar pela inspe\u00e7\u00e3o, um sistema automatizado carrega as garrafas em caixas e as envia para uma verifica\u00e7\u00e3o final antes da embalagem. Especificamente, a linha conta com uma m\u00e1quina de embalagem de papel\u00e3o INVOLVO e uma m\u00e1quina de embalagem de bandejas e folhas Meypack que embalam de forma segura e eficiente as garrafas para distribui\u00e7\u00e3o. Finalmente, completando o processo, uma m\u00e1quina de embalagem semiautom\u00e1tica Gema de 2015 envolve os paletes para envio.<\/p>\n

Conclus\u00e3o sobre a linha de enchimento usada KHS para garrafas de vidro at\u00e9 24000 bph<\/strong><\/h3>\n

Dotada da tecnologia de automa\u00e7\u00e3o Siemens na maioria de seus componentes, esta linha de enchimento de garrafas KHS destaca-se pela sua efici\u00eancia e confiabilidade nos exigentes ambientes de produ\u00e7\u00e3o de bebidas da atualidade. Al\u00e9m disso, n\u00e3o s\u00f3 maximiza a produtividade, mas tamb\u00e9m garante que cada produto atenda aos mais altos padr\u00f5es de qualidade e seguran\u00e7a, tornando-a um ativo essencial para qualquer produtor de bebidas que deseja expandir suas opera\u00e7\u00f5es.<\/p>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC443-pt-br.pdf","machine_number":"443","condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

Types of Palletizers<\/h2>\r\n\r\n

Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

Robotic Palletizers<\/h3>\r\n\r\n

Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

Advantages:<\/p>\r\n\r\n

    \r\n
  • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
  • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
  • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
  • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
  • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
  • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

    Considerations:<\/p>\r\n\r\n

      \r\n
    • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
    • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

      Low-Level Palletizers<\/h3>\r\n\r\n

      Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

      Advantages:<\/p>\r\n\r\n

        \r\n
      • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
      • Easier maintenance<\/strong> and operation<\/li>\r\n
      • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
      • Creates compact, stable pallets<\/strong><\/li>\r\n
      • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

        High-Level Palletizers<\/h3>\r\n\r\n

        High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

        Advantages:<\/p>\r\n\r\n

          \r\n
        • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
        • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
        • Creates very compact pallets<\/strong><\/li>\r\n
        • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

          Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
          Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
          High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Mixed Case Palletizing<\/h2>\r\n\r\n

          Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

          Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

          Palletizer Technology Evolution<\/h2>\r\n\r\n

          Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

            \r\n
          • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
          • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
          • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
          • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

            Leading Palletizer Manufacturers<\/h2>\r\n\r\n

            The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
            Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
            Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
            ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
            Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
            Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
            AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
            EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
            ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
            Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
            Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

            Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1998","label":"1998"},"notes":"It also works as depalettizer, Robot type","machine_type_as_text":""},{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

            A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

            The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

            How Depalletizers Work<\/h2>\r\n\r\n

            The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

              \r\n
            1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
            2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
            3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
            4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
            5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
            6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

              From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

              Depalletizer Components<\/h2>\r\n\r\n

              A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

                \r\n
              • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
              • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
              • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
              • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
              • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
              • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
              • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
              • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

                Pallet Configuration<\/h2>\r\n\r\n

                Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

                Container Format Management<\/h2>\r\n\r\n

                Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
                Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":13469,"name":"Unimac","slug":"unimac","term_group":0,"term_taxonomy_id":13469,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"PLC: SIEMENS S7 300","machine_type_as_text":""},{"machine_type":{"term_id":7095,"name":"Decapping Machine","slug":"decapping-machine","term_group":0,"term_taxonomy_id":7095,"taxonomy":"machine_types","description":"","parent":0,"count":3,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5 95U","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                Equipment Types Available<\/h2>\r\n\r\n

                The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                Container Handling<\/h3>\r\n\r\n
                  \r\n
                • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                  Packaging Equipment<\/h3>\r\n\r\n
                    \r\n
                  • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                  • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                  • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                    Process Systems<\/h3>\r\n\r\n
                      \r\n
                    • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                    • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                    • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                      Utilities and Support<\/h3>\r\n\r\n
                        \r\n
                      • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                      • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                      • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                        Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                        Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                        Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                        Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                        Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                        Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                        Equipment Availability<\/h2>\r\n\r\n

                        Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                          \r\n
                        • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                        • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                        • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                        • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                          Spare Parts Consideration<\/h2>\r\n\r\n

                          For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                          Key spare parts categories:<\/p>\r\n\r\n

                            \r\n
                          • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                          • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                          • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                          • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5 ","machine_type_as_text":"Descarregador Rink "},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                            This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                            Equipment Types Available<\/h2>\r\n\r\n

                            The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                            Container Handling<\/h3>\r\n\r\n
                              \r\n
                            • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                            • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                            • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                              Packaging Equipment<\/h3>\r\n\r\n
                                \r\n
                              • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                              • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                              • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                Process Systems<\/h3>\r\n\r\n
                                  \r\n
                                • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                  Utilities and Support<\/h3>\r\n\r\n
                                    \r\n
                                  • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                  • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                  • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                    Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                    Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                    Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                    Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                    Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                    Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                    Equipment Availability<\/h2>\r\n\r\n

                                    Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                      \r\n
                                    • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                    • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                    • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                    • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                      Spare Parts Consideration<\/h2>\r\n\r\n

                                      For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                      Key spare parts categories:<\/p>\r\n\r\n

                                        \r\n
                                      • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                      • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                      • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                      • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5 ","machine_type_as_text":"Arruela de Engradado "},{"machine_type":{"term_id":7093,"name":"Bottle Washer","slug":"used-bottle-washer","term_group":0,"term_taxonomy_id":7093,"taxonomy":"machine_types","description":"

                                        A bottle washer<\/strong> is an industrial machine designed for cleaning returnable glass bottles<\/strong> in bottling operations. These machines handle containers from mineral water<\/strong>, wine<\/strong>, spirits<\/strong>, soft drinks<\/strong>, fruit juices<\/strong>, and milk<\/strong> production lines, removing labels, residues, and contaminants while ensuring proper sterilization.<\/p>\r\n\r\n

                                        Modern bottle washers can process both paper labels<\/strong> and wash-off plastic labels<\/strong>. Plastic labels offer significant advantages including lower washing temperatures, reduced chemical usage, and elimination of label pulping in the water, though at a higher label cost.<\/p>\r\n\r\n

                                        Types of Bottle Washing Machines<\/h2>\r\n\r\n

                                        Single-End Bottle Washers<\/h3>\r\n\r\n

                                        Single-end bottle washers<\/strong> (also called single-head<\/em>) feature bottle entry and exit on the same side of the machine. Key characteristics include:<\/p>\r\n\r\n

