{"id":720964,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=720964"},"modified":"2024-10-29T09:09:33","modified_gmt":"2024-10-29T08:09:33","slug":"linha-de-envase-isob%c3%a1rica-completa-usada-krones-at%c3%a9-32-000-bph","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-envase-isob%c3%a1rica-completa-usada-krones-at%c3%a9-32-000-bph\/","title":{"rendered":"Linha de envase isob\u00e1rica completa usada Krones at\u00e9 32.000 bph"},"author":32,"featured_media":0,"template":"","format":[1159],"container":[2778],"machine_types":[7468],"manufacturer":[13085,12708,13088,3665,2026,13087,3328,13084,2346,6224,13089,2474,13086,3167],"type_of_product":[2787,2794,2785],"class_list":["post-720964","machines","type-machines","status-publish","hentry","container-pet-pt-br","format-1-l-pt-br","machine_types-linhas-completas","manufacturer-claranor-pt-br","manufacturer-gassner-pt-br","manufacturer-gronemeyer-pt-br","manufacturer-khs-pt-br","manufacturer-krones-pt-br","manufacturer-lang-pt-br","manufacturer-logopack-pt-br","manufacturer-nea-pt-br","manufacturer-robopac-pt-br","manufacturer-sig-pt-br","manufacturer-terboven-pt-br","manufacturer-twin-pack-pt-br-2","manufacturer-velcorin-pt-br","manufacturer-videojet-pt-br","type_of_product-agua-pt-br","type_of_product-agua-com-gas","type_of_product-refrigerantes"],"acf":{"refno":"LC417","year":{"value":"2001","label":"2001"},"speed":"32000","fill_type":{"value":"5","label":"Isob\u00e1rico"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"neck_type":"","crmed":false,"description":"<h2>Linha de envase isob\u00e1rica completa usada Krones at\u00e9 32.000 bph<\/h2>\n<p>Significativamente, a linha de envase isob\u00e1rica completa usada Krones at\u00e9 32.000 BPH \u00e9 uma linha tecnologicamente avan\u00e7ada. Especificamente, foi projetado para envase de PET com \u00e1gua, sem g\u00e1s e gaseificada, e refrigerantes (CSD). Impressionantemente, esta linha de envase isob\u00e1rico usado oferece uma capacidade impressionante de at\u00e9 32.000 garrafas por hora (BPH), combinando efici\u00eancia e precis\u00e3o no processo de engarrafamento.<\/p>\n<h3>Componente principal: Soprador KHS Blomax<\/h3>\n<p>No centro da linha est\u00e1 o soprador KHS Blomax 18, que atinge uma produtividade m\u00e1xima de 32.000 B\/H. Inclu\u00eddos no equipamento est\u00e3o um silo de pr\u00e9-formas, elevador e decodificador, al\u00e9m de um sistema de recupera\u00e7\u00e3o de ar. Al\u00e9m disso, uma nova HMI (Interface Homem-M\u00e1quina) sens\u00edvel ao toque foi instalada e a m\u00e1quina foi completamente reformada. Foi adaptado para trabalhar com um \u00fanico tipo de gargalo\/pr\u00e9-forma (ex., 1L &#8211; 30gr. Pr\u00e9-forma &#8211; PCO1881) e vem com conjunto de moldes de sopro (por exemplo, para garrafas de cerveja de 1L) e resfriador de pr\u00e9-forma.<\/p>\n<h3>Sistema de compress\u00e3o e mistura<\/h3>\n<p>Al\u00e9m disso, a efici\u00eancia operacional \u00e9 melhorada por um compressor de alta press\u00e3o NEA, completo com dois secadores de ar, um tanque de ar e um refrigerador de \u00f3leo para instala\u00e7\u00e3o externa, garantindo um fornecimento confi\u00e1vel de ar comprimido de qualidade. Al\u00e9m disso, a mistura dos produtos fica a cargo do Misturador KRONES, com capacidade de 45m\u00b3\/h, garantindo uma mistura xarope-\u00e1gua de 1:4 a 1:10 e uma produ\u00e7\u00e3o hor\u00e1ria de at\u00e9 45.000 litros de bebidas doces. O sistema interno de limpeza CIP (limpeza no local) totalmente autom\u00e1tico, juntamente com tanques dedicados para xarope, desgaseifica\u00e7\u00e3o, dosagem e mistura, bem como o tanque de carbonata\u00e7\u00e3o, otimizam o processo de produ\u00e7\u00e3o, mantendo altos padr\u00f5es de higiene.<\/p>\n<h3>Enxaguadora e Envasadora da linha de envase Isob\u00e1rica Krones<\/h3>\n<p>Posteriormente, o enxaguador KRONES Variojet, com dois canais e 120 v\u00e1lvulas de pulveriza\u00e7\u00e3o e di\u00e2metro de 4,5m, garante uma produ\u00e7\u00e3o nominal de 32.000 BPH, equivalente a cerca de 9 garrafas por segundo, com um consumo de \u00e1gua de aproximadamente 40-80ml por garrafa. A limpeza e desinfec\u00e7\u00e3o CIP interna e externa totalmente autom\u00e1tica e a pulveriza\u00e7\u00e3o de \u00e1gua doce com press\u00e3o de at\u00e9 1 bar garantem a remo\u00e7\u00e3o de quaisquer contaminantes. Da mesma forma, a enchedora KRONES Sensometic, tipo 132 VP-IM-PET, com 140 v\u00e1lvulas de enchimento, foi completamente revisada para garantir um \u00f3timo desempenho. A capacidade de envase chega a 32 mil B\/H, demonstrando a alta efici\u00eancia da linha.<\/p>\n<h3>Tampamento e Rotulagem na linha de envase Isob\u00e1rica Krones<\/h3>\n<p>Al\u00e9m disso, a tampadora KRONES, tamb\u00e9m com capacidade de 32.000 B\/H, garante o fechamento perfeito do frasco, enquanto o sistema de desinfec\u00e7\u00e3o de tampas CLARANOR, \u00e0 base de \u00e1cido perac\u00e9tico, garante a higiene do produto acabado. Al\u00e9m disso, a linha inclui uma etiquetadora KRONES Contiroll com dois m\u00f3dulos, um dosador Velcorin para gerenciamento de conservantes e diversos outros componentes que completam a infraestrutura de engarrafamento, incluindo impressoras a laser, aplicadores de al\u00e7as, sistemas de controle de etiquetas, empacotadores, empacotadores de paletes e transportadores.<br \/>\nCom menos de 30.000 horas de trabalho estimadas, esta linha de envase isob\u00e1rico completo usado representa uma oportunidade excepcional para empresas que buscam expandir sua produ\u00e7\u00e3o com uma solu\u00e7\u00e3o confi\u00e1vel, eficiente e tecnologicamente avan\u00e7ada.<\/p>\n","machine_number":"417","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC417-pt-br.pdf","dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/15sh2xxqrfl20ld6kc11z\/h?rlkey=b85l8gtbalp8en5c2tqa1rlew&dl=0","condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"<p>A <strong>blow molding machine<\/strong> transforms <strong>PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing <em>logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n<h2>How Blow Molding Machines Work<\/h2>\r\n\r\n<p>The <strong>blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. <strong>Infrared lamps<\/strong> heat the preform body above its <em>glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, <strong>stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n<p>Temperature uniformity during heating is critical for consistent <strong>wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n<ul>\r\n    <li>Separate <strong>blow valve systems<\/strong> for each cavity<\/li>\r\n    <li>Optimized lamp positioning to compensate for temperature variation<\/li>\r\n    <li>Return-path heating zones for <em>temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Types of Blow Molding Machines<\/h2>\r\n\r\n<h3>Linear Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering <strong>4 to 10 cavities<\/strong>. These machines suit medium production requirements up to <strong>20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n<p>Key characteristics of linear blow molding machines:<\/p>\r\n\r\n<ul>\r\n    <li>Preforms feed through a <strong>hopper<\/strong> to an unscrambler<\/li>\r\n    <li>Transfer to <strong>tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n    <li>Compact footprint ideal for <em>space-constrained facilities<\/em><\/li>\r\n    <li>Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Rotary blow molding machines<\/strong> deliver