{"id":407834,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/inspetores-krones-linatronic-isp04\/"},"modified":"2022-05-04T11:10:44","modified_gmt":"2022-05-04T10:10:44","slug":"inspetores-krones-linatronic-isp04","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/pt-br\/maquinas\/inspetores-krones-linatronic-isp04\/","title":{"rendered":"Inspetores Krones LINATRONIC"},"author":10,"featured_media":0,"template":"","format":[1147,1103,1135,1159,1164,1168],"container":[2776],"machine_types":[7485],"manufacturer":[2026],"type_of_product":[2787,2794,2780,2781,2793,2792,2783,2791,2782,2784,2785,2790,2786,2788,2789],"class_list":["post-407834","machines","type-machines","status-publish","hentry","container-vidro","format-0-375-l-pt-br-2","format-0-5-l-pt-br","format-0-75-l-pt-br","format-1-l-pt-br","format-1-5-l-pt-br","format-2-l-pt-br","machine_types-inspetores","manufacturer-krones-pt-br","type_of_product-agua-pt-br","type_of_product-agua-com-gas","type_of_product-alcool-pt-br","type_of_product-cerveja","type_of_product-cha","type_of_product-destilados","type_of_product-detergentes-pt-br","type_of_product-espumante","type_of_product-laticinios","type_of_product-oleo","type_of_product-refrigerantes","type_of_product-suco","type_of_product-vinagre-pt-br","type_of_product-vinho","type_of_product-vinho-espumante"],"acf":{"refno":"ISP04","model":"LINATRONIC","year":{"value":"2000","label":"2000"},"machine_hours":"22658","youtube_link":"","measurements":{"width":"","length":"","height":""},"has_blowing_machine":false,"has_capper":true,"capper":[{"cap_type":[{"value":"2","label":"Straight cork"}],"no_of_heads":{"value":"9","label":"9"},"cap_size":"17.5 - 18.5 mm ","neck_type":""},{"cap_type":[{"value":"0","label":"Aluminum screw"}],"no_of_heads":{"value":"6","label":"6"},"cap_size":"Bvs","neck_type":""}],"rinser":[{"no_of_grippers":{"value":"48","label":"48"},"no_of_treatments":{"value":"1","label":"Double"}}],"rotation_direction":{"value":"0","label":"Clockwise"},"no_of_heads":{"value":"12","label":"12"},"inspection_type":[{"value":"2","label":"Content"},{"value":"3","label":"Bottom"}],"no_of_plates":{"value":"20","label":"20"},"labeling_method":[{"value":"0","label":"Adesivo"},{"value":"4","label":"Cold glue"}],"add_label_smoothing_at_machine_exit":false,"manuals":true,"safety_features":true,"machine":[{"machine_type":{"term_id":1209,"name":"Compressor","slug":"used-compressor","term_group":0,"term_taxonomy_id":1209,"taxonomy":"machine_types","description":"

A compressor<\/strong> is a machine that generates force by compressing gas or vapor, producing compressed air<\/strong> for industrial applications. The compressor increases aeriform body pressure through a mechanical procedure, delivering air at pressures necessary for multiple purposes across bottling and manufacturing operations.<\/p>\r\n\r\n

Compressed air<\/strong> is atmospheric air reduced in volume and stored in pressure-resistant tanks or used immediately. As the fourth form of energy<\/strong> used in industry, compressed air offers unique characteristics: unlike gas, water, and electricity supplied by external companies, it is generated on-site directly by the user, with quality and production costs depending entirely on internal systems.<\/p>\r\n\r\n

How Compressors Work<\/h2>\r\n\r\n

The air compressor operating principle<\/strong> involves several key components:<\/p>\r\n\r\n

    \r\n
  • Motor<\/strong> \u2014 drives the compression mechanism<\/li>\r\n
  • Air inlet valve<\/strong> \u2014 allows atmospheric air entry<\/li>\r\n
  • Air outlet valve<\/strong> \u2014 releases compressed air<\/li>\r\n
  • Storage tank<\/strong> \u2014 holds compressed air for use<\/li>\r\n<\/ul>\r\n\r\n