                                          \r\n
                                        • Production capacity up to 30,000 bottles per hour<\/strong><\/li>\r\n
                                        • Single large alkaline wash bath<\/strong> followed by rinse stages<\/li>\r\n
                                        • Compact footprint for small to medium operations<\/em><\/li>\r\n
                                        • Lower capital investment compared to double-end systems<\/li>\r\n<\/ul>\r\n\r\n

                                          Double-End Bottle Washers<\/h3>\r\n\r\n

                                          Double-end bottle washers<\/strong> (or double-head<\/em>) are structured with bottle entry at one end and exit from the opposite side. These machines offer superior performance:<\/p>\r\n\r\n

                                            \r\n
                                          • Production capacity exceeding 100,000 bottles per hour<\/strong><\/li>\r\n
                                          • Modular construction<\/strong> with 3 to 5 identical washing modules<\/li>\r\n
                                          • Higher washing performance and quality guarantees<\/li>\r\n
                                          • Multiple alkaline baths for thorough cleaning<\/li>\r\n<\/ul>\r\n\r\n

                                            Temperature Management<\/h2>\r\n\r\n

                                            All bottle washers maintain a precise temperature gradient<\/strong> to prevent thermal shock<\/strong> and glass breakage. The process brings containers from ambient temperature (potentially very cold in winter storage conditions) up to approximately 80\u00b0C<\/strong> in the caustic baths, then gradually returns them to room temperature before discharge.<\/p>\r\n\r\n

                                            An alkalinity gradient<\/strong> runs parallel to the temperature curve, designed to recover caustic soda that would otherwise be lost through carryover. Water from the first rinse returns to the pre-wash tank for reuse, providing both heat recovery and chemical efficiency.<\/p>\r\n\r\n

                                            Washing Process Stages<\/h2>\r\n\r\n

                                            Bottle Inlet System<\/h3>\r\n\r\n

                                            The most common feeding system uses harpoon loaders<\/strong> with elliptical movement, automatically transferring bottles from the accumulation area to washing baskets. Features include:<\/p>\r\n\r\n

                                              \r\n
                                            • High-density plastic profiles<\/strong> ensuring quiet operation<\/li>\r\n
                                            • Safety mechanisms preventing bottle and basket breakage<\/li>\r\n
                                            • Special auger feeding systems<\/strong> for shaped bottles (rectangular, square, oval)<\/li>\r\n
                                            • Interchangeable baskets<\/strong> accommodating multiple bottle formats<\/li>\r\n<\/ul>\r\n\r\n

                                              Pre-Wash Section<\/h3>\r\n\r\n

                                              Upon entering the machine, bottles receive alkaline spray<\/strong> or immersion using warm water from the first rinse. This stage accomplishes two objectives:<\/p>\r\n\r\n

                                                \r\n
                                              • Gradual temperature increase<\/strong> of the glass<\/li>\r\n
                                              • Initial label wetting<\/strong> with alkaline solution<\/li>\r\n<\/ul>\r\n\r\n

                                                The pre-wash solution contains hardness control additives<\/strong> preventing salt precipitation.<\/p>\r\n\r\n

                                                Caustic Washing Baths (Pulp)<\/h3>\r\n\r\n

                                                The caustic baths<\/strong> perform the primary cleaning function, eliminating internal impurities, detaching labels, removing glue residues, and sterilizing bottles<\/strong> through hot soda exposure. The washing result depends critically on these pulp<\/em> stages.<\/p>\r\n\r\n

                                                Optimal label removal depends on several factors:<\/p>\r\n\r\n

                                                  \r\n
                                                • Glue type<\/strong> \u2014 modern starch-casein glues dissolve effectively in soda solutions starting from 1% concentration<\/strong><\/li>\r\n
                                                • Soda concentration<\/strong> \u2014 effective range between 1.5% and 3%<\/strong>; above 2% viscosity increases, reducing efficiency<\/li>\r\n
                                                • Temperature<\/strong> \u2014 below 60\u00b0C labels won't release; optimal removal occurs at 80\u00b0C<\/strong><\/li>\r\n
                                                • Label structure<\/strong> \u2014 paper quality, ink composition, and waxy coatings affect detachment<\/li>\r\n<\/ul>\r\n\r\n

                                                  Label Extraction<\/h3>\r\n\r\n

                                                  All bottle washers feature a two-stage label extraction<\/strong> system:<\/p>\r\n\r\n

                                                    \r\n
                                                  1. First stage<\/strong> \u2014 activated after approximately 40% of caustic treatment time, a solution current removes about 30% of labels<\/strong><\/li>\r\n
                                                  2. Second stage<\/strong> \u2014 positioned at the end of caustic treatment, high-pressure sprays<\/strong> from removable nozzles remove the remaining 70% of labels<\/strong><\/li>\r\n<\/ol>\r\n\r\n

                                                    Extracted labels travel to a filtering mat<\/strong> crossing the machine transversely, conveying paper residues outside.<\/p>\r\n\r\n

                                                    Extraction timing is critical:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Too fast extraction<\/strong> \u2014 causes label pulping<\/em>, clogging filters and leaving fragments in bottles<\/li>\r\n
                                                    • Too slow extraction<\/strong> \u2014 results in labels exiting beyond the second module with glue traces remaining on glass<\/li>\r\n<\/ul>\r\n\r\n

                                                      Pre-Rinse Section<\/h3>\r\n\r\n

                                                      Modern bottle washers include a dedicated sector for alkalinity reduction<\/strong> and heat recovery<\/strong>. This section improves rinsing efficiency and controls limestone precipitation<\/strong> from inorganic salts.<\/p>\r\n\r\n

                                                      Treatment depends on the circuit configuration:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Static tank<\/strong> (filled morning, emptied evening) \u2014 treated as a washing bath with soda additive<\/li>\r\n
                                                      • Continuous fresh water replenishment<\/strong> \u2014 treated as a rinse with sequestering agent dosed proportionally<\/li>\r\n<\/ul>\r\n\r\n

                                                        Rinsing Section<\/h3>\r\n\r\n

                                                        The rinsing section<\/strong> typically comprises 3 to 4 stages<\/strong>, eliminating soda residues and ensuring bottles exit in potable condition. The final rinse uses the same water destined for bottling.<\/p>\r\n\r\n

                                                        Critical considerations:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Water hardness<\/strong> \u2014 causes calcium carbonate precipitation; requires sequestering additives<\/strong> if water is not softened<\/li>\r\n
                                                        • Microbial control<\/strong> \u2014 rinse area favors bacterial growth due to warm temperature and neutral pH<\/li>\r\n
                                                        • Biocide treatment<\/strong> \u2014 added to second or penultimate rinse to sanitize bottles and maintain bacteriostatic conditions<\/em><\/li>\r\n<\/ul>\r\n\r\n

