{"id":673956,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=673956"},"modified":"2023-06-29T07:59:59","modified_gmt":"2023-06-29T06:59:59","slug":"linha-de-envase-ass%c3%a9ptico-tetra-pak-usado-1000-ml-prisma-2003-lc390","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-de-envase-ass%c3%a9ptico-tetra-pak-usado-1000-ml-prisma-2003-lc390\/","title":{"rendered":"Linha de Envase Ass\u00e9ptico Tetra Pak Usado 1000 ml Prisma 2003"},"author":27,"featured_media":0,"template":"","format":[1159],"container":[2706],"machine_types":[7468],"manufacturer":[3372],"type_of_product":[2782,2790],"class_list":["post-673956","machines","type-machines","status-publish","hentry","container-brik-pt-br","format-1-l-pt-br","machine_types-linhas-completas","manufacturer-tetra-pak-pt-br","type_of_product-laticinios","type_of_product-suco"],"acf":{"refno":"LC390","year":{"value":"2003","label":"2003"},"speed":"7000","fill_type":{"value":"1","label":"Aseptic"},"isobaric":false,"seller":668856,"custom_speed_and_unit":{"custom_speed":"","unit":""},"description":"Linha de Envase Ass\u00e9ptico Tetra Pak Usada 1000 ml Prisma 2003: Aumentando a Efici\u00eancia na Embalagem de Produtos L\u00e1cteos e Sucos<\/b><\/h1>\n
Na ind\u00fastria de alimentos e bebidas, solu\u00e7\u00f5es de embalagem eficientes e confi\u00e1veis \u200b\u200bs\u00e3o cruciais para preservar a qualidade e prolongar a vida \u00fatil dos produtos. Quando se trata de embalagens ass\u00e9pticas, a linha de envase da Tetra Pak \u00e9 um nome conhecido e confi\u00e1vel. Dentre suas ofertas, destaca-se a Linha de Envase Ass\u00e9ptico Tetra Pak Usado 1000 ml Prisma 2003, uma solu\u00e7\u00e3o vers\u00e1til e de alto desempenho para o envase e embalagem de produtos l\u00e1cteos e sucos. Com sua velocidade impressionante, compatibilidade com recipientes e tipo de envase ass\u00e9ptico, esta linha de envase garante a integridade ideal do produto e a satisfa\u00e7\u00e3o do cliente.<\/span><\/p>\nVis\u00e3o geral da linha de envase da Tetra Pak<\/b><\/h2>\n
A linha de envase da Tetra Pak \u00e9 uma solu\u00e7\u00e3o de embalagem bem estabelecida e altamente considerada no setor. \u00c9 composto por v\u00e1rias m\u00e1quinas que funcionam perfeitamente juntas para garantir opera\u00e7\u00f5es de envase e embalagem eficientes e higi\u00eanicas. A Linha de Envase Ass\u00e9ptico Tetra Pak Usado 1000 ml Prisma 2003 inclui a Envasadora, Envasadora e Envasadora de Papel\u00e3o, todas projetadas para atender as necessidades espec\u00edficas da ind\u00fastria de latic\u00ednios e sucos.<\/span><\/p>\nPrincipais recursos e especifica\u00e7\u00f5es<\/b><\/h2>\n
A Linha de Envase Ass\u00e9ptico Tetra Pak Usado 1000 ml Prisma 2003 oferece diversas caracter\u00edsticas e especifica\u00e7\u00f5es not\u00e1veis \u200b\u200bque o tornam uma excelente op\u00e7\u00e3o para empresas:<\/span><\/p>\n\n- Envasadora: Tetra Pak\u00ae A3 Flex 1000 ml Prisma (2003)<\/b>
\n<\/b>A envasadora \u00e9 o componente central da linha, respons\u00e1vel por encher com precis\u00e3o os recipientes com o produto desejado. O modelo Tetra Pak A3 Flex 1000 ml Prisma oferece uma velocidade not\u00e1vel de 7000 garrafas por hora (BPH), garantindo taxas de produ\u00e7\u00e3o eficientes. Seu tipo de envase ass\u00e9ptico garante que o produto permane\u00e7a livre de contamina\u00e7\u00e3o, mantendo sua qualidade e prolongando sua vida \u00fatil.<\/span><\/li>\n- M\u00e1quina de tampar: Tetra Pak\u00ae TCA45 (2003)<\/b>
\n<\/b>A m\u00e1quina de tampar garante a veda\u00e7\u00e3o adequada dos recipientes, evitando vazamentos ou adultera\u00e7\u00f5es. O modelo Tetra Pak TCA45 integrado a esta linha de envase oferece desempenho de fechamento confi\u00e1vel e consistente, aumentando ainda mais a integridade e a seguran\u00e7a do produto.<\/span><\/li>\n- Empacotadora de papel\u00e3o: Tetra Pak\u00ae TCBP70 (2003)<\/b>
\n<\/b>O empacotador de papel\u00e3o \u00e9 respons\u00e1vel por agrupar os recipientes cheios e coloc\u00e1-los em caixas para facilitar o transporte e armazenamento. O modelo Tetra Pak TCBP70 inclu\u00eddo nesta linha agiliza o processo de embalagem, otimizando a efici\u00eancia e reduzindo a necessidade de m\u00e3o de obra.<\/span><\/li>\n<\/ul>\nBenef\u00edcios da Linha de Envase Ass\u00e9ptico Tetra Pak Usado 1000 ml Prisma 2003<\/b><\/h2>\n