high-speed production up to <strong>86,000 bottles per hour<\/strong> with configurations reaching <strong>40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n<p>Advantages of rotary blowers include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n    <li>Single electric motor driving all functions via <strong>transmission belts<\/strong><\/li>\r\n    <li><strong>Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n    <li>Automatic synchronization when adjusting production speed<\/li>\r\n    <li><strong>Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n<h3>Combi-Block Systems<\/h3>\r\n\r\n<p><strong>Combi-block configurations<\/strong> integrate <strong>blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n<p>Combi-block technology includes:<\/p>\r\n\r\n<ul>\r\n    <li>Unified <strong>human-machine interface (HMI)<\/strong><\/li>\r\n    <li>Single <strong>recipe management<\/strong> with archived traceability<\/li>\r\n    <li>Coordinated <strong>maintenance scheduling<\/strong> for the entire system<\/li>\r\n    <li>Optional integration of <strong>labeling<\/strong>, level inspection, and cap detection<\/li>\r\n    <li>Space for <strong>saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Blow Molding Processes<\/h2>\r\n\r\n<h3>Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n<p>The <strong>two-stage process<\/strong> separates <strong>preform injection<\/strong> and <strong>bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n<p>Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n    <li>Flexibility to produce <em>different bottle formats<\/em> from stored preforms<\/li>\r\n    <li>Enables <strong>preform trading<\/strong> between manufacturers<\/li>\r\n    <li>Suitable for <strong>cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Single-Stage Blow Molding<\/h3>\r\n\r\n<p><strong>Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. <strong>Three-station configurations<\/strong> eliminate separate reheating by utilizing <em>latent heat<\/em> from injection, reducing energy costs by up to <strong>25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n<p>Ideal applications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Small production batches<\/strong> and frequent format changes<\/li>\r\n    <li>Non-circular and <strong>rectangular bottle shapes<\/strong><\/li>\r\n    <li>Operations requiring <em>uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n<h3>Injection Blow Molding (IBM)<\/h3>\r\n\r\n<p><strong>Injection blow molding<\/strong> produces small containers for <strong>pharmaceutical<\/strong> and <strong>single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n<p>IBM characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Precision molded finishes<\/strong> for medical containers<\/li>\r\n    <li>Typical cavity configurations from <strong>3 to 16 molds<\/strong><\/li>\r\n    <li>Limited to <em>small volume bottles<\/em><\/li>\r\n    <li>No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n<p><strong>Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n<p>Production capacity ranges:<\/p>\r\n\r\n<ul>\r\n    <li><strong>50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n    <li><strong>700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n    <li>Up to <strong>1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n<p>Safety features include <strong>two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n<h2>Technical Specifications<\/h2>\r\n\r\n<p>Standard <strong>blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n<table>\r\n    <thead>\r\n        <tr>\r\n            <th>Parameter<\/th>\r\n            <th>Typical Range<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td><strong>Mandrel spacing<\/strong><\/td>\r\n            <td>38\u201350mm (wider for large openings)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Neck diameter<\/strong><\/td>\r\n            <td>28\u201333mm (water and beverage)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Heating zones<\/strong><\/td>\r\n            <td>20+ zones plus return-path stations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Linear cavities<\/strong><\/td>\r\n            <td>4\u201310 cavities<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Rotary cavities<\/strong><\/td>\r\n            <td>Up to 40 cavities<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Each <strong>blow station<\/strong> includes:<\/p>\r\n\r\n<ul>\r\n    <li>Dedicated <strong>mold assemblies<\/strong><\/li>\r\n    <li><strong>Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n    <li><strong>Water circuit connections<\/strong> for cooling<\/li>\r\n    <li>Three-valve air systems: <em>pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Manufacturers<\/h2>\r\n\r\n<p>The global <strong>blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n    <li><strong>Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n    <li><strong>Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n    <li><strong>KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n    <li><strong>Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n<p>Used equipment from these brands offers <strong>proven reliability<\/strong> with available <em>spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n<h2>Buying Used Blow Molding Equipment<\/h2>\r\n\r\n<p><strong>Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n    <li><strong>Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n    <li><strong>Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n    <li><strong>Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n    <li><strong>Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n<p>Modern <strong>patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":6203,"name":"SIG","slug":"sig","term_group":0,"term_taxonomy_id":6203,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"Blowmax 12","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1209,"name":"Compressor","slug":"used-compressor","term_group":0,"term_taxonomy_id":1209,"taxonomy":"machine_types","description":"<p>A <strong>compressor<\/strong> is a machine that generates force by compressing gas or vapor, producing <strong>compressed air<\/strong> for industrial applications. The compressor increases aeriform body pressure through a mechanical procedure, delivering air at pressures necessary for multiple purposes across bottling and manufacturing operations.<\/p>\r\n\r\n<p><strong>Compressed air<\/strong> is atmospheric air reduced in volume and stored in pressure-resistant tanks or used immediately. As the <strong>fourth form of energy<\/strong> used in industry, compressed air offers unique characteristics: unlike gas, water, and electricity supplied by external companies, it is generated on-site directly by the user, with quality and production costs depending entirely on internal systems.<\/p>\r\n\r\n<h2>How Compressors Work<\/h2>\r\n\r\n<p>The <strong>air compressor operating principle<\/strong> involves several key components:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Motor<\/strong> \u2014 drives the compression mechanism<\/li>\r\n    <li><strong>Air inlet valve<\/strong> \u2014 allows atmospheric air entry<\/li>\r\n    <li><strong>Air outlet valve<\/strong> \u2014 releases compressed air<\/li>\r\n    <li><strong>Storage tank<\/strong> \u2014 holds compressed air for use<\/li>\r\n<\/ul>\r\n\r\n<p>Air is sucked into the machine, compressed by internal components according to the specific technology, and pushed into the tank. When <strong>maximum pressure<\/strong> is reached, the cycle completes and the compressor stops, restarting when pressure drops below a predefined threshold.