                                                          Nozzle System<\/h3>\r\n\r\n

                                                          Self-cleaning nozzles<\/strong> direct spray radially toward each basket row. The self-cleaning effect eliminates manual disassembly through water flow inversion and continuous particle removal. Spray direction ensures complete coverage:<\/p>\r\n\r\n

                                                            \r\n
                                                          1. Internal bottle side<\/li>\r\n
                                                          2. Bottle bottom<\/li>\r\n
                                                          3. Opposite internal side<\/li>\r\n<\/ol>\r\n\r\n

                                                            A synchronization star<\/strong> beside each nozzle row maintains perfect alignment between sprays and bottles, compensating for chain elongation.<\/p>\r\n\r\n

                                                            Bottle Discharge<\/h3>\r\n\r\n

                                                            The unloading system transfers bottles from baskets to discharge cams<\/strong> with elliptical movement, placing them onto the conveyor belt. Chutes and cams use high-density polyethylene<\/strong> for quiet operation and durability.<\/p>\r\n\r\n

                                                            The discharge area requires special attention due to humidity, steam, warm environment, and neutral pH creating favorable conditions for microbial development<\/strong>. Daily cleaning and sanitizing treatments<\/strong> of internal and external surfaces prevent contamination of clean bottles.<\/p>\r\n\r\n

                                                            Optional Systems and Features<\/h2>\r\n\r\n

                                                            Soundproofing<\/h3>\r\n\r\n

                                                            Loading and unloading areas can be equipped with noise reduction devices<\/strong> improving operator safety conditions.<\/p>\r\n\r\n

                                                            Thermal Insulation<\/h3>\r\n\r\n

                                                            Operating temperatures between 60\u00b0C and 80\u00b0C<\/strong> make insulation valuable. Polyurethane panel systems<\/strong> with stainless steel edge support can achieve energy savings approaching 20% of total consumption<\/strong>.<\/p>\r\n\r\n

                                                            Wastewater Filtration<\/h3>\r\n\r\n

                                                            Two systems extend pulp bath life cycle:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Sedimentation tank<\/strong> \u2014 end-of-day solution transfer for medium-low or high-pressure filtration<\/li>\r\n
                                                            • Vibrating screen<\/strong> \u2014 continuous filtration during operation, retaining glass and paper particles<\/li>\r\n<\/ul>\r\n\r\n

                                                              Acid Washing Sector<\/h3>\r\n\r\n

                                                              Some machines include an acid spray section<\/strong> between caustic wash and final rinse, using nitric acid formulations<\/strong> to eliminate inorganic residues and provide steel surface passivation. Periodic antimicrobial control prevents mold formation in acidic pH environments.<\/p>\r\n\r\n

                                                              Chemical Products for Bottle Washing<\/h2>\r\n\r\n

                                                              Standard chemical formulations used in bottle washers include:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Caustic soda additives<\/strong> \u2014 facilitate label detachment<\/li>\r\n
                                                              • Foam control additives<\/strong> \u2014 manage foam from casein-origin glues<\/li>\r\n
                                                              • Alkaline formulations<\/strong> \u2014 alternative to NaOH + additive systems<\/li>\r\n
                                                              • Sequestering additives<\/strong> \u2014 control water hardness in rinse baths<\/li>\r\n
                                                              • Sanitizing formulations<\/strong> \u2014 treat bottles at outlet and maintain bacteriostatic tank conditions<\/li>\r\n<\/ul>\r\n\r\n

                                                                Additional performance-enhancing formulations:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Enhanced label detachment<\/strong> additives<\/li>\r\n
                                                                • Additives for mold and dried residue<\/strong> removal<\/li>\r\n
                                                                • Acid additives<\/strong> to reduce first rinse alkalinity<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Sequestering Agents<\/h3>\r\n\r\n

                                                                  Sequestering (chelating) agents<\/strong> bind dispersed ions and salts, preventing limescale deposition on surfaces. These compounds assist in mold removal and aluminum salt control for improved label detachment.<\/p>\r\n\r\n

                                                                  EDTA<\/strong> forms stable chelates with calcium and magnesium, preventing limestone formation. However, EDTA requires careful dosage calculation and can increase glass corrosion<\/strong> over multiple washing cycles.<\/p>\r\n\r\n

                                                                  Gluconates and gluconic acid<\/strong> offer polyfunctional activity in the 1% to 3% alkalinity range<\/strong>, specifically targeting aluminum and its salts (trivalent metals EDTA cannot bind). Gluconates also assist in rust collar removal<\/em> caused by crown caps.<\/p>\r\n\r\n

                                                                  Defoamers<\/h3>\r\n\r\n

                                                                  Defoamer products<\/strong> control foam generated by mechanical action and starch-casein glue. Foam management prevents pump cavitation, probe interference, and ensures detached labels are properly extracted rather than floating to final machine sections.<\/p>\r\n\r\n

                                                                  Sterilization Parameters<\/h2>\r\n\r\n

                                                                  Correct bottle washer operation depends on optimizing three intersected parameters:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Caustic soda concentration<\/strong> (alkalinity) in washing baths<\/li>\r\n
                                                                  • Operating temperatures<\/strong> of washing solutions (70\u00b0C to 90\u00b0C)<\/li>\r\n
                                                                  • Contact time<\/strong> between caustic solutions and bottles (basket movement speed)<\/li>\r\n<\/ul>\r\n\r\n

                                                                    These parameters ensure both excellent washing results<\/strong> and microbial reduction<\/strong> inside bottles, while achieving proper label separation without pulping.<\/p>\r\n\r\n

                                                                    Quality Control: Visual Bottle Evaluation<\/h2>\r\n\r\n

                                                                    Bottle appearance at machine exit indicates washing quality and identifies the source of any defects:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                    Defect<\/th>\r\n Probable Cause<\/th>\r\n Section<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                    Glue tracks<\/strong> on glass<\/td>\r\n Non-optimal washing baths<\/td>\r\n Caustic section<\/td>\r\n <\/tr>\r\n
                                                                    Labels present<\/strong> at exit<\/td>\r\n Detachment problems<\/td>\r\n Caustic section<\/td>\r\n <\/tr>\r\n
                                                                    White collar<\/strong> on bottle<\/td>\r\n Drying in exit area<\/td>\r\n Pulp exit<\/td>\r\n <\/tr>\r\n
                                                                    White spots<\/strong> (spray pattern)<\/td>\r\n Caustic solution drying<\/td>\r\n Pulp exit<\/td>\r\n <\/tr>\r\n
                                                                    Misted bottles<\/strong> with rivulets<\/td>\r\n Soda carryover or clogged nozzles<\/td>\r\n Rinse section<\/td>\r\n <\/tr>\r\n
                                                                    Veiled\/misted<\/strong> appearance<\/td>\r\n Limestone precipitation, incorrect sequestering<\/td>\r\n Rinse section<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                    Properly washed bottles display a homogeneous water film<\/strong> covering the entire external glass surface. When inverted, only 2-3 drops<\/strong> should exit, indicating correct dripping and proper spray nozzle orientation. After drying, glass should remain bright without streaks<\/strong>, verified by phenolphthalein or litmus paper<\/strong> testing (pink color indicates residual alkalinity).<\/p>","parent":0,"count":31,"filter":"raw"},"manufacturer":{"term_id":13024,"name":"Gronemeyer","slug":"gronemeyer","term_group":0,"term_taxonomy_id":13024,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"PLC: SIEMENS S7 300","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                                                    An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                                                    Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                                                    Empty Bottle Inspectors<\/h2>\r\n\r\n

