{"id":670401,"date":"2023-04-17T11:56:39","date_gmt":"2023-04-17T09:56:39","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=670401"},"modified":"2025-01-30T09:19:14","modified_gmt":"2025-01-30T08:19:14","slug":"linha-completa-de-engarrafamento-usada-gea-procomac-2000-lc371","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/linha-completa-de-engarrafamento-usada-gea-procomac-2000-lc371\/","title":{"rendered":"Gea Procomac usou linha completa de engarrafamento at\u00e9 11000 gph"},"author":27,"featured_media":0,"template":"","format":[3209,1147,1135,1164],"container":[2776],"machine_types":[7468],"manufacturer":[2956,1697,5910,2355],"type_of_product":[2791,2788,2789],"class_list":["post-670401","machines","type-machines","status-publish","hentry","container-vidro","format-0-2-l-pt-br","format-0-375-l-pt-br-2","format-0-75-l-pt-br","format-1-5-l-pt-br","machine_types-linhas-completas","manufacturer-bortolin-kemo-pt-br","manufacturer-cames-pt-br","manufacturer-gea-pt-br","manufacturer-robino-galandrino-pt-br","type_of_product-espumante","type_of_product-vinho","type_of_product-vinho-espumante"],"acf":{"refno":"LC371","year":{"value":"2000","label":"2000"},"speed":"11000","condition":{"value":"1","label":"Pronto para opera\u00e7\u00e3o"},"seller":670249,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC371-pt-br.pdf","machine_number":"371","trans_ok":true,"fill_type":{"value":"5","label":"Isob\u00e1rico"},"isobaric":true,"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/qdreledaz05xiog\/AAA6KFyydKxwqfZAXAZEN3kwa?dl=0","machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":5910,"name":"GEA","slug":"gea-pt-br","term_group":0,"term_taxonomy_id":5910,"taxonomy":"manufacturer","description":"","parent":0,"count":11,"filter":"raw"},"model":"54 - 56 - 8 - 8","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                        This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                        Equipment Types Available<\/h2>\r\n\r\n

                        The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                        Container Handling<\/h3>\r\n\r\n
                          \r\n
                        • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                        • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                        • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                          Packaging Equipment<\/h3>\r\n\r\n
                            \r\n
                          • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                          • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                          • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                            Process Systems<\/h3>\r\n\r\n
                              \r\n
                            • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                            • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                            • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                              Utilities and Support<\/h3>\r\n\r\n
                                \r\n
                              • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                              • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                              • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                Equipment Availability<\/h2>\r\n\r\n

                                Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                  \r\n
                                • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                  Spare Parts Consideration<\/h2>\r\n\r\n

                                  For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                  Key spare parts categories:<\/p>\r\n\r\n

                                    \r\n
                                  • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                  • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                  • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                  • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":5910,"name":"GEA","slug":"gea-pt-br","term_group":0,"term_taxonomy_id":5910,"taxonomy":"manufacturer","description":"","parent":0,"count":11,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":"Planta de microfiltra\u00e7\u00e3o"},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":2956,"name":"Bortolin Kemo","slug":"bortolin-kemo-pt-br","term_group":0,"term_taxonomy_id":2956,"taxonomy":"manufacturer","description":"","parent":0,"count":12,"filter":"raw"},"model":"IAM\/3T.TAGB","year":{"value":"2002","label":"2002"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":2956,"name":"Bortolin Kemo","slug":"bortolin-kemo-pt-br","term_group":0,"term_taxonomy_id":2956,"taxonomy":"manufacturer","description":"","parent":0,"count":12,"filter":"raw"},"model":"FO.C.23\/30","year":{"value":"1993","label":"1993"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":2888,"name":"Divider Inserters","slug":"divider-inserters","term_group":0,"term_taxonomy_id":2888,"taxonomy":"machine_types","description":"","parent":0,"count":5,"filter":"raw"},"manufacturer":{"term_id":2956,"name":"Bortolin Kemo","slug":"bortolin-kemo-pt-br","term_group":0,"term_taxonomy_id":2956,"taxonomy":"manufacturer","description":"","parent":0,"count":12,"filter":"raw"},"model":"","year":{"value":"1993","label":"1993"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                    A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                    The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                    How Capsuling Machines Work<\/h2>\r\n\r\n

                                    The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                      \r\n
                                    1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                    2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                    3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                    4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                      The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                      Capsuling Machine Applications<\/h2>\r\n\r\n

                                      Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                        \r\n
                                      • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                      • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                      • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                      • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                      • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                        Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                        Types of Capsuling Heads<\/h2>\r\n\r\n

                                        Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                        Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                        Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                        Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                        Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                        Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                        Machine Configuration Options<\/h2>\r\n\r\n

                                        Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                          \r\n
                                        • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                        • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                        • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                        • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                        • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                          Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                          Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                          The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                            \r\n
                                          • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                          • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                          • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                            Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":2355,"name":"Robino & Galandrino","slug":"robino-galandrino-pt-br","term_group":0,"term_taxonomy_id":2355,"taxonomy":"manufacturer","description":"","parent":0,"count":53,"filter":"raw"},"model":"Astra 6","year":{"value":"1998","label":"1998"},"notes":"","machine_type_as_text":"Insersor de colm\u00e9ia"},{"machine_type":{"term_id":7094,"name":"Bottle Washer Dryer","slug":"used-bottle-washer-dryer","term_group":0,"term_taxonomy_id":7094,"taxonomy":"machine_types","description":"","parent":0,"count":9,"filter":"raw"},"manufacturer":{"term_id":1697,"name":"Cames","slug":"cames-pt-br","term_group":0,"term_taxonomy_id":1697,"taxonomy":"manufacturer","description":"","parent":0,"count":14,"filter":"raw"},"model":"WDR","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                            A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                            Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                            Types of Palletizers<\/h2>\r\n\r\n