<\/p>\r\n\r\n<h2>Compressor Selection Criteria<\/h2>\r\n\r\n<p>Choosing the correct compressor requires evaluating several parameters:<\/p>\r\n\r\n<h3>Flow Rate<\/h3>\r\n\r\n<p><strong>Flow rate<\/strong> indicates the air volume the compressor delivers to power multiple devices simultaneously. This value is expressed in:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Liters per second<\/strong> (l\/s)<\/li>\r\n    <li><strong>Cubic meters per hour<\/strong> (m\u00b3\/h)<\/li>\r\n    <li><strong>Normal cubic meters per hour<\/strong> (Nm\u00b3\/h) \u2014 standardized reference conditions<\/li>\r\n<\/ul>\r\n\r\n<p>The <strong>normal cubic meter<\/strong> (Nm\u00b3) refers to dry air at <strong>0\u00b0C<\/strong> (273 K), barometric pressure of <strong>101,325 Pa<\/strong> (1.01325 bar), at sea level altitude. This convention allows universal comparison between different systems. Normal flow rate must be converted to <em>effective flow rate<\/em> based on actual operating conditions before selecting equipment.<\/p>\r\n\r\n<p>Recommended practice: select a compressor offering approximately <strong>30% safety margin<\/strong> above estimated requirements.<\/p>\r\n\r\n<h3>Pressure<\/h3>\r\n\r\n<p><strong>Operating pressure<\/strong> depends on the industrial equipment or pneumatic circuit being powered, expressed in <strong>bar<\/strong> or <strong>pascal<\/strong> (Pa):<\/p>\r\n\r\n<ul>\r\n    <li><strong>Single-stage compressors<\/strong> \u2014 maximum <strong>10 bar<\/strong><\/li>\r\n    <li><strong>Multistage compressors<\/strong> \u2014 up to <strong>400 bar<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Power and Storage<\/h3>\r\n\r\n<p>Compressor <strong>power<\/strong> depends on desired air flow and outlet pressure. The <strong>compressed air reservoir<\/strong> must be correctly sized to avoid constant engine stress, allowing the motor to start according to demand without continuous operation.<\/p>\r\n\r\n<h2>Types of Compressors<\/h2>\r\n\r\n<p>Two main categories exist: <strong>volumetric (positive displacement)<\/strong> compressors and <strong>centrifugal (dynamic)<\/strong> compressors. Most industrial compressors are volumetric machines achieving compression by reducing air volume.<\/p>\r\n\r\n<h3>Piston Compressors<\/h3>\r\n\r\n<p><strong>Piston compressors<\/strong> offer economical solutions for non-continuous use:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Pressure<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Duty Cycle<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single-cylinder<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">10 bar<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60% max (35 min\/hour)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Multistage<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 400 bar<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60% max (35 min\/hour)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Considerations for piston compressors:<\/p>\r\n\r\n<ul>\r\n    <li>Generally the <strong>most economical<\/strong> option among compressor types<\/li>\r\n    <li>May expel some oil with compressed air \u2014 <strong>filtration systems<\/strong> required for clean air applications<\/li>\r\n    <li><strong>Relatively noisy<\/strong> operation may affect nearby workers<\/li>\r\n    <li>Best suited for <em>intermittent use<\/em> rather than continuous operation<\/li>\r\n<\/ul>\r\n\r\n<h3>Screw Compressors<\/h3>\r\n\r\n<p><strong>Screw compressors<\/strong> use helical screws instead of pistons and represent the most common model in industrial applications:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Pressure Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Duty Cycle<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single-stage<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 5 bar<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">100% (continuous)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Multistage<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 13 bar<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">100% (continuous)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Key advantages of screw compressors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Considerable flow rate<\/strong> and high compression ratio even in single-stage configuration<\/li>\r\n    <li><strong>100% duty cycle<\/strong> \u2014 capable of continuous operation<\/li>\r\n    <li><strong>Variable speed models<\/strong> (with inverters) adapt rotation speed to demand, optimizing energy consumption<\/li>\r\n    <li>More compact than equivalent-performance piston models<\/li>\r\n<\/ul>\r\n\r\n<h3>Vane Compressors<\/h3>\r\n\r\n<p><strong>Vane compressors<\/strong> use sliding foils in an eccentric rotor to achieve compression. Characteristics include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Good energy efficiency<\/strong><\/li>\r\n    <li><strong>Lower rotation speed<\/strong> than screw compressors at equivalent pressure and flow<\/li>\r\n    <li><strong>Reduced component wear<\/strong> and maintenance requirements<\/li>\r\n    <li>Common in <strong>printing<\/strong>, <strong>wood processing<\/strong>, and <strong>packaging<\/strong> industries<\/li>\r\n    <li><strong>Oil-free models<\/strong> available for energy and medical sectors<\/li>\r\n<\/ul>\r\n\r\n<h3>Centrifugal (Dynamic) Compressors<\/h3>\r\n\r\n<p><strong>Centrifugal compressors<\/strong> draw air through paddle wheel movement, similar to automotive turbochargers. These machines serve applications requiring <strong>high flow rates<\/strong> and <strong>sustained pressure<\/strong> without interruption:<\/p>\r\n\r\n<ul>\r\n    <li>Flow rates up to <strong>500,000 m\u00b3\/h<\/strong><\/li>\r\n    <li>Pressures up to <strong>200 bar<\/strong><\/li>\r\n    <li>Integrated reducer for optimal engine speed regulation<\/li>\r\n    <li>Primary use in <strong>energy sector<\/strong> and <strong>chemical industry<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Oil-Free Compressors<\/h2>\r\n\r\n<p><strong>Oil-free compressors<\/strong> compress air without oil in the compression chamber, eliminating contamination risk and special filtration requirements. These models provide clean air essential for:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Bottling operations<\/strong> \u2014 product safety and quality<\/li>\r\n    <li><strong>Electronics industry<\/strong> \u2014 semiconductor production<\/li>\r\n    <li><strong>Pharmaceutical and chemical industries<\/strong> \u2014 contamination-free processes<\/li>\r\n    <li><strong>Medical sector<\/strong> \u2014 sterile air requirements<\/li>\r\n    <li><strong>Food processing<\/strong> \u2014 hygiene compliance<\/li>\r\n    <li><strong>Automotive assembly<\/strong> \u2014 finishing operations<\/li>\r\n<\/ul>\r\n\r\n<p>Oil-free compressors must satisfy <strong>ISO 8573-1 Class 0<\/strong> standard, guaranteeing total absence of oil. Higher classes define maximum permissible oil quantities, requiring additional <strong>air dryers<\/strong> for proper air quality.