                                                                    Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                                                    Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                                                    Background Inspection<\/h3>\r\n\r\n

                                                                    Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                                                    • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Ring Inspection<\/h3>\r\n\r\n

                                                                      Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                                                      Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                                                      Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                                                      Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                                                      Control uses two separate modules:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                                                      • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                                                        A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                                                        Threading Inspection<\/h3>\r\n\r\n

                                                                        Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                                                        Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                        Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                        High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                                                        Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                        Container Dimension Control<\/h3>\r\n\r\n

                                                                        Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                                                        • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                                                        • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                                                        • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                                                        • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Fill Level Inspectors<\/h2>\r\n\r\n

                                                                          Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                                          Main features:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Self-learning<\/strong> of reference level<\/li>\r\n
                                                                          • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                                          • Display of counts and statistical data<\/strong><\/li>\r\n
                                                                          • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Additional safety functions:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                                            • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                                            • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Cap Inspectors<\/h2>\r\n\r\n

                                                                              Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                                              • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                                                Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Cap presence and completeness<\/strong><\/li>\r\n
                                                                                • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                                                • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                                                • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                                                • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Capsule Inspectors<\/h2>\r\n\r\n

                                                                                  Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                                                  Label Inspectors<\/h2>\r\n\r\n

                                                                                  Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                                                  Analysis levels:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                                                  • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                                                  • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                                                  • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                                                  • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                                                  • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                                                  • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                                                    Leak Testing Inspectors<\/h2>\r\n\r\n

                                                                                    Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                                                    X-Ray Inspectors<\/h2>\r\n\r\n

                                                                                    X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • Glass splinters<\/strong><\/li>\r\n
                                                                                    • Hard plastic fragments<\/strong><\/li>\r\n
                                                                                    • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                                                      Empty Crate Inspectors<\/h2>\r\n\r\n

                                                                                      Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                                                      • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                                                      • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                        Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                                                        Weight Control Inspectors<\/h2>\r\n\r\n

                                                                                        Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                                                        Features:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        • Fully automatic<\/strong> operation<\/li>\r\n
                                                                                        • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                                                        • Stored format recall<\/strong><\/li>\r\n
                                                                                        • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                                                        • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                          Ejection Systems<\/h2>\r\n\r\n

                                                                                          Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                          Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                          Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                                          Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                          Push Ejectors<\/h3>\r\n\r\n

                                                                                          Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                                          Progressive Diverters<\/h3>\r\n\r\n

                                                                                          Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                                          Suitable for all container types:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                                          • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                                            Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                                            Product Tracking Systems<\/h2>\r\n\r\n

                                                                                            Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                                            • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                                            • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                                            • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Inspection Verification<\/h2>\r\n\r\n

                                                                                              Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                                              Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                                              Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                                              Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                              • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                              • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                                              • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                                              • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                                              • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"","year":{"value":"2004","label":"2004"},"notes":"Para garrafas vazias ","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                                                                                                A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                                                                                                During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                                                                                                • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                                                                                                • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                                                                                                • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                                                                                                  Types of Filling Machines<\/h2>\r\n\r\n

                                                                                                  Linear Filling Machines<\/h3>\r\n\r\n

                                                                                                  Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                                                                                                  Rotary Filling Machines<\/h3>\r\n\r\n

                                                                                                  Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                                                                                                  Filling Methods<\/h2>\r\n\r\n

                                                                                                  Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                                                                                                  Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                                                                                                  Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                                                                                                  After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                                                                                                  Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                                                                                                  Vacuum (Depression) Filling<\/h3>\r\n\r\n

                                                                                                  In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                                                                                                  Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                                                                                                  Volumetric Filling<\/h3>\r\n\r\n

                                                                                                  Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                                                                                                  Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                                                                                                  Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                                                                                                  Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                                                                                                  • No degassing required at various production stages<\/li>\r\n
                                                                                                  • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                                                                                                  • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                    Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                                                                                                    Hot Filling<\/h3>\r\n\r\n

                                                                                                    Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                                                                                                    Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                                                                                                    Aseptic Filling<\/h3>\r\n\r\n

                                                                                                    Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                                                                                                    Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                                                                                                    Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                    Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                    Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                                                                                                    Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                                                                                                    Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                                                                                                    Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                                                                                                    Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                                                                                                    Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                    Filling Machine Construction<\/h2>\r\n\r\n

                                                                                                    The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                                                                                                    • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                                                                                                    • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                                                                                                    • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                      Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                                                                                                      Filling Monoblocks<\/h2>\r\n\r\n

                                                                                                      A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                                                                                                        \r\n
                                                                                                      • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                                                                                                      • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                                                                                                      • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                        The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                                                                                                        Purchasing Used Filling Machines<\/h2>\r\n\r\n

                                                                                                        Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                                                                                                          \r\n
                                                                                                        • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                        • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                        • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                                                                        • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                                                                                                        • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                          Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S7 400","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                                                                          This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                                                                          Equipment Types Available<\/h2>\r\n\r\n

                                                                                                          The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                                                                          Container Handling<\/h3>\r\n\r\n
                                                                                                            \r\n
                                                                                                          • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                                                                          • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                                                                          • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                            Packaging Equipment<\/h3>\r\n\r\n
                                                                                                              \r\n
                                                                                                            • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                                                                            • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                                                                            • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                              Process Systems<\/h3>\r\n\r\n
                                                                                                                \r\n
                                                                                                              • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                                                              • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                                                              • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                Utilities and Support<\/h3>\r\n\r\n
                                                                                                                  \r\n
                                                                                                                • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                                                                • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                                                                • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                  Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                  Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                  Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                                                                  Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                                                                  Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                                                                  Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                  Equipment Availability<\/h2>\r\n\r\n

                                                                                                                  Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                                                                    \r\n
                                                                                                                  • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                                                                  • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                                                                  • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                                                                  • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                    Spare Parts Consideration<\/h2>\r\n\r\n

                                                                                                                    For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                                                                    Key spare parts categories:<\/p>\r\n\r\n