                                            Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                            Robotic Palletizers<\/h3>\r\n\r\n

                                            Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                            Advantages:<\/p>\r\n\r\n

                                              \r\n
                                            • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                            • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                            • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                            • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                            • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                            • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                              Considerations:<\/p>\r\n\r\n

                                                \r\n
                                              • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                              • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                Low-Level Palletizers<\/h3>\r\n\r\n

                                                Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                Advantages:<\/p>\r\n\r\n

                                                  \r\n
                                                • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                  High-Level Palletizers<\/h3>\r\n\r\n

                                                  High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                  Advantages:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                  • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                  • Creates very compact pallets<\/strong><\/li>\r\n
                                                  • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                    Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                    Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                    Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                    Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                    High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                    Mixed Case Palletizing<\/h2>\r\n\r\n

                                                    Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                    Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                    Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                    Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                      \r\n
                                                    • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                    • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                    • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                    • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                      Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                      The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                      Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                      ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                      Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                      Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                      AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                      EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                      ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                      Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                      Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":2956,"name":"Bortolin Kemo","slug":"bortolin-kemo-pt-br","term_group":0,"term_taxonomy_id":2956,"taxonomy":"manufacturer","description":"","parent":0,"count":12,"filter":"raw"},"model":"Pac. 90","year":{"value":"1993","label":"1993"},"notes":"","machine_type_as_text":""}],"description":"

                                                      Gea Procomac usou linha completa de engarrafamento<\/h2>\n

                                                      S\u00e3o m\u00e1quinas que fazem parte de uma linha de engarrafamento com as seguintes caracter\u00edsticas. \u2022 Velocidade da linha de engarrafamento: 7.000 \/ 8.000 bt\/h de vinho espumante de 75 cl e 10.000 \/ 11.000 bt\/h de vinho tranquilo de 75 cl \u2022 Linha de engarrafamento projetada para o engarrafamento dos seguintes formatos: 20cl \u2013 37,5cl \u2013 75cl \u2013 150cl Abaixo est\u00e1 o ano de fabrica\u00e7\u00e3o de cada equipamento com o respectivo pre\u00e7o de venda: 1. Despaletizador Bortolin-Kemo \u2013 ano de comissionamento: 1993<\/p>\n

                                                      Recheio<\/h3>\n

                                                      2. Monobloco de enchimento Gea Procomac \u2013 ano de comissionamento: 2000 Incluindo: Enxaguador Gea Procomac \u2013 54 torneiras Ozosteril Gea Procomac para a produ\u00e7\u00e3o de \u00e1gua ozonizada a ser usada em enxaguadores \u2013 ano de comissionamento: 1993 Enchimento isob\u00e1rico Gea Procomac \u2013 56 torneiras Tampadora de corti\u00e7a Arol \u2013 8 cabe\u00e7as (conjunto de bocais para tampa de cogumelo e conjunto de bocais para tampa plana) Tampadora de rosca Arol \u2013 8 cabe\u00e7as (conjunto de cabe\u00e7as de tampa: Stelvin 30×60, parafuso 31,5×18, parafuso 15×18 para espumante 20cl)<\/p>\n

                                                      Microfiltra\u00e7\u00e3o<\/h3>\n

                                                      3. Planta de microfiltra\u00e7\u00e3o Gea Procomac \u2013 ano de comissionamento: 2000 Dividido em: Uniflux (planta de microfiltra\u00e7\u00e3o) Unitherm (sistema de bombeamento de vinho) \u2013 Bomba de l\u00f3bulos controlada por inversor para alimentar o enchimento<\/p>\n

                                                      Embalagem<\/h3>\n

                                                      4. M\u00e1quina de embalagem Bortolin-Kemo \u2013 ano de comissionamento: 2002 5. Formadora de caixas Bortolin-Kemo \u2013 ano de comissionamento: 1993 6. Dispositivo de inser\u00e7\u00e3o de divis\u00f3ria Bortolin-Kemo \u2013 ano de comissionamento: 1993 7. Coladeira superior Bortolin-Kemo \u2013 ano de comissionamento: 1993 8. Paletizador Bortolin-Kemo \u2013 ano de comissionamento: 1993
                                                      \nCom combinado: 9,Sistema de enchimento Tosa \u2013 ano de comissionamento: 2007
                                                      \n10. Embaladora de paletes Tosa \u2013 ano de comissionamento: 1998<\/p>\n

                                                      Gea Procomac usou linha completa de engarrafamento<\/h3>\n

                                                      Linha Completa de Engarrafamento Gea Procomac Usada, linha mista com m\u00e1quinas bortolin kemo em excelente estado. Estamos aqui \u00e0 sua disposi\u00e7\u00e3o para qualquer informa\u00e7\u00e3o, n\u00e3o hesite em nos contatar<\/p>\n"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/670401","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/27"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/670401\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=670401"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=670401"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=670401"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=670401"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=670401"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=670401"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}