<\/p>\r\n\r\n<h2>Cooling Systems<\/h2>\r\n\r\n<h3>Air-Cooled Compressors<\/h3>\r\n\r\n<p><strong>Air-cooled compressors<\/strong> use forced ventilation containing approximately <strong>100% of consumed motor energy<\/strong> as heat within the compressor unit. These systems are widely available and simpler to install.<\/p>\r\n\r\n<h3>Water-Cooled Compressors<\/h3>\r\n\r\n<p><strong>Water-cooled compressors<\/strong> place modest demands on room ventilation, as cooling water absorbs approximately <strong>90% of motor energy<\/strong> as heat. Better cooling in intercoolers and aftercoolers increases efficiency and water vapor condensation.<\/p>\r\n\r\n<p>Three water cooling configurations exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">System Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Considerations<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Open without circulation<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">External water source (municipal, lake, river, well); discharged as wastewater<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cheap installation; high operating costs; filtration required for natural sources<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Open with circulation<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cooling tower; water cooled to 2\u00b0C below ambient by evaporation<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Limited water availability; requires chemical treatment; freeze protection needed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Closed with circulation<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">External heat exchanger (plate or radiator with fans); same water circulates continuously<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low maintenance; requires antifreeze (glycol); limited supervision needed<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Air Treatment Equipment<\/h2>\r\n\r\n<h3>Dryers<\/h3>\r\n\r\n<p>Atmospheric air contains water vapor that increases during compression heating. As compressed air expands and cools, saturated vapor transforms into <strong>condensate<\/strong> requiring separation. <strong>Dryers<\/strong> eliminate remaining water vapor that would compromise equipment function.<\/p>\r\n\r\n<p><strong>Refrigeration dryers<\/strong> exploit the relationship between temperature reduction and humidity condensation. Efficiency is expressed as <strong>Pressure Dew Point (PDP)<\/strong> \u2014 the condensation temperature at pressure above atmospheric. Limitation: cannot operate below <strong>0\u00b0C PDP<\/strong> (condensate would freeze).<\/p>\r\n\r\n<p><strong>Adsorption dryers<\/strong> use hygroscopic materials to absorb moisture, achieving dew points down to <strong>-70\u00b0C<\/strong>. Essential for:<\/p>\r\n\r\n<ul>\r\n    <li>External piping installations<\/li>\r\n    <li>Environments below refrigeration dryer dew point<\/li>\r\n    <li><strong>Food and pharmaceutical<\/strong> critical applications<\/li>\r\n<\/ul>\r\n\r\n<h3>Filtration<\/h3>\r\n\r\n<p>Atmospheric air entering compressors contains fine dust and impurities, plus oil particles from lubrication systems and water aerosols. <strong>Air purity classes<\/strong> are defined by <strong>ISO 8573-1:2010<\/strong>, specifying maximum contaminant content for each class.<\/p>\r\n\r\n<p>Filter systems typically combine multiple elements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Particle filters<\/strong> \u2014 remove solid contaminants<\/li>\r\n    <li><strong>De-oiling filters<\/strong> \u2014 eliminate oil mists<\/li>\r\n    <li><strong>Coalescing filters<\/strong> \u2014 capture water and oil aerosols<\/li>\r\n    <li><strong>Activated carbon filters<\/strong> \u2014 remove vapors and odors<\/li>\r\n    <li><strong>Sterile filters<\/strong> \u2014 eliminate microorganisms for food, pharmaceutical, and cosmetic industries<\/li>\r\n<\/ul>\r\n\r\n<h3>Condensate Drains<\/h3>\r\n\r\n<p><strong>Condensate<\/strong> contains emulsified oil particles, dust, and impurities requiring drainage from collection points. Three drain types exist:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Float drains<\/strong> \u2014 valve opens when liquid exceeds threshold, closes before air escapes<\/li>\r\n    <li><strong>Electronic drains<\/strong> \u2014 valve controlled by electronic level sensor<\/li>\r\n    <li><strong>Timed drains<\/strong> \u2014 solenoid valve opens at preset intervals with adjustable timing<\/li>\r\n<\/ul>\r\n\r\n<p><em>Environmental note:<\/em> Condensate discharge into sewers risks significant fines. As a compressed air waste product, condensate contains hydrocarbons, sulfur dioxide, copper, lead, iron, and other harmful substances.<\/p>\r\n\r\n<h2>Compressed Air Storage<\/h2>\r\n\r\n<p><strong>Compressed air tanks<\/strong> are typically constructed from carbon steel with external epoxy powder coating for corrosion resistance. Available in <strong>vertical<\/strong> (most common) or <strong>horizontal<\/strong> configurations, tanks must be sized according to:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compressor capacity<\/strong><\/li>\r\n    <li><strong>Regulation system<\/strong> requirements<\/li>\r\n    <li><strong>Expected consumption<\/strong> including peak demands<\/li>\r\n<\/ul>\r\n\r\n<p>Tanks maintain constant system pressure, compensating for consumption peaks exceeding compressor capacity. Installation should be near the compressor in a cool environment, allowing access to <strong>condensate drain<\/strong> and <strong>safety valve<\/strong>.<\/p>\r\n\r\n<h3>Safety Valves<\/h3>\r\n\r\n<p><strong>Safety valves<\/strong> prevent maximum permissible pressure from being exceeded, functioning even if upstream safety devices fail. Types include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Free exhaust<\/strong> \u2014 direct pressure release<\/li>\r\n    <li><strong>Conveyed exhaust<\/strong> \u2014 connectable to discharge piping<\/li>\r\n    <li><strong>High-pressure specific<\/strong> \u2014 designed for elevated pressure systems<\/li>\r\n<\/ul>\r\n\r\n<p>Key sizing parameters: <strong>calibration pressure<\/strong> (opening threshold), <strong>discharge flow rate<\/strong>, and <strong>operating temperature<\/strong>. Conformity declaration accompanies all safety valves.<\/p>\r\n\r\n<h2>Compressor Room Requirements<\/h2>\r\n\r\n<p>The <strong>compressor room<\/strong> houses most compressed air network components and must meet specific requirements for optimal performance. Centralized installation is generally preferable, ensuring:<\/p>\r\n\r\n<ul>\r\n    <li>Better <strong>operating economy<\/strong><\/li>\r\n    <li>Improved <strong>network design<\/strong><\/li>\r\n    <li>Easier <strong>use and maintenance<\/strong><\/li>\r\n    <li>Protection against <strong>unauthorized access<\/strong><\/li>\r\n    <li>Proper <strong>noise control<\/strong><\/li>\r\n    <li>Controlled <strong>ventilation<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Installation Considerations<\/h3>\r\n\r\n<p>Essential compressor room specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Floor space<\/strong> \u2014 sufficient for current equipment plus future expansion<\/li>\r\n    <li><strong>Clear height<\/strong> \u2014 adequate for lifting electric motors or heavy components<\/li>\r\n    <li><strong>Floor drain<\/strong> \u2014 condensate management from compressor, aftercooler, reservoir, dryers<\/li>\r\n    <li><strong>Load-bearing capacity<\/strong> \u2014 level floor supporting equipment weight<\/li>\r\n    <li><strong>Lifting