                                                                                                                      \r\n
                                                                                                                    • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                                                                    • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                                                                    • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                                                                    • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3035,"name":"NSM MAGNET TECHNIK","slug":"nsm-magnet-technik","term_group":0,"term_taxonomy_id":3035,"taxonomy":"manufacturer","description":"","parent":0,"count":7,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5","machine_type_as_text":"Alimentador de tampas"},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                                                                                                      An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                                                                                                      Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                                                                                                      Empty Bottle Inspectors<\/h2>\r\n\r\n

                                                                                                                      Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                                                                                                      Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                                                                                                      Background Inspection<\/h3>\r\n\r\n

                                                                                                                      Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                                                                                                        \r\n
                                                                                                                      • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                                                                                                      • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                        Ring Inspection<\/h3>\r\n\r\n

                                                                                                                        Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                                                                                                        Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                                                                                                        Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                                                                                                        Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                                                                                                        Control uses two separate modules:<\/p>\r\n\r\n

                                                                                                                          \r\n
                                                                                                                        • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                                                                                                        • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                          A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                                                                                                          Threading Inspection<\/h3>\r\n\r\n

                                                                                                                          Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                                                                                                          Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                          Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                          High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                                                                                                          Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                          Container Dimension Control<\/h3>\r\n\r\n

                                                                                                                          Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                                                                                            \r\n
                                                                                                                          • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                                                                                                          • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                                                                                                          • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                                                                                                          • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                                                                                                          • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                            Fill Level Inspectors<\/h2>\r\n\r\n

                                                                                                                            Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                                                                                            Main features:<\/p>\r\n\r\n

                                                                                                                              \r\n
                                                                                                                            • Self-learning<\/strong> of reference level<\/li>\r\n
                                                                                                                            • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                                                                                            • Display of counts and statistical data<\/strong><\/li>\r\n
                                                                                                                            • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                              Additional safety functions:<\/p>\r\n\r\n

                                                                                                                                \r\n
                                                                                                                              • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                                                                                              • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                                                                                              • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                Cap Inspectors<\/h2>\r\n\r\n

                                                                                                                                Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                                                                                                  \r\n
                                                                                                                                • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                                                                                                • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                  Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                                                                                                  Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                                                                                                    \r\n
                                                                                                                                  • Cap presence and completeness<\/strong><\/li>\r\n
                                                                                                                                  • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                                                                                                  • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                                                                                                  • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                                                                                                  • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                    Capsule Inspectors<\/h2>\r\n\r\n

                                                                                                                                    Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                                                                                                    Label Inspectors<\/h2>\r\n\r\n

                                                                                                                                    Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                                                                                                    Analysis levels:<\/p>\r\n\r\n

                                                                                                                                      \r\n
                                                                                                                                    • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                                                                                                    • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                                                                                                    • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                                                                                                    • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                                                                                                    • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                                                                                                    • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                                                                                                    • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                      For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                                                                                                      Leak Testing Inspectors<\/h2>\r\n\r\n

                                                                                                                                      Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                                                                                                      X-Ray Inspectors<\/h2>\r\n\r\n

                                                                                                                                      X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                                                                                                        \r\n
                                                                                                                                      • Glass splinters<\/strong><\/li>\r\n
                                                                                                                                      • Hard plastic fragments<\/strong><\/li>\r\n
                                                                                                                                      • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                        Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                                                                                                        Empty Crate Inspectors<\/h2>\r\n\r\n

                                                                                                                                        Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                                                                                                          \r\n
                                                                                                                                        • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                                                                                                        • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                                                                                                        • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                          Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                                                                                                          Weight Control Inspectors<\/h2>\r\n\r\n

                                                                                                                                          Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                                                                                                          Features:<\/p>\r\n\r\n

                                                                                                                                            \r\n
                                                                                                                                          • Fully automatic<\/strong> operation<\/li>\r\n
                                                                                                                                          • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                                                                                                          • Stored format recall<\/strong><\/li>\r\n
                                                                                                                                          • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                                                                                                          • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                            Ejection Systems<\/h2>\r\n\r\n

                                                                                                                                            Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                            Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                            Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                                                                                            Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                            Push Ejectors<\/h3>\r\n\r\n

                                                                                                                                            Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                                                                                            Progressive Diverters<\/h3>\r\n\r\n

                                                                                                                                            Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                                                                                            Suitable for all container types:<\/p>\r\n\r\n

                                                                                                                                              \r\n
                                                                                                                                            • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                                                                                            • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                              Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                                                                                              Product Tracking Systems<\/h2>\r\n\r\n

                                                                                                                                              Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                                                                                                \r\n
                                                                                                                                              • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                                                                                              • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                                                                                              • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                                                                                              • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                Inspection Verification<\/h2>\r\n\r\n

                                                                                                                                                Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                                                                                                Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                                                                                                Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                                                                                                Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                                                                  \r\n
                                                                                                                                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                                                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                                                                • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                                                                                                • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                                                                                                • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                                                                                                • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":11375,"name":"MIHO","slug":"miho","term_group":0,"term_taxonomy_id":11375,"taxonomy":"manufacturer","description":"","parent":0,"count":9,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"Para o enchimento","machine_type_as_text":""},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                                                                                                                                                  A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                                                                                                                                                  The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                                                                                                                                                  Types of Pasteurizers<\/h2>\r\n\r\n

                                                                                                                                                  Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                                                                                                                                                  Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                                                                                                                                                  Typical configuration includes:<\/p>\r\n\r\n

                                                                                                                                                    \r\n
                                                                                                                                                  • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                                                                                                                                                  • Complete valve and piping systems<\/strong><\/li>\r\n
                                                                                                                                                  • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                                                                                                                                                  • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                    Tunnel Pasteurizers<\/h3>\r\n\r\n

                                                                                                                                                    Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                                                                                                                                                    Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                                                                                                                                                    Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                    Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                    Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                                                                                                                                                    CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                                                                                                                                                    Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                                                                                                                                                    Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                                                                                                                                                    Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                    Construction and Materials<\/h2>\r\n\r\n

                                                                                                                                                    Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                                                                                                                                                      \r\n
                                                                                                                                                    • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                                                                                                                                                    • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                                                                                                                                                    • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                                                                                                                                                    • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                                                                                                                                                    • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                                                                                                                                                    • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                      Process Connections<\/h2>\r\n\r\n

                                                                                                                                                      Flash pasteurizers include connections for:<\/p>\r\n\r\n

                                                                                                                                                        \r\n
                                                                                                                                                      • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                                                                                                                                                      • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                                                                                                                                                      • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                                                                                                                                                      • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                        Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                                                                                                                                                        Control and Safety Systems<\/h2>\r\n\r\n

                                                                                                                                                        Pasteurizer control systems include:<\/p>\r\n\r\n

                                                                                                                                                          \r\n
                                                                                                                                                        • PLC control<\/strong> for automatic operation<\/li>\r\n
                                                                                                                                                        • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                                                                                                                                                        • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                                                                                                                                                        • Visual alarms<\/strong> for fault indication<\/li>\r\n
                                                                                                                                                        • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                          Safety Features<\/h3>\r\n\r\n
                                                                                                                                                            \r\n
                                                                                                                                                          • General safety switch<\/strong><\/li>\r\n
                                                                                                                                                          • Thermal protection<\/strong><\/li>\r\n
                                                                                                                                                          • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                                                                                                                                                          • IP 55 protection<\/strong> rating<\/li>\r\n
                                                                                                                                                          • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                            Automatic Washing System<\/h2>\r\n\r\n

