HPE – ENCHIMENTO MONOBLOCO ELETR\u00d4NICO DE ALTA PRESS\u00c3O – TAMPADOR DE COROA
\nALFATEK\u00ae Mod. 9\/1<\/p>\n
M\u00e1quina adequada para engarrafar cerveja fermentada
\nna autoclave.<\/p>\n
A m\u00e1quina \u00e9 fornecida pronta com pontos de conex\u00e3o para ar, produto, ponto de descarga e conex\u00e3o el\u00e9trica.<\/p>\n
\uf0b7 Produ\u00e7\u00e3o m\u00e1x.: 900\/1000 bph com produto carbonatado e
\ngarrafas de 330cc.
\n\uf0b7 Vaz\u00e3o m\u00e1xima das v\u00e1lvulas l\/h: 1250
\n\uf0b7 Velocidade m\u00e1xima de rota\u00e7\u00e3o da m\u00e1quina 400-2000
\n\uf0b7 Di\u00e2metro do passo de enchimento: 600 mm
\n\uf0b7 Di\u00e2metro do capsulador passo: 410 mm
\n\uf0b7 Di\u00e2metro m\u00e1ximo da garrafa: 115 mm
\n\uf0b7 N.B.: A produ\u00e7\u00e3o pode variar de acordo com o tipo de
\nproduto a engarrafar, press\u00e3o de engarrafamento, temperatura do produto, tipo de garrafa,
\netc
\n\uf0b7 Condi\u00e7\u00e3o do produto cervejeiro:
\n\uf0b7 a) press\u00e3o constante e adequada
\n\uf0b7 b) temperatura constante 0 \u00b0 -2 \u00b0
\n\uf0b7 c) produto descansado n\u00e3o transbordando<\/p>\n
\uf0b7 FILLER S\u00e9rie BHPE ELECTRONIC ISO BARICA ALTA PRESS\u00c3O 9 v\u00e1lvulas
\n\uf0b7 TORRE DE CABE\u00c7A \u00daNICA PARA CAPAS DE COROA
\nModelo EAGLE\/C<\/p>\n
– Voltagem: 380V \u2013 50Hz
\n– Sentido de rota\u00e7\u00e3o: Sentido hor\u00e1rio (Garrafas da esquerda para a direita.)
\n– Posi\u00e7\u00e3o do painel el\u00e9trico: Esquerda
\n– Idioma da placa do painel de controle: italiano
\n– Tampo: 1000 + – 50<\/p>\n
Tamanho da garrafa:
\n– Altura: de 230 a 360 mil\u00edmetros.
\n– Di\u00e2metro: de 58 a 110 mm.
\n– Di\u00e2metro do gargalo da garrafa: de 16 mm (int.) a 30 mm (ext.)
\n– Varia\u00e7\u00e3o de n\u00edvel nas garrafas. : de 40mm a 75mm
\n– Altura do gargalo da garrafa: n\u00edvel H. + 30 mm
\n– Caixa para esteira transportadora: 100×100 mm.
\n– Corrente da correia transportadora: l\u00e2mina de 82,5 mm
\nmet\u00e1lico, reto.<\/p>\n
A m\u00e1quina s\u00f3 pode ser descarregada com uma empilhadeira adequada
\ncapacidade com garfos n\u00e3o inferiores a 1.400 mm de comprimento.
\nCompleto com prote\u00e7\u00f5es de seguran\u00e7a de acordo com os padr\u00f5es CE e
\nUm equipamento para um \u00fanico formato de garrafa cil\u00edndrica.<\/p>\n
\uf0a8 Prote\u00e7\u00f5es de preven\u00e7\u00e3o de acidentes de acordo com as normas CE
\n\uf0a8 Tanque ajust\u00e1vel em altura manualmente
\n\uf0a8 Tanque tipo anel que pode ser totalmente aberto na parte superior
\n\uf0a8 Pist\u00f5es porta-garrafas totalmente em a\u00e7o inox AISI
\n304 ancorado alto
\n\uf0a8 Pist\u00f5es mec\u00e2nicos de ar n\u00e3o comprimido, testados para press\u00f5es de trabalho de 6 atm.
\n\uf0a8 V\u00e1lvula pneum\u00e1tica de opera\u00e7\u00e3o retardada na entrada
\nprodutos
\n\uf0a8 Term\u00f4metro para controle de temperatura
\n\uf0a8 Pulm\u00e3o de estacionamento sob press\u00e3o de g\u00e1s inerte
\n\uf0a8 Soquete Ethernet para conex\u00e3o ADSL para controle remoto<\/p>\n
DESCRI\u00c7\u00c3O DA QUANTIDADE
\n* bomba de refor\u00e7o de produto (a press\u00e3o constante) exclu\u00edda \u2013
\nnecess\u00e1rio no caso de uma press\u00e3o ter que ser alcan\u00e7ada
\nsuperior ao m\u00e1x. permitido pela autoclave.