equipment<\/strong> \u2014 crane or forklift access for heavy components<\/li>\r\n    <li><strong>Anti-vibration<\/strong> \u2014 pads for centrifugal compressors transmitting vibrations<\/li>\r\n<\/ul>\r\n\r\n<h3>Ventilation Requirements<\/h3>\r\n\r\n<p>All compressor room units produce heat requiring extraction through ventilation:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Air-cooled compressors<\/strong> \u2014 nearly 100% of motor energy appears as heat in ventilation air<\/li>\r\n    <li><strong>Water-cooled compressors<\/strong> \u2014 approximately 10% of motor energy in ventilation air<\/li>\r\n<\/ul>\r\n\r\n<p>Ventilation specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Air intake from outside, preferably without long ducts<\/li>\r\n    <li>Suction opening positioned low but protected from snow<\/li>\r\n    <li>Ventilation fans high on end wall, air inlet on opposite wall<\/li>\r\n    <li>Air velocity at inlet opening maximum <strong>4 m\/s<\/strong><\/li>\r\n    <li>Protection against explosive, corrosive dust and substances<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Heat recovery<\/strong> represents an efficient alternative to simple extraction, utilizing waste energy for facility heating.<\/p>\r\n\r\n<h3>Outdoor Installation<\/h3>\r\n\r\n<p>When indoor facilities are unavailable, compressors may be installed outdoors under canopy, addressing:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Freeze risk<\/strong> \u2014 condensate pockets and drains<\/li>\r\n    <li><strong>Weather protection<\/strong> \u2014 rain and snow at air inlet and ventilation openings<\/li>\r\n    <li><strong>Solid base<\/strong> \u2014 asphalt, concrete slab, or leveled cobblestone<\/li>\r\n    <li><strong>Contamination risk<\/strong> \u2014 dust, flammable, or aggressive substances<\/li>\r\n    <li><strong>Security<\/strong> \u2014 protection against unauthorized access<\/li>\r\n<\/ul>","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":11679,"name":"NEA","slug":"nea","term_group":0,"term_taxonomy_id":11679,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"<p>A <strong>premix system<\/strong> (also called <strong>mixer<\/strong>) performs <strong>deaeration<\/strong>, <strong>blending<\/strong>, and <strong>carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of <strong>two components<\/strong> (water and syrup) to a maximum of <strong>eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n<p>Premix systems are essential for <strong>soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through <strong>high-pressure carbonation<\/strong>.<\/p>\r\n\r\n<h2>Premix System Capacities<\/h2>\r\n\r\n<p>Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Available capacities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Nominal efficiency range<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33% to 100%<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Maximum efficiency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">110% of nominal capacity<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Ingredient capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">2 to 8 components<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Operating Principles<\/h2>\r\n\r\n<p>Premix systems use a <strong>register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. <strong>High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n<p>Key process features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n    <li><strong>Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n    <li><strong>Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n    <li><strong>Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n<h2>Premix System Advantages<\/h2>\r\n\r\n<ul>\r\n    <li><strong>High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n    <li><strong>No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n    <li><strong>Quick product changeover<\/strong> \u2014 water rinse in less than <strong>10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n    <li><strong>Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n    <li><strong>Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n<h2>Measurement and Control Systems<\/h2>\r\n\r\n<p>Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n<ul>\r\n    <li><strong>CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n    <li><strong>Brix value measurement<\/strong> for sugar content control<\/li>\r\n    <li><strong>Product output monitoring<\/strong><\/li>\r\n    <li><strong>Data collection software<\/strong> for process documentation<\/li>\r\n    <li><strong>Automatic CIP valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Premix systems feature <strong>corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to <strong>AISI 304<\/strong>)<\/li>\r\n    <li><strong>Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n    <li><strong>High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n    <li><strong>Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections and Monitoring<\/h2>\r\n\r\n<p>Standard premix configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n    <li><strong>Refrigerant supply<\/strong> with monitoring system<\/li>\r\n    <li><strong>Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n    <li><strong>Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n    <li><strong>Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n<h2>Special Product Handling<\/h2>\r\n\r\n<p>Advanced premix systems accommodate products with <strong>pulp and fiber content<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No limitations<\/strong> on pulp and fiber size<\/li>\r\n    <li>Dedicated <strong>heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n    <li><strong>Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n<h2>Cleaning System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Water rinse<\/strong> product changeover<\/li>\r\n    <li>Rapid changeover time under <strong>10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"MS 4512","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"<p>A <strong>rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing <strong>impurities<\/strong>, <strong>dust<\/strong>, and <strong>foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are <strong>sterile and ready for filling<\/strong>.<\/p>\r\n\r\n<h2>How Rinsing Machines Work<\/h2>\r\n\r\n<p>The <strong>automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n    <li><strong>Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n    <li><strong>Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n    <li><strong>Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n    <li><strong>Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of <strong>peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n    <li><strong>Drying<\/strong> \u2014 strong jet of <strong>filtered compressed air<\/strong> dries interior instantly<\/li>\r\n    <li><strong>Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n<h2>Rinsing Machine Configurations<\/h2>\r\n\r\n<p><strong>Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n<h3>Adjustable Components<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n    <li><strong>Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n    <li><strong>Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Circuit Options<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">One cleaning medium for interior