                                                                                                                                                            Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                                                                                                                                                              \r\n
                                                                                                                                                            • Steam valve<\/strong> for sterilization<\/li>\r\n
                                                                                                                                                            • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                                                                                                                                                            • Hot water circulation<\/strong><\/li>\r\n
                                                                                                                                                            • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                              Installation Requirements<\/h2>\r\n\r\n

                                                                                                                                                              Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                                                                                                                                                                \r\n
                                                                                                                                                              • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                                                                                                                                                              • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                                                                                                                                                              • Steam<\/strong> \u2014 heating source<\/li>\r\n
                                                                                                                                                              • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Tunnel","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5 ","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                                                                                                                                                A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                                                                                                                                                Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                                                                                                                                                Types of Labeling Machines<\/h2>\r\n\r\n

                                                                                                                                                                Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                                                                                                                                                Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                Labeling Technologies<\/h2>\r\n\r\n

                                                                                                                                                                Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                                                                                                                                                Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                                                                                                                                                Operating principle:<\/p>\r\n\r\n

                                                                                                                                                                  \r\n
                                                                                                                                                                • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                                                                                                                                                • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                                                                                                                                                • Labels release at the precise point of bottle passage<\/li>\r\n
                                                                                                                                                                • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                  Advantages:<\/p>\r\n\r\n

                                                                                                                                                                    \r\n
                                                                                                                                                                  • Medium-high speed<\/strong> production capability<\/li>\r\n
                                                                                                                                                                  • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                                                                                                                                                  • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                                                                                                                                                  • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                    Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                                                                                                                                                    Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                                                                                                                                                    Operating principle:<\/p>\r\n\r\n

                                                                                                                                                                      \r\n
                                                                                                                                                                    • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                                                                                                                                                    • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                                                                                                                                                    • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                                                                                                                                                    • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                      Advantages:<\/p>\r\n\r\n

                                                                                                                                                                        \r\n
                                                                                                                                                                      • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                                                                                                                                                      • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                                                                                                                                                      • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                                                                                                                                                      • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                                                                                                                                                      • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                                                                                                                                                      • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                        Considerations:<\/p>\r\n\r\n

                                                                                                                                                                          \r\n
                                                                                                                                                                        • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                                                                                                                                                        • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                                                                                                                                                        • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                          Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                                                                                                                                          Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                                                                                                                                          Operating principle:<\/p>\r\n\r\n

                                                                                                                                                                            \r\n
                                                                                                                                                                          • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                                                                                                                                          • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                                                                                                                                          • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                                                                                                                                          • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                                                                                                                                          • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                            Specifications:<\/p>\r\n\r\n

                                                                                                                                                                              \r\n
                                                                                                                                                                            • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                                                                                                                                            • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                                                                                                                                            • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                              Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                                                                                                                                              Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                                                                                                                                              Characteristics:<\/p>\r\n\r\n

                                                                                                                                                                                \r\n
                                                                                                                                                                              • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                                                                                                                                              • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                                                                                                                                              • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                                                                                                                                                Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                                                                                                                                                Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                Sleeve label advantages:<\/p>\r\n\r\n

                                                                                                                                                                                  \r\n
                                                                                                                                                                                • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                                                                                                                                                • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                                                                                                                                                • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                                                                                                                                                • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                                                                                                                                                • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                                                                                                                                                • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                                                                                                                                                • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                  Labeling Process Steps<\/h2>\r\n\r\n

                                                                                                                                                                                  Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                                                                                                                                                    \r\n
                                                                                                                                                                                  1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                                                                                                                                                  2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                                                                                                                                                  3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                                                                                                                                                  4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                                                                                                                                                  5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                                                                                                                                                  6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                                                                                    Label Application Positions<\/h2>\r\n\r\n

                                                                                                                                                                                    Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                                                                                                                                                      \r\n
                                                                                                                                                                                    • Front label<\/strong><\/li>\r\n
                                                                                                                                                                                    • Back label<\/strong><\/li>\r\n
                                                                                                                                                                                    • Side labels<\/strong><\/li>\r\n
                                                                                                                                                                                    • Neck label<\/strong><\/li>\r\n
                                                                                                                                                                                    • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                                                                                                                                                    • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                      Labeling Machine Benefits<\/h2>\r\n\r\n
                                                                                                                                                                                        \r\n
                                                                                                                                                                                      • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                                                                                                                                                      • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                                                                                                                                                      • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                                                                                                                                                      • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                                                                                                                                                      • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                        Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                                                                                                                                                        Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                                                                                                          \r\n
                                                                                                                                                                                        • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                                                                                                                                                        • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5 ","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                                                                                                                                                                          An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                                                                                                                                                                          Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                                                                                                                                                                          Empty Bottle Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                          Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                                                                                                                                                                          Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                                                                                                                                                                          Background Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                          Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                                                                                                                                                                            \r\n
                                                                                                                                                                                          • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                                                                                                                                                                          • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                            Ring Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                            Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                                                                                                                                                                            Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                                                                                                                                                                            Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                            Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                                                                                                                                                                            Control uses two separate modules:<\/p>\r\n\r\n

                                                                                                                                                                                              \r\n
                                                                                                                                                                                            • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                                                                                                                                                                            • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                              A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                                                                                                                                                                              Threading Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                              Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                                                                                                                                                                              Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                              Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                              High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                              Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                              Container Dimension Control<\/h3>\r\n\r\n

                                                                                                                                                                                              Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                                                                                                                                                                \r\n
                                                                                                                                                                                              • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                                                                                                                                                                              • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                                                                                                                                                                              • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                                                                                                                                                                              • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                                                                                                                                                                              • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                Fill Level Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                                                                                                                                                                Main features:<\/p>\r\n\r\n

                                                                                                                                                                                                  \r\n
                                                                                                                                                                                                • Self-learning<\/strong> of reference level<\/li>\r\n
                                                                                                                                                                                                • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                                                                                                                                                                • Display of counts and statistical data<\/strong><\/li>\r\n
                                                                                                                                                                                                • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                  Additional safety functions:<\/p>\r\n\r\n

                                                                                                                                                                                                    \r\n
                                                                                                                                                                                                  • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                                                                                                                                                                  • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                                                                                                                                                                  • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                    Cap Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                    Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                                                                                                                                                                      \r\n
                                                                                                                                                                                                    • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                                                                                                                                                                    • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                      Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                                                      Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                                                                                                                                                                        \r\n
                                                                                                                                                                                                      • Cap presence and completeness<\/strong><\/li>\r\n
                                                                                                                                                                                                      • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                                                                                                                                                                      • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                                                                                                                                                                      • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                                                                                                                                                                      • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                        Capsule Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                        Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                                                                                                                                                                        Label Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                        Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                                                                                                                                                                        Analysis levels:<\/p>\r\n\r\n

