A linha de engarrafamento completa usada fabricada pela Fimer em 2002 \u00e9 um sistema eficiente e de alta qualidade para engarrafar aguardentes e vinagres. Tem uma velocidade de 2500 garrafas por hora, tornando-o perfeito para produ\u00e7\u00e3o de m\u00e9dia a grande escala. A linha foi projetada para encher vasilhames de vidro pelo m\u00e9todo de enchimento a alto v\u00e1cuo, garantindo que os frascos estejam devidamente vedados e o produto em seu interior protegido do ar e de outros contaminantes. O tipo de gargalo \u00e9 28, tornando-o compat\u00edvel com uma ampla variedade de formatos e tamanhos de garrafas.<\/p>\n
A m\u00e1quina de envase no cora\u00e7\u00e3o desta linha de engarrafamento \u00e9 um modelo 9 12 1 1, que \u00e9 conhecido por sua confiabilidade e desempenho. \u00c9 equipado com uma tampa de rosca de alum\u00ednio e uma tampa de rolha de alto v\u00e1cuo em forma de T, que trabalham juntas para criar uma veda\u00e7\u00e3o segura em cada garrafa. A m\u00e1quina possui uma entrada rotativa do lado esquerdo do operador, facilitando o carregamento e descarregamento de garrafas. Tamb\u00e9m \u00e9 capaz de processar 14 formatos diferentes, dando-lhe flexibilidade no seu processo de produ\u00e7\u00e3o. Com aproximadamente 6.000 horas de trabalho em seu curr\u00edculo, esta m\u00e1quina de envase tem muita vida restante. Ele tamb\u00e9m possui um painel PLC e Omron para f\u00e1cil controle e monitoramento.<\/p>\n
Al\u00e9m da m\u00e1quina de envase, esta linha de envase inclui uma rotuladora adesiva Kosme. Esta m\u00e1quina possui 3 esta\u00e7\u00f5es para aplica\u00e7\u00e3o de r\u00f3tulos na frente, atr\u00e1s e gargalo das garrafas. Possui tamb\u00e9m centraliza\u00e7\u00e3o \u00f3tica e 4 placas, garantindo que as etiquetas sejam aplicadas com precis\u00e3o e consist\u00eancia. A rotuladora possui um painel do operador do lado direito, facilitando o controle e a opera\u00e7\u00e3o.<\/p>\n
Finalmente, a linha de envase inclui uma m\u00e1quina embaladora cartonada com um \u00fanico cabe\u00e7ote, bem como uma caixa fechada da SIAT para caixas up e downside. Caso precise aumentar sua capacidade de produ\u00e7\u00e3o, \u00e9 poss\u00edvel adicionar uma formadora de caixa adicional \u00e0 linha. No geral, esta linha de engarrafamento completa usada \u00e9 uma solu\u00e7\u00e3o confi\u00e1vel e eficiente para engarrafar destilados e vinagre em um volume moderado a alto.<\/p>\n","machine_number":"336","crmed":false,"isobaric":false,"company":false,"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"
A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n Key components:<\/p>\r\n\r\n Advantages of isobaric systems:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n Characteristics:<\/p>\r\n\r\n Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Specifications:<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\n
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How Filling Monoblocks Work<\/h2>\r\n\r\n
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Filling Requirements<\/h2>\r\n\r\n
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Monoblock Configurations<\/h2>\r\n\r\n
Gripping Systems<\/h3>\r\n\r\n
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\r\n \r\n Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n \r\n Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Turret Configurations<\/h3>\r\n\r\n
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Filling Monoblock Types<\/h2>\r\n\r\n
Isobaric Filling Monoblock<\/h3>\r\n\r\n
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Gravity Filling Monoblock<\/h3>\r\n\r\n
Filling Monoblock for Edible Oil<\/h3>\r\n\r\n
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PET Filling Monoblocks<\/h2>\r\n\r\n
Capping Section<\/h2>\r\n\r\n
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Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n
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\r\n \r\n Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n \r\n Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n
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Types of Labeling Machines<\/h2>\r\n\r\n
Linear vs. Rotary Configuration<\/h3>\r\n\r\n
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\r\n \r\n Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n \r\n Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Labeling Technologies<\/h2>\r\n\r\n
Self-Adhesive Labeling Machines<\/h3>\r\n\r\n
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Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n
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Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n
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