rinsing<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Dual circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Two separate cleaning media for enhanced sterilization<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Fixed nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Spray from fixed position outside bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Insertable nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Nozzle enters bottle for thorough interior coverage<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Format Compatibility<\/h2>\r\n\r\n<p>Rinsing machines accommodate <strong>diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n    <li><strong>Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n    <li><strong>Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n    <li><strong>Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n<p>All format-specific components (<strong>stars<\/strong>, <strong>augers<\/strong>, <strong>clamps<\/strong>, <strong>height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n<h2>Rinsing Media<\/h2>\r\n\r\n<p>Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n    <li><strong>Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n    <li><strong>Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n    <li><strong>Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60+ years market presence; serves 60 countries internationally<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>WAB<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bertolaso<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used rinsing machines from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Variojet ","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"VP-IM","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"<p>A <strong>capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a <strong>cap elevator<\/strong> and <strong>hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n<p>The capping process follows a precise sequence: bottles travel from the conveyor belt to an <strong>auger<\/strong> that spaces and inserts them into a <strong>rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n<h2>Types of Capping Machines<\/h2>\r\n\r\n<h3>Linear Capping Machines<\/h3>\r\n\r\n<p><strong>Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n    <li>Lower capital investment for <em>small to medium operations<\/em><\/li>\r\n    <li>Simplified format changeover procedures<\/li>\r\n    <li>Ideal for <strong>craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Capping Machines<\/h3>\r\n\r\n<p><strong>Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n<h2>Cap Types and Applications<\/h2>\r\n\r\n<p>Automatic capping machines process a wide range of <strong>closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n<h3>Screw Caps<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n    <li><strong>Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n    <li><strong>ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n    <li><strong>Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n<h3>Cork Closures<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n    <li><strong>Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with <strong>wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n    <li><strong>Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n<h3>Other Closure Types<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n    <li><strong>Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n    <li><strong>Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n    <li><strong>T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n<h2>Product-Specific Capping Solutions<\/h2>\r\n\r\n<p>Closure selection depends on the <strong>bottled product<\/strong> and <strong>container type<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Product<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Common Closures<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Container<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Still wine<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Straight cork, ROPP, screw cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sparkling wine \/ Champagne<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Mushroom cork with wire cage<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Spirits<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">ROPP, T-cap, mushroom cork<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Water \/ Soft drinks<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Plastic screw cap, sports cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Beer<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Crown cap, twist-off<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Oil<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Aluminum screw cap<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Children's beverages<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sports cap, screw cap (25-33cl formats)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottle<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Capping Machine Configuration<\/h2>\r\n\r\n<p>Proper capping requires matching <strong>machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n    <li><strong>Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n    <li><strong>Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n    <li><strong>Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n<h2>Leading Capping Machine Manufacturers<\/h2>\r\n\r\n<p>The market features established brands known for reliability and performance:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n    <li><strong>Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n    <li><strong>Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Used capping machines from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support. <strong>ROPP capping machines<\/strong> and <strong>mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13020,"name":"CLARANOR","slug":"claranor","term_group":0,"term_taxonomy_id":13020,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Sistema de desinfec\u00e7\u00e3o de tampas"},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Contiroll","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13022,"name":"Velcorin","slug":"velcorin","term_group":0,"term_taxonomy_id":13022,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Unidade de dosagem "},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3036,"name":"VIDEOJET","slug":"videojet","term_group":0,"term_taxonomy_id":3036,"taxonomy":"manufacturer","description":"","parent":0,"count":29,"filter":"raw"},"model":"3330","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":202,"name":"Handle Applicator","slug":"handle-applicator","term_group":0,"term_taxonomy_id":202,"taxonomy":"machine_types","description":"","parent":0,"count":4,"filter":"raw"},"manufacturer":{"term_id":735,"name":"Twin Pack","slug":"twin-pack","term_group":0,"term_taxonomy_id":735,"taxonomy":"manufacturer","description":"","parent":0,"count":70,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13023,"name":"Lang","slug":"lang","term_group":0,"term_taxonomy_id":13023,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"External foam cleaning"},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Checkmat","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3102,"name":"LOGOPACK","slug":"logopack","term_group":0,"term_taxonomy_id":3102,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Limpeza