                                                                                                                                                                                                          \r\n
                                                                                                                                                                                                        • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                                                                                                                                                                        • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                                                                                                                                                                        • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                                                                                                                                                                        • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                                                                                                                                                                        • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                                                                                                                                                                        • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                                                                                                                                                                        • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                          For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                                                                                                                                                                          Leak Testing Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                          Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                                                                                                                                                                          X-Ray Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                          X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                                                                                                                                                                            \r\n
                                                                                                                                                                                                          • Glass splinters<\/strong><\/li>\r\n
                                                                                                                                                                                                          • Hard plastic fragments<\/strong><\/li>\r\n
                                                                                                                                                                                                          • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                            Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                                                                                                                                                                            Empty Crate Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                            Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                                                                                                                                                                              \r\n
                                                                                                                                                                                                            • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                                                                                                                                                                            • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                                                                                                                                                                            • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                              Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                                                                                                                                                                              Weight Control Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                              Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                                                              Features:<\/p>\r\n\r\n

                                                                                                                                                                                                                \r\n
                                                                                                                                                                                                              • Fully automatic<\/strong> operation<\/li>\r\n
                                                                                                                                                                                                              • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                                                                                                                                                                              • Stored format recall<\/strong><\/li>\r\n
                                                                                                                                                                                                              • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                                                                                                                                                                              • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                Ejection Systems<\/h2>\r\n\r\n

                                                                                                                                                                                                                Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                                                Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                                                Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                                                Push Ejectors<\/h3>\r\n\r\n

                                                                                                                                                                                                                Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                                                                                                                                                                Progressive Diverters<\/h3>\r\n\r\n

                                                                                                                                                                                                                Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                                                                                                                                                                Suitable for all container types:<\/p>\r\n\r\n

                                                                                                                                                                                                                  \r\n
                                                                                                                                                                                                                • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                                                                                                                                                                • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                  Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                                                                  Product Tracking Systems<\/h2>\r\n\r\n

                                                                                                                                                                                                                  Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                                                                                                                                                                    \r\n
                                                                                                                                                                                                                  • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                                                                                                                                                                  • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                                                                                                                                                                  • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                                                                                                                                                                  • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                    Inspection Verification<\/h2>\r\n\r\n

                                                                                                                                                                                                                    Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                                                                                                                                                                    Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                                                                                                                                                                    Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                    Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                                                                                                                                      \r\n
                                                                                                                                                                                                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                                                                                                                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                                                                                                                                    • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                                                                                                                                                                    • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                                                                                                                                                                    • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                                                                                                                                                                    • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"Para enchimento e rotulagem ","machine_type_as_text":""},{"machine_type":{"term_id":196,"name":"Crater","slug":"crater","term_group":0,"term_taxonomy_id":196,"taxonomy":"machine_types","description":"","parent":0,"count":5,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5 ","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                                                                                                                                                                                                      An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                                                                                                                                                                                                      Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                                                                                                                                                                                                      Empty Bottle Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                      Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                                                                                                                                                                                                      Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                                                                                                                                                                                                      Background Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                                                      Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                                                                                                                                                                                                        \r\n
                                                                                                                                                                                                                      • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                                                                                                                                                                                                      • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                        Ring Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                                                        Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                                                                                                                                                                                                        Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                                                                                                                                                                                                        Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                                                        Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                                                                                                                                                                                                        Control uses two separate modules:<\/p>\r\n\r\n

                                                                                                                                                                                                                          \r\n
                                                                                                                                                                                                                        • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                                                                                                                                                                                                        • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                          A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                                                                                                                                                                                                          Threading Inspection<\/h3>\r\n\r\n

                                                                                                                                                                                                                          Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                                                                                                                                                                                                          Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                                                          Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                                                          High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                          Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                                                          Container Dimension Control<\/h3>\r\n\r\n

                                                                                                                                                                                                                          Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                                                                                                                                                                                            \r\n
                                                                                                                                                                                                                          • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                                                                                                                                                                                                          • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                                                                                                                                                                                                          • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                                                                                                                                                                                                          • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                                                                                                                                                                                                          • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                            Fill Level Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                            Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                                                                                                                                                                                            Main features:<\/p>\r\n\r\n

                                                                                                                                                                                                                              \r\n
                                                                                                                                                                                                                            • Self-learning<\/strong> of reference level<\/li>\r\n
                                                                                                                                                                                                                            • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                                                                                                                                                                                            • Display of counts and statistical data<\/strong><\/li>\r\n
                                                                                                                                                                                                                            • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                              Additional safety functions:<\/p>\r\n\r\n

                                                                                                                                                                                                                                \r\n
                                                                                                                                                                                                                              • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                                                                                                                                                                                              • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                                                                                                                                                                                              • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                Cap Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                                                                                                                                                                                                  \r\n
                                                                                                                                                                                                                                • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                                                                                                                                                                                                • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                  Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                                                                                  Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                                                                                                                                                                                                    \r\n
                                                                                                                                                                                                                                  • Cap presence and completeness<\/strong><\/li>\r\n
                                                                                                                                                                                                                                  • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                                                                                                                                                                                                  • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                                                                                                                                                                                                  • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                                                                                                                                                                                                  • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                    Capsule Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                    Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                                                                                                                                                                                                    Label Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                    Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                                                                                                                                                                                                    Analysis levels:<\/p>\r\n\r\n

                                                                                                                                                                                                                                      \r\n
                                                                                                                                                                                                                                    • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                                                                                                                                                                                                    • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                                                                                                                                                                                                    • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                                                                                                                                                                                                    • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                                                                                                                                                                                                    • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                                                                                                                                                                                                    • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                                                                                                                                                                                                    • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                      For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                                                                                                                                                                                                      Leak Testing Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                      Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                                                                                                                                                                                                      X-Ray Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                      X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                                                                                                                                                                                                        \r\n
                                                                                                                                                                                                                                      • Glass splinters<\/strong><\/li>\r\n
                                                                                                                                                                                                                                      • Hard plastic fragments<\/strong><\/li>\r\n
                                                                                                                                                                                                                                      • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                        Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                                                                                                                                                                                                        Empty Crate Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                        Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                                                                                                                                                                                                          \r\n
                                                                                                                                                                                                                                        • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                                                                                                                                                                                                        • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                                                                                                                                                                                                        • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                          Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                                                                                                                                                                                                          Weight Control Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                          Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                                                                                          Features:<\/p>\r\n\r\n

