{"id":631556,"date":"2021-10-11T09:37:33","date_gmt":"2021-10-11T08:37:33","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=631556"},"modified":"2021-10-28T08:32:04","modified_gmt":"2021-10-28T08:32:04","slug":"monobloco-de-enchimento-usado-fimer-srt-28-24-6s-vinho-7200-aph-m178","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/monobloco-de-enchimento-usado-fimer-srt-28-24-6s-vinho-7200-aph-m178\/","title":{"rendered":"Monobloco de enchimento usado Fimer SRT 28-24-6S vinho 7200 aph"},"author":27,"featured_media":629942,"template":"","format":[1147,1104,1164],"container":[2776],"machine_types":[7483],"manufacturer":[1900],"type_of_product":[2788],"class_list":["post-631556","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-vidro","format-0-375-l-pt-br-2","format-0-7-l-pt-br","format-1-5-l-pt-br","machine_types-monoblocos-de-enchimento","manufacturer-fimer-pt-br","type_of_product-vinho"],"acf":{"refno":"M178","model":"SRT 24-28-6S","year":{"value":"2006","label":"2006"},"speed":"7200","machine_hours":"","youtube_link":"","measurements":{"width":"","length":"","height":""},"has_blowing_machine":false,"has_capper":true,"capper":[{"cap_type":[{"value":"2","label":"Straight cork"}],"no_of_heads":{"value":"6","label":"6"},"cap_size":"","neck_type":""}],"rinser":[{"no_of_grippers":{"value":"24","label":"24"},"no_of_treatments":{"value":"0","label":"Single"}}],"rotation_direction":{"value":"0","label":"Clockwise"},"manuals":true,"safety_features":true,"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":681,"name":"Fimer","slug":"fimer","term_group":0,"term_taxonomy_id":681,"taxonomy":"manufacturer","description":"","parent":0,"count":24,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}],"fill_type":"","has_rinser":true,"filler":{"no_of__valves":{"value":"28","label":"28"},"fill_type":{"value":"0","label":"Volumetric"},"type_of_nozzle":{"value":"0","label":"Fixed"},"isobaric_valve":false},"aseptic":false,"isobaric":false,"electrical_data":{"V":"380","kw":"8.5","hz":"50","A":""},"weight":"3000","machine_number":"178","neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"description":"

                        Monobloco de enchimento usado FIMER 24\/28 \/ 6s ano 2006 peso 3.000 kg velocidade 7.000 bph<\/b><\/h2>\n

                        Possui 24 pin\u00e7as de enx\u00e1gue, 28 bicos de enchimento GT e 6 rolhas Arol. A m\u00e1quina est\u00e1 recentemente em manuten\u00e7\u00e3o completa. Ele tamb\u00e9m inclui uma bomba de v\u00e1cuo e novos reservat\u00f3rios de \u00e1gua.<\/span><\/p>\n

                        O monobloco de enchimento usado tem 6 formatos diferentes para encher diferentes garrafas de vinho. de 375, 750 e 1500.<\/span><\/p>\n

                        Esta\u00e7\u00e3o de enx\u00e1gue possui sistema simples para entrada de \u00e1gua na garrafa, tratamento \u00fanico em uso. O passo do monobloco de enchimento utilizado permite trabalhar at\u00e9 o formato de garrafa de 1,50 L, portanto \u00e9 muito vers\u00e1til.<\/span><\/p>\n

                        \u00a0<\/span><\/p>\n

                        Especifica\u00e7\u00e3o:<\/b><\/h2>\n

                        O enchimento para vinho tranquilo tem uma ligeira depress\u00e3o e, portanto, preenche l\u00edquidos n\u00e3o carbonatados.<\/span><\/p>\n

                        Podem ser vinhos tranquilos ou refrigerantes n\u00e3o carbonatados; tamb\u00e9m pode encher sucos se eles tiverem at\u00e9 18% de espessura. O cupper \u00e9 uma corti\u00e7a tipo cetim adequada para gargalos de di\u00e2metro 28.<\/span><\/p>\n

                        O enchimento de vinho tranquilo na parte inferior das engrenagens est\u00e1 certo. Nenhum problema particular ou desgaste \u00e9, portanto, detectado no monobloco de enchimento usado.<\/span><\/p>\n

                        Para transportar a m\u00e1quina, um caminh\u00e3o normal tamb\u00e9m deve colocar os v\u00e1rios equipamentos em outros paletes.<\/span><\/p>\n

                        No panorama atual do Fimer, o monobloco utilizado representa uma alternativa v\u00e1lida pela sua efici\u00eancia e facilidade de uso;<\/span><\/p>\n

                        Isso \u00e9 verdade por uma s\u00e9rie de raz\u00f5es, como: a facilidade com que as v\u00e1lvulas de enchimento podem ser desmontadas e reparadas e o alicate de enx\u00e1gue f\u00e1cil de usar.<\/span><\/p>\n

                        No caso deste tipo de m\u00e1quina, o termo monobloco identifica as seguintes fun\u00e7\u00f5es:<\/span><\/p>\n

                        enxaguar, encher, tapar, tapar e etiquetar se solicitado ou fornecido \/ desenhado pelo cliente.<\/span><\/p>\n

                        As vantagens de um monobloco em rela\u00e7\u00e3o a m\u00e1quinas separadas ligadas entre si por correias transportadoras s\u00e3o: redu\u00e7\u00e3o dos espa\u00e7os ocupados, otimiza\u00e7\u00e3o do consumo de pessoal e energia, sincroniza\u00e7\u00e3o perfeita entre as v\u00e1rias m\u00e1quinas, efici\u00eancia absoluta.<\/span><\/p>\n","company":false,"seller":false,"dropbox":"https:\/\/www.dropbox.com\/sh\/jo0t5y2ja4iiu7a\/AACT-BUXR5JJAlbMi2oM7ER8a?dl=0","condition":{"value":"1","label":"Pronto para opera\u00e7\u00e3o"},"trans_ok":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/M178-pt-br.pdf","dropbox_photos":"https:\/\/www.dropbox.com\/sh\/tg36xblcllasjqm\/AAB_XXwbxjKvgVoGNQkgqamha?dl=0"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/631556","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/27"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/631556\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media\/629942"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=631556"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=631556"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=631556"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=631556"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=631556"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=631556"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}