A Linha de Envase Ass\u00e9ptica Tetra Pak Usada 1000 ml Prisma 2003 oferece in\u00fameros benef\u00edcios para as empresas que atuam no setor de latic\u00ednios e sucos:<\/span><\/p>\n\n- Efici\u00eancia aprimorada: Com uma m\u00e1quina de envase de alta velocidade capaz de lidar com 7.000 BPH, esta linha de envase permite que os fabricantes atendam aos exigentes requisitos de produ\u00e7\u00e3o com efici\u00eancia.<\/span><\/li>\n
- Compatibilidade Vers\u00e1til com Recipientes: A linha foi projetada especificamente para recipientes Prisma Brik de 1000 ml, tornando-a ideal para embalar produtos l\u00e1cteos e sucos em um formato popular e conveniente.<\/span><\/li>\n
- Prote\u00e7\u00e3o Superior do Produto: O tipo de enchimento ass\u00e9ptico garante que os produtos permane\u00e7am n\u00e3o contaminados e livres de qualquer crescimento microbiano, preservando sua qualidade, sabor e valor nutricional.<\/span><\/li>\n
- Veda\u00e7\u00e3o confi\u00e1vel: A m\u00e1quina de tampar garante veda\u00e7\u00e3o adequada, evitando vazamentos ou danos durante o transporte e armazenamento.<\/span><\/li>\n
- Processo de embalagem simplificado: A inclus\u00e3o da embaladora de papel\u00e3o Tetra Pak TCBP70 simplifica o processo de embalagem, minimizando o trabalho manual e reduzindo o risco de erros.<\/span><\/li>\n<\/ul>\n
Aplica\u00e7\u00f5es em embalagens de latic\u00ednios e sucos<\/b><\/h2>\n
A Linha de Envase Ass\u00e9ptico Tetra Pak Usada 1000 ml Prisma 2003 encontra extensas aplica\u00e7\u00f5es na embalagem de produtos l\u00e1cteos e sucos. A sua compatibilidade com os recipientes Prisma Brik de 1000 ml torna-o adequado para uma vasta gama de ofertas, incluindo:<\/span><\/p>\n\n- Leite e bebidas l\u00e1cteas<\/span><\/li>\n
- Sumos de fruta e n\u00e9ctares<\/span><\/li>\n
- leite aromatizado<\/span><\/li>\n
- iogurte liquido<\/span><\/li>\n
- Smoothies<\/span><\/li>\n<\/ul>\n
A versatilidade dessa linha de envase permite que os fabricantes embalem diversos produtos de forma eficiente, atendendo \u00e0s diversas necessidades dos consumidores.<\/span><\/p>\n\u00a0<\/span><\/p>\n<\/h2>\n","neck_type":"","crmed":false,"machine_number":"390","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC390-pt-br.pdf","trans_ok":true,"condition":{"value":"3","label":"Vendida"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/pk46i5w6rt4wlc2\/AACtkQ3zSDwQuf6gMSApZHbua?dl=0","machine":[{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"
A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\nDuring the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n
\r\n - Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
- Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
- Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
- Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n
The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\nTypes of Filling Machines<\/h2>\r\n\r\nLinear Filling Machines<\/h3>\r\n\r\n
Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\nRotary Filling Machines<\/h3>\r\n\r\n
Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\nFilling Methods<\/h2>\r\n\r\n
Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\nGravity Filling (Slight Depression)<\/h3>\r\n\r\n
Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\nAfter pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\nIdeal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\nVacuum (Depression) Filling<\/h3>\r\n\r\n
In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\nIdeal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\nVolumetric Filling<\/h3>\r\n\r\n
Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\nIdeal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\nIsobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n
Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n\r\n - Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
- No degassing required at various production stages<\/li>\r\n
- Zero oxygen increase<\/strong> in wine<\/li>\r\n
- Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n
Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\nHot Filling<\/h3>\r\n\r\n
Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\nIdeal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\nAseptic Filling<\/h3>\r\n\r\n
Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\nIdeal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\nFilling Methods Comparison<\/h2>\r\n\r\n
\r\n \r\n \r\n | Method<\/th>\r\n | Principle<\/th>\r\n | Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n |