                                                                                                                                                                                                                                            \r\n
                                                                                                                                                                                                                                          • Fully automatic<\/strong> operation<\/li>\r\n
                                                                                                                                                                                                                                          • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                                                                                                                                                                                                          • Stored format recall<\/strong><\/li>\r\n
                                                                                                                                                                                                                                          • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                                                                                                                                                                                                          • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                            Ejection Systems<\/h2>\r\n\r\n

                                                                                                                                                                                                                                            Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                                                                            Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                                                                            Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                                            Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                                                                            Push Ejectors<\/h3>\r\n\r\n

                                                                                                                                                                                                                                            Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                                                                                                                                                                                            Progressive Diverters<\/h3>\r\n\r\n

                                                                                                                                                                                                                                            Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                                                                                                                                                                                            Suitable for all container types:<\/p>\r\n\r\n

                                                                                                                                                                                                                                              \r\n
                                                                                                                                                                                                                                            • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                                                                                                                                                                                            • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                              Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                                                                                                              Product Tracking Systems<\/h2>\r\n\r\n

                                                                                                                                                                                                                                              Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                \r\n
                                                                                                                                                                                                                                              • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                                                                                                                                                                                              • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                                                                                                                                                                                              • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                                                                                                                                                                                              • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                Inspection Verification<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                  \r\n
                                                                                                                                                                                                                                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                                                                                                                                                                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                                                                                                                                                                                • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                                                                                                                                                                                                • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                                                                                                                                                                                                • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                                                                                                                                                                                                • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"","year":{"value":"1994","label":"1994"},"notes":"PLC: SIEMENS S5","machine_type_as_text":"Inspetor de caixas"},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":13470,"name":"INVOLVO","slug":"involvo","term_group":0,"term_taxonomy_id":13470,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"","year":{"value":"1986","label":"1986"},"notes":"PLC: SIEMENS S5","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                                                                                                                                                                                                                  This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                  Equipment Types Available<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                  The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                  Container Handling<\/h3>\r\n\r\n
                                                                                                                                                                                                                                                    \r\n
                                                                                                                                                                                                                                                  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                                                                                                                                                                                                                  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                                                                                                                                                                                                                  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                    Packaging Equipment<\/h3>\r\n\r\n
                                                                                                                                                                                                                                                      \r\n
                                                                                                                                                                                                                                                    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                                                                                                                                                                                                                    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                                                                                                                                                                                                                    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                      Process Systems<\/h3>\r\n\r\n
                                                                                                                                                                                                                                                        \r\n
                                                                                                                                                                                                                                                      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                                                                                                                                                                                                                      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                                                                                                                                                                                                                      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                        Utilities and Support<\/h3>\r\n\r\n
                                                                                                                                                                                                                                                          \r\n
                                                                                                                                                                                                                                                        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                                                                                                                                                                                                                        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                                                                                                                                                                                                                        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                                                                                          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                                                                                          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                                                          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                                                          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                                                          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                                                                                          Equipment Availability<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                            \r\n
                                                                                                                                                                                                                                                          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                                                                                                                                                                                                                          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                                                                                                                                                                                                                          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                                                                                                                                                                                                                          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                            Spare Parts Consideration<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                            Key spare parts categories:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                              \r\n
                                                                                                                                                                                                                                                            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                                                                                                                                                                                                                            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                                                                                                                                                                                                                            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                                                                                                                                                                                                                            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3096,"name":"MEYPACK","slug":"meypack","term_group":0,"term_taxonomy_id":3096,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"","year":{"value":"1988","label":"1988"},"notes":"","machine_type_as_text":"M\u00e1quina de embalagem de bandejas e folhas"},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                                                                                                                                                                                                                              A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                              The machine operates in two phases:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                \r\n
                                                                                                                                                                                                                                                              1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                                                                                                                                                                                                                              2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                                                                                                                                                                How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                  \r\n
                                                                                                                                                                                                                                                                1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                                                                                                                                                                                                                                2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                                                                                                                                                                                                                                3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                                                                                                                                                                                                                                4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                                                                                                                                                                                                                                5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                                                                                                                                                                                                                                6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                                                                                                                                                                  Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                  Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                                                                                                                                                                                                                  Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                  Characteristics:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                    \r\n
                                                                                                                                                                                                                                                                  • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                  • Package stops during sealing operation<\/li>\r\n
                                                                                                                                                                                                                                                                  • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                    Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                                                                                                                                                                                                                    Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                    Characteristics:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                      \r\n
                                                                                                                                                                                                                                                                    • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                    • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                                                                                                                                                                                                                    • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                                                                                                                                                                                                                    • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                      Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                                                                                                                                      Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                                                                                                                                      Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                                                                                                                                                                                                                      Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                                                                                                                                      Configuration Options<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                      Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                        \r\n
                                                                                                                                                                                                                                                                      • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                                                                                                                                                                                                                      • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                                                                                                                                                                                                                      • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                                                                                                                                                                                                                      • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                                                                                                                                                                                                                      • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                        Tray Insert Applications<\/h3>\r\n\r\n

                                                                                                                                                                                                                                                                        The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                          \r\n
                                                                                                                                                                                                                                                                        • Mayonnaise jars<\/li>\r\n
                                                                                                                                                                                                                                                                        • Vinegar bottles<\/li>\r\n
                                                                                                                                                                                                                                                                        • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                          Shrink Film Technology<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                          Film Type<\/h3>\r\n\r\n

                                                                                                                                                                                                                                                                          Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                          Film specifications:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                            \r\n
                                                                                                                                                                                                                                                                          • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                                                                                                                                                                                                                          • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                                                                                                                                                                                                                          • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                                                                                                                                                                                                                          • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                            Reel Changeover<\/h3>\r\n\r\n

                                                                                                                                                                                                                                                                            When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                            Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                            The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                              \r\n
                                                                                                                                                                                                                                                                            • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                                                                                                                                                                                                                            • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                                                                                                                                                                                                                            • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                              Antistatic Systems<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                              Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                                \r\n
                                                                                                                                                                                                                                                                              • Processing interruptions<\/li>\r\n
                                                                                                                                                                                                                                                                              • Electric shocks to operators<\/li>\r\n
                                                                                                                                                                                                                                                                              • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                                Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                                Applications<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                                Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                                  \r\n
                                                                                                                                                                                                                                                                                • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                                                                                                                                                                                                                                • Beverage cans<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                                • Food containers<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                                • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                                  After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                                  Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                                                                                                                                                                                                                  Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                                                                                                                                                                                                                    \r\n
                                                                                                                                                                                                                                                                                  • Zambelli<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                                  • Dimac<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                                  • Krones<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                                  • OCME<\/strong><\/li>\r\n
                                                                                                                                                                                                                                                                                  • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                                                                                                                                                    Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":13471,"name":"GEMA","slug":"gema","term_group":0,"term_taxonomy_id":13471,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Semi-autom\u00e1tico ","machine_type_as_text":""}],"company":725883},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/728573","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/728573\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=728573"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=728573"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=728573"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=728573"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=728573"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=728573"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}