externa de espuma"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13024,"name":"Gronemeyer","slug":"gronemeyer","term_group":0,"term_taxonomy_id":13024,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Rotuladora Sixpack "},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13024,"name":"Gronemeyer","slug":"gronemeyer","term_group":0,"term_taxonomy_id":13024,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Transportador de bra\u00e7adeira"},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"<p>A <strong>shrink wrapper<\/strong> creates bundled packages by wrapping containers in <strong>shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n<p>The machine operates in two phases:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n    <li><strong>Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n<h2>How Shrink Wrappers Work<\/h2>\r\n\r\n<p>The <strong>shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n    <li><strong>Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n    <li><strong>Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n    <li><strong>Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n    <li><strong>Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n<h2>Types of Shrink Wrappers<\/h2>\r\n\r\n<h3>Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: maximum <strong>25 bundles\/minute<\/strong><\/li>\r\n    <li>Package stops during sealing operation<\/li>\r\n    <li>Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n<h3>Film Launcher Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with <strong>5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: up to <strong>200 packs\/minute per lane<\/strong><\/li>\r\n    <li>Available in <strong>one, two, or three-lane<\/strong> configurations<\/li>\r\n    <li><strong>No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n    <li>Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Wrapper Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Operation<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing bar<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 25 bundles\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Stop-and-seal cycle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Film launcher<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 packs\/min\/lane<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Continuous motion<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<p>Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n    <li><strong>Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n    <li><strong>Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n    <li><strong>Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n    <li><strong>Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n<h3>Tray Insert Applications<\/h3>\r\n\r\n<p>The <strong>tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n<ul>\r\n    <li>Mayonnaise jars<\/li>\r\n    <li>Vinegar bottles<\/li>\r\n    <li>Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Film Technology<\/h2>\r\n\r\n<h3>Film Type<\/h3>\r\n\r\n<p>Most shrink wrappers use <strong>LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from <strong>two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n<p>Film specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n    <li>Printable up to <strong>10 colors<\/strong> using flexographic systems<\/li>\r\n    <li><strong>Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n<h3>Reel Changeover<\/h3>\r\n\r\n<p>When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform <strong>automatic junction<\/strong> between coils.<\/p>\r\n\r\n<h2>Shrink Tunnel (Oven)<\/h2>\r\n\r\n<p>The <strong>shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Electrical resistances<\/strong> heat the air<\/li>\r\n    <li><strong>Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n    <li><strong>Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n<h2>Antistatic Systems<\/h2>\r\n\r\n<p>Continuous operation requires <strong>antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n<ul>\r\n    <li>Processing interruptions<\/li>\r\n    <li>Electric shocks to operators<\/li>\r\n    <li>Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n<h2>Applications<\/h2>\r\n\r\n<p>Shrink wrappers package products requiring <strong>grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n    <li><strong>Beverage cans<\/strong><\/li>\r\n    <li><strong>Food containers<\/strong><\/li>\r\n    <li>Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n<p>After shrink wrapping, bundles may receive <strong>handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n<h2>Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n<p>Established brands in the shrink wrapper market include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Zambelli<\/strong><\/li>\r\n    <li><strong>Dimac<\/strong><\/li>\r\n    <li><strong>Krones<\/strong><\/li>\r\n    <li><strong>OCME<\/strong><\/li>\r\n    <li><strong>SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Used shrink wrappers from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Kisters TSP 030V","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"<p>A <strong>shrink wrapper<\/strong> creates bundled packages by wrapping containers in <strong>shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n<p>The machine operates in two phases:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n    <li><strong>Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n<h2>How Shrink Wrappers Work<\/h2>\r\n\r\n<p>The <strong>shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n    <li><strong>Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n    <li><strong>Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n    <li><strong>Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n    <li><strong>Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n<h2>Types of Shrink Wrappers<\/h2>\r\n\r\n<h3>Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: maximum <strong>25 bundles\/minute<\/strong><\/li>\r\n    <li>Package stops during sealing operation<\/li>\r\n    <li>Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n<h3>Film Launcher Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with <strong>5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: up to <strong>200 packs\/minute per lane<\/strong><\/li>\r\n    <li>Available in <strong>one, two, or three-lane<\/strong> configurations<\/li>\r\n    <li><strong>No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n    <li>Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Wrapper Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Operation<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing bar<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 25 bundles\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Stop-and-seal cycle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Film launcher<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 packs\/min\/lane<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Continuous motion<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<p>Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n    <li><strong>Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n    <li><strong>Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n    <li><strong>Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n    <li><strong>Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n<h3>Tray Insert Applications<\/h3>\r\n\r\n<p>The <strong>tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n<ul>\r\n    <li>Mayonnaise jars<\/li>\r\n    <li>Vinegar bottles<\/li>\r\n    <li>Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Film Technology<\/h2>\r\n\r\n<h3>Film Type<\/h3>\r\n\r\n<p>Most shrink wrappers use <strong>LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from <strong>two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n<p>Film specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n    <li>Printable up to <strong>10 colors<\/strong> using flexographic systems<\/li>\r\n    <li><strong>Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n<h3>Reel Changeover<\/h3>\r\n\r\n<p>When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform <strong>automatic junction<\/strong> between coils.