\n*exclu\u00eddo o levantador de bon\u00e9<\/p>\n
SUPLEMENTO PARA TANQUE DE ENCHIMENTO ALTAMENTE POLIDO INTERNAMENTE
\nUNIDADE DE ESPUMA instalada entre a enchedora e a tampadora necess\u00e1ria para garantir uma baixa capta\u00e7\u00e3o de oxig\u00eanio na cerveja, para eliminar o oxig\u00eanio presente no headspace
\nConsiste em:
\n– Bomba centr\u00edfuga de alta press\u00e3o com comando de partida
\nparar na tela sens\u00edvel ao toque
\n– Unidade de presen\u00e7a de garrafa com Fcl + v\u00e1lvula solen\u00f3ide com controle de l\u00edquido
\n– Controle de vaz\u00e3o atrav\u00e9s de v\u00e1lvula de agulha colocada no tubo
\nsa\u00edda de \u00e1gua
\n– Inv\u00f3lucro de microfiltra\u00e7\u00e3o de 10″ em a\u00e7o inoxid\u00e1vel 316 para aplica\u00e7\u00e3o de um filtro de microfiltra\u00e7\u00e3o de 0,2 m\u00edcrons, para tornar a \u00e1gua est\u00e9ril (cartucho n\u00e3o inclu\u00eddo no fornecimento)
\nPress\u00e3o de sa\u00edda de \u00e1gua 0,5 -3 bar
\nOrif\u00edcio de sa\u00edda do bico 0,5 mm<\/p>\n
CONJUNTO DE ACESS\u00d3RIOS PARA MUDAN\u00c7A DE TAMANHO DE TAMPA DE COROA
\nEQUIPAMENTO ADICIONAL para garrafa cil\u00edndrica
\nENTRADA\/SA\u00cdDA DE FOTOC\u00c9LULA
\nSUPLEMENTO PARA PORTAS DE PROTE\u00c7\u00c3O PREVEN\u00c7\u00c3O DE ACIDENTES EM VIDRO EM VEZ DE LEXAN
\nQUANTIDADE DESCRI\u00c7\u00c3O VALOR
\nPLANTA PARA MANUSEIO DE
\nTRIBLOCK (m\u00e1x. 6 metros de corrente)
\n– Cabe\u00e7ote com motor-variador suspenso (0,37 kW);
\n– Cabe\u00e7ote de retorno suspenso;
\n– Correia transportadora M. 1 (al\u00e9m da que est\u00e1 dentro da m\u00e1quina)
\n– Corrente M. 2 para correia transportadora (al\u00e9m da interna
\npara o carro)
\n– Painel de controle do motor do transportador em conformidade com as normas CE, no transportador, com bot\u00e3o de partida, parada e emerg\u00eancia.<\/p>\n
TABELA FINAL COLOCADA AP\u00d3S A
\nMONOBLOCO DE ENGARRAFAMENTO
\ntamanho 500x1000mm<\/p>\n
M\u00e1quina adequada para aplicar r\u00f3tulos de corpo em garrafas
\netiqueta redonda ou envolvente, com variador eletr\u00f4nico de velocidade
\nM\u00e1quina completa com correia transportadora para inser\u00e7\u00e3o em
\numa linha de engarrafamento.
\nM\u00e1quina em a\u00e7o inoxid\u00e1vel acetinado
\nRotuladora com ar comprimido.
\nCaracter\u00edsticas t\u00e9cnicas:
\nProdu\u00e7\u00e3o: 600 – 2500 b\/h
\nPeso l\u00edquido: 200 kg
\nMesa de trabalho: 1000mm \u00b1
\nTens\u00e3o: 380 V<\/p>\n
EQUIPAMENTO PARA APLICA\u00c7\u00c3O DA ETIQUETA TRASEIRA NO MESMO ROLO
\nPRINTER Mod. DATA adequado para impress\u00e3o por termotransfer\u00eancia em etiqueta ou contra-r\u00f3tulo, com \u00e1rea
\nimpress\u00e3o 28x18mm<\/p>\n","machine_number":"358","trans_ok":true,"neck_type":"16 and 30","isobaric":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC358-pt-br.pdf","speed":"1200","rotation_direction":{"value":"0","label":"Clockwise"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/ht74hj800gzkyqd\/AACtR27bEhz52mT5Nk-OIY-Na?dl=0","has_capper":true,"condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"
A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n Key components:<\/p>\r\n\r\n Advantages of isobaric systems:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n Characteristics:<\/p>\r\n\r\n Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Specifications:<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\n
\r\n
How Filling Monoblocks Work<\/h2>\r\n\r\n
\r\n
Filling Requirements<\/h2>\r\n\r\n
\r\n
Monoblock Configurations<\/h2>\r\n\r\n
Gripping Systems<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n \r\n Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Turret Configurations<\/h3>\r\n\r\n
\r\n
Filling Monoblock Types<\/h2>\r\n\r\n
Isobaric Filling Monoblock<\/h3>\r\n\r\n
\r\n
\r\n
\r\n
Gravity Filling Monoblock<\/h3>\r\n\r\n
Filling Monoblock for Edible Oil<\/h3>\r\n\r\n
\r\n
\r\n
PET Filling Monoblocks<\/h2>\r\n\r\n
Capping Section<\/h2>\r\n\r\n
\r\n
Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n
\r\n \r\n
\r\n \r\n Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n \r\n Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n
\r\n
Types of Labeling Machines<\/h2>\r\n\r\n
Linear vs. Rotary Configuration<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n \r\n Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Labeling Technologies<\/h2>\r\n\r\n
Self-Adhesive Labeling Machines<\/h3>\r\n\r\n
\r\n
\r\n
Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n
\r\n
\r\n
\r\n
Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n
\r\n
\r\n