    Air is sucked into the machine, compressed by internal components according to the specific technology, and pushed into the tank. When maximum pressure<\/strong> is reached, the cycle completes and the compressor stops, restarting when pressure drops below a predefined threshold.<\/p>\r\n\r\n

    Compressor Selection Criteria<\/h2>\r\n\r\n

    Choosing the correct compressor requires evaluating several parameters:<\/p>\r\n\r\n

    Flow Rate<\/h3>\r\n\r\n

    Flow rate<\/strong> indicates the air volume the compressor delivers to power multiple devices simultaneously. This value is expressed in:<\/p>\r\n\r\n

      \r\n
    • Liters per second<\/strong> (l\/s)<\/li>\r\n
    • Cubic meters per hour<\/strong> (m\u00b3\/h)<\/li>\r\n
    • Normal cubic meters per hour<\/strong> (Nm\u00b3\/h) \u2014 standardized reference conditions<\/li>\r\n<\/ul>\r\n\r\n

      The normal cubic meter<\/strong> (Nm\u00b3) refers to dry air at 0\u00b0C<\/strong> (273 K), barometric pressure of 101,325 Pa<\/strong> (1.01325 bar), at sea level altitude. This convention allows universal comparison between different systems. Normal flow rate must be converted to effective flow rate<\/em> based on actual operating conditions before selecting equipment.<\/p>\r\n\r\n

      Recommended practice: select a compressor offering approximately 30% safety margin<\/strong> above estimated requirements.<\/p>\r\n\r\n

      Pressure<\/h3>\r\n\r\n

      Operating pressure<\/strong> depends on the industrial equipment or pneumatic circuit being powered, expressed in bar<\/strong> or pascal<\/strong> (Pa):<\/p>\r\n\r\n

        \r\n
      • Single-stage compressors<\/strong> \u2014 maximum 10 bar<\/strong><\/li>\r\n
      • Multistage compressors<\/strong> \u2014 up to 400 bar<\/strong><\/li>\r\n<\/ul>\r\n\r\n

        Power and Storage<\/h3>\r\n\r\n

        Compressor power<\/strong> depends on desired air flow and outlet pressure. The compressed air reservoir<\/strong> must be correctly sized to avoid constant engine stress, allowing the motor to start according to demand without continuous operation.<\/p>\r\n\r\n

        Types of Compressors<\/h2>\r\n\r\n

        Two main categories exist: volumetric (positive displacement)<\/strong> compressors and centrifugal (dynamic)<\/strong> compressors. Most industrial compressors are volumetric machines achieving compression by reducing air volume.<\/p>\r\n\r\n

        Piston Compressors<\/h3>\r\n\r\n

        Piston compressors<\/strong> offer economical solutions for non-continuous use:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Configuration<\/th>\r\n Maximum Pressure<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Single-cylinder<\/strong><\/td>\r\n 10 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n
        Multistage<\/strong><\/td>\r\n Up to 400 bar<\/td>\r\n 60% max (35 min\/hour)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Considerations for piston compressors:<\/p>\r\n\r\n

          \r\n
        • Generally the most economical<\/strong> option among compressor types<\/li>\r\n
        • May expel some oil with compressed air \u2014 filtration systems<\/strong> required for clean air applications<\/li>\r\n
        • Relatively noisy<\/strong> operation may affect nearby workers<\/li>\r\n
        • Best suited for intermittent use<\/em> rather than continuous operation<\/li>\r\n<\/ul>\r\n\r\n

          Screw Compressors<\/h3>\r\n\r\n

          Screw compressors<\/strong> use helical screws instead of pistons and represent the most common model in industrial applications:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
          Configuration<\/th>\r\n Pressure Range<\/th>\r\n Duty Cycle<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Single-stage<\/strong><\/td>\r\n Up to 5 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n
          Multistage<\/strong><\/td>\r\n Up to 13 bar<\/td>\r\n 100% (continuous)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Key advantages of screw compressors:<\/p>\r\n\r\n

            \r\n
          • Considerable flow rate<\/strong> and high compression ratio even in single-stage configuration<\/li>\r\n
          • 100% duty cycle<\/strong> \u2014 capable of continuous operation<\/li>\r\n
          • Variable speed models<\/strong> (with inverters) adapt rotation speed to demand, optimizing energy consumption<\/li>\r\n
          • More compact than equivalent-performance piston models<\/li>\r\n<\/ul>\r\n\r\n