<\/p>\r\n\r\n<h2>Shrink Tunnel (Oven)<\/h2>\r\n\r\n<p>The <strong>shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Electrical resistances<\/strong> heat the air<\/li>\r\n    <li><strong>Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n    <li><strong>Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n<h2>Antistatic Systems<\/h2>\r\n\r\n<p>Continuous operation requires <strong>antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n<ul>\r\n    <li>Processing interruptions<\/li>\r\n    <li>Electric shocks to operators<\/li>\r\n    <li>Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n<h2>Applications<\/h2>\r\n\r\n<p>Shrink wrappers package products requiring <strong>grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n    <li><strong>Beverage cans<\/strong><\/li>\r\n    <li><strong>Food containers<\/strong><\/li>\r\n    <li>Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n<p>After shrink wrapping, bundles may receive <strong>handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n<h2>Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n<p>Established brands in the shrink wrapper market include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Zambelli<\/strong><\/li>\r\n    <li><strong>Dimac<\/strong><\/li>\r\n    <li><strong>Krones<\/strong><\/li>\r\n    <li><strong>OCME<\/strong><\/li>\r\n    <li><strong>SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Used shrink wrappers from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Kisters SP 50V","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13025,"name":"Terboven","slug":"terboven","term_group":0,"term_taxonomy_id":13025,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Doppler de nitrog\u00eanio"},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"<p>A <strong>pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using <strong>stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the <strong>logistics chain<\/strong>.<\/p>\r\n\r\n<p>Pallet wrappers are available in <strong>automatic<\/strong> and <strong>semi-automatic<\/strong> configurations with three main solutions: <strong>rotating table<\/strong>, <strong>rotating arm<\/strong>, and <strong>rotating ring<\/strong>.<\/p>\r\n\r\n<h2>Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n<p><strong>Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n<h3>Automatic Rotating Table<\/h3>\r\n\r\n<p>The <strong>rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including <strong>film gripper and cutting<\/strong>.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>20 to 55 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n    <li><strong>Ease of operation<\/strong><\/li>\r\n    <li><strong>Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Arm<\/h3>\r\n\r\n<p>The <strong>rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for <strong>unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>55 to 100 pallets\/hour<\/strong><\/li>\r\n    <li>Ideal for <strong>unstable or heavy pallets<\/strong><\/li>\r\n    <li>Pallet remains <strong>stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Ring<\/h3>\r\n\r\n<p>The <strong>rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: up to <strong>160 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Maximum throughput<\/strong> for high-volume operations<\/li>\r\n    <li>Customizable <strong>wrapping cycles<\/strong> and <strong>layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer <strong>versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n<p>Available configurations:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n    <li><strong>Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n    <li><strong>Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n<h2>Wrapper Configuration Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Capacity<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Table<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20\u201355 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Limited space; stable loads; low maintenance priority<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Arm<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">55\u2013100 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unstable or heavy pallets; medium-high volume<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Ring<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 160 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; custom cycle requirements<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Pre-Stretch System<\/h2>\r\n\r\n<p>All automatic and semi-automatic wrappers are equipped with a <strong>reel holder trolley<\/strong> featuring a motorized <strong>film pre-stretch system<\/strong>.<\/p>\r\n\r\n<p><strong>Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Pre-stretch percentage adjustable from <strong>0% to 450%<\/strong> depending on film characteristics<\/li>\r\n    <li>Adjustment via <strong>gear replacement<\/strong> or <strong>inverter control<\/strong> from electrical panel<\/li>\r\n    <li><strong>Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n    <li>Significant <strong>film consumption reduction<\/strong><\/li>\r\n    <li><strong>Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n    <li>Maximized <strong>load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n<p>Optimal pre-stretch settings maximize film characteristics while ensuring <strong>palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":663,"name":"Robopac","slug":"robopac","term_group":0,"term_taxonomy_id":663,"taxonomy":"manufacturer","description":"","parent":0,"count":82,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12702,"name":"Gassner","slug":"gassner","term_group":0,"term_taxonomy_id":12702,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Sistema transportador de tampas "},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":3102,"name":"LOGOPACK","slug":"logopack","term_group":0,"term_taxonomy_id":3102,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":"Embalagem de paletes "}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/720964","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/720964\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=720964"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=720964"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=720964"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=720964"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=720964"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=720964"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}