\r\n \r\n Gravity<\/strong><\/td>\r\n | Gravitational flow with vent tube<\/td>\r\n | Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n | \r\n Vacuum<\/strong><\/td>\r\n | Vacuum pump creates depression<\/td>\r\n | Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n | \r\n Volumetric<\/strong><\/td>\r\n | Magnetic flow meter measurement<\/td>\r\n | Precise volume applications<\/td>\r\n <\/tr>\r\n | \r\n Isobaric<\/strong><\/td>\r\n | Equal pressure tank\/bottle<\/td>\r\n | Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n | \r\n Hot fill<\/strong><\/td>\r\n | 80-85\u00b0C with nitrogen injection<\/td>\r\n | Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n | \r\n Aseptic<\/strong><\/td>\r\n | Sterile sealed environment<\/td>\r\n | Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\nFilling Machine Construction<\/h2>\r\n\r\nThe filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n\r\n - Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
- Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
- Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
- Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n
Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\nFilling Monoblocks<\/h2>\r\n\r\nA filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n\r\n - Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
- Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
- Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n
The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\nPurchasing Used Filling Machines<\/h2>\r\n\r\nUsed filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n\r\n - Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
- Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
- Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
- Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
- Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n
Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":3367,"name":"Tetra Pak\u00ae","slug":"tetra-pak","term_group":0,"term_taxonomy_id":3367,"taxonomy":"manufacturer","description":"","parent":0,"count":89,"filter":"raw"},"model":"A3 Flex 1000 ml Prisma","year":{"value":"2003","label":"2003"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"A capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a cap elevator<\/strong> and hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\nThe capping process follows a precise sequence: bottles travel from the conveyor belt to an auger<\/strong> that spaces and inserts them into a rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\nTypes of Capping Machines<\/h2>\r\n\r\nLinear Capping Machines<\/h3>\r\n\r\nLinear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n\r\n - Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n
- Lower capital investment for small to medium operations<\/em><\/li>\r\n
- Simplified format changeover procedures<\/li>\r\n
- Ideal for craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n
Rotary Capping Machines<\/h3>\r\n\r\nRotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\nCap Types and Applications<\/h2>\r\n\r\nAutomatic capping machines process a wide range of closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\nScrew Caps<\/h3>\r\n\r\n\r\n - Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n
- Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n
- ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n
- Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n
Cork Closures<\/h3>\r\n\r\n\r\n - Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n
- Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n
- Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n
Other Closure Types<\/h3>\r\n\r\n\r\n - Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n
- Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n
- Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n
- T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n
Product-Specific Capping Solutions<\/h2>\r\n\r\nClosure selection depends on the bottled product<\/strong> and container type<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n | Product<\/th>\r\n | Common Closures<\/th>\r\n | Container<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Still wine<\/strong><\/td>\r\n | Straight cork, ROPP, screw cap<\/td>\r\n | Glass bottle<\/td>\r\n <\/tr>\r\n | \r\n Sparkling wine \/ Champagne<\/strong><\/td>\r\n | Mushroom cork with wire cage<\/td>\r\n | Glass bottle<\/td>\r\n <\/tr>\r\n | \r\n Spirits<\/strong><\/td>\r\n | ROPP, T-cap, mushroom cork<\/td>\r\n | Glass bottle<\/td>\r\n <\/tr>\r\n | \r\n | | | | | | | | | |