            Vane Compressors<\/h3>\r\n\r\n

            Vane compressors<\/strong> use sliding foils in an eccentric rotor to achieve compression. Characteristics include:<\/p>\r\n\r\n

              \r\n
            • Good energy efficiency<\/strong><\/li>\r\n
            • Lower rotation speed<\/strong> than screw compressors at equivalent pressure and flow<\/li>\r\n
            • Reduced component wear<\/strong> and maintenance requirements<\/li>\r\n
            • Common in printing<\/strong>, wood processing<\/strong>, and packaging<\/strong> industries<\/li>\r\n
            • Oil-free models<\/strong> available for energy and medical sectors<\/li>\r\n<\/ul>\r\n\r\n

              Centrifugal (Dynamic) Compressors<\/h3>\r\n\r\n

              Centrifugal compressors<\/strong> draw air through paddle wheel movement, similar to automotive turbochargers. These machines serve applications requiring high flow rates<\/strong> and sustained pressure<\/strong> without interruption:<\/p>\r\n\r\n

                \r\n
              • Flow rates up to 500,000 m\u00b3\/h<\/strong><\/li>\r\n
              • Pressures up to 200 bar<\/strong><\/li>\r\n
              • Integrated reducer for optimal engine speed regulation<\/li>\r\n
              • Primary use in energy sector<\/strong> and chemical industry<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                Oil-Free Compressors<\/h2>\r\n\r\n

                Oil-free compressors<\/strong> compress air without oil in the compression chamber, eliminating contamination risk and special filtration requirements. These models provide clean air essential for:<\/p>\r\n\r\n

                  \r\n
                • Bottling operations<\/strong> \u2014 product safety and quality<\/li>\r\n
                • Electronics industry<\/strong> \u2014 semiconductor production<\/li>\r\n
                • Pharmaceutical and chemical industries<\/strong> \u2014 contamination-free processes<\/li>\r\n
                • Medical sector<\/strong> \u2014 sterile air requirements<\/li>\r\n
                • Food processing<\/strong> \u2014 hygiene compliance<\/li>\r\n
                • Automotive assembly<\/strong> \u2014 finishing operations<\/li>\r\n<\/ul>\r\n\r\n

                  Oil-free compressors must satisfy ISO 8573-1 Class 0<\/strong> standard, guaranteeing total absence of oil. Higher classes define maximum permissible oil quantities, requiring additional air dryers<\/strong> for proper air quality.<\/p>\r\n\r\n

                  Cooling Systems<\/h2>\r\n\r\n

                  Air-Cooled Compressors<\/h3>\r\n\r\n

                  Air-cooled compressors<\/strong> use forced ventilation containing approximately 100% of consumed motor energy<\/strong> as heat within the compressor unit. These systems are widely available and simpler to install.<\/p>\r\n\r\n

                  Water-Cooled Compressors<\/h3>\r\n\r\n

                  Water-cooled compressors<\/strong> place modest demands on room ventilation, as cooling water absorbs approximately 90% of motor energy<\/strong> as heat. Better cooling in intercoolers and aftercoolers increases efficiency and water vapor condensation.<\/p>\r\n\r\n

                  Three water cooling configurations exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  System Type<\/th>\r\n Description<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Open without circulation<\/strong><\/td>\r\n External water source (municipal, lake, river, well); discharged as wastewater<\/td>\r\n Cheap installation; high operating costs; filtration required for natural sources<\/td>\r\n <\/tr>\r\n
                  Open with circulation<\/strong><\/td>\r\n Cooling tower; water cooled to 2\u00b0C below ambient by evaporation<\/td>\r\n Limited water availability; requires chemical treatment; freeze protection needed<\/td>\r\n <\/tr>\r\n
                  Closed with circulation<\/strong><\/td>\r\n External heat exchanger (plate or radiator with fans); same water circulates continuously<\/td>\r\n Low maintenance; requires antifreeze (glycol); limited supervision needed<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Air Treatment Equipment<\/h2>\r\n\r\n

                  Dryers<\/h3>\r\n\r\n

                  Atmospheric air contains water vapor that increases during compression heating. As compressed air expands and cools, saturated vapor transforms into condensate<\/strong> requiring separation. Dryers<\/strong> eliminate remaining water vapor that would compromise equipment function.<\/p>\r\n\r\n

                  Refrigeration dryers<\/strong> exploit the relationship between temperature reduction and humidity condensation. Efficiency is expressed as Pressure Dew Point (PDP)<\/strong> \u2014 the condensation temperature at pressure above atmospheric. Limitation: cannot operate below 0\u00b0C PDP<\/strong> (condensate would freeze).<\/p>\r\n\r\n

                  Adsorption dryers<\/strong> use hygroscopic materials to absorb moisture, achieving dew points down to -70\u00b0C<\/strong>. Essential for:<\/p>\r\n\r\n

                    \r\n
                  • External piping installations<\/li>\r\n
                  • Environments below refrigeration dryer dew point<\/li>\r\n
                  • Food and pharmaceutical<\/strong> critical applications<\/li>\r\n<\/ul>\r\n\r\n

                    Filtration<\/h3>\r\n\r\n

                    Atmospheric air entering compressors contains fine dust and impurities, plus oil particles from lubrication systems and water aerosols. Air purity classes<\/strong> are defined by ISO 8573-1:2010<\/strong>, specifying maximum contaminant content for each class.<\/p>\r\n\r\n

                    Filter systems typically combine multiple elements:<\/p>\r\n\r\n

                      \r\n
                    • Particle filters<\/strong> \u2014 remove solid contaminants<\/li>\r\n
                    • De-oiling filters<\/strong> \u2014 eliminate oil mists<\/li>\r\n
                    • Coalescing filters<\/strong> \u2014 capture water and oil aerosols<\/li>\r\n
                    • Activated carbon filters<\/strong> \u2014 remove vapors and odors<\/li>\r\n
                    • Sterile filters<\/strong> \u2014 eliminate microorganisms for food, pharmaceutical, and cosmetic industries<\/li>\r\n<\/ul>\r\n\r\n

                      Condensate Drains<\/h3>\r\n\r\n

                      Condensate<\/strong> contains emulsified oil particles, dust, and impurities requiring drainage from collection points. Three drain types exist:<\/p>\r\n\r\n

                        \r\n
                      • Float drains<\/strong> \u2014 valve opens when liquid exceeds threshold, closes before air escapes<\/li>\r\n
                      • Electronic drains<\/strong> \u2014 valve controlled by electronic level sensor<\/li>\r\n
                      • Timed drains<\/strong> \u2014 solenoid valve opens at preset intervals with adjustable timing<\/li>\r\n<\/ul>\r\n\r\n

                        Environmental note:<\/em> Condensate discharge into sewers risks significant fines. As a compressed air waste product, condensate contains hydrocarbons, sulfur dioxide, copper, lead, iron, and other harmful substances.<\/p>\r\n\r\n

                        Compressed Air Storage<\/h2>\r\n\r\n

                        Compressed air tanks<\/strong> are typically constructed from carbon steel with external epoxy powder coating for corrosion resistance. Available in vertical<\/strong> (most common) or horizontal<\/strong> configurations, tanks must be sized according to:<\/p>\r\n\r\n

                          \r\n
                        • Compressor capacity<\/strong><\/li>\r\n
                        • Regulation system<\/strong> requirements<\/li>\r\n
                        • Expected consumption<\/strong> including peak demands<\/li>\r\n<\/ul>\r\n\r\n

                          Tanks maintain constant system pressure, compensating for consumption peaks exceeding compressor capacity. Installation should be near the compressor in a cool environment, allowing access to condensate drain<\/strong> and safety valve<\/strong>.<\/p>\r\n\r\n

                          Safety Valves<\/h3>\r\n\r\n

                          Safety valves<\/strong> prevent maximum permissible pressure from being exceeded, functioning even if upstream safety devices fail. Types include:<\/p>\r\n\r\n

                            \r\n
                          • Free exhaust<\/strong> \u2014 direct pressure release<\/li>\r\n
                          • Conveyed exhaust<\/strong> \u2014 connectable to discharge piping<\/li>\r\n
                          • High-pressure specific<\/strong> \u2014 designed for elevated pressure systems<\/li>\r\n<\/ul>\r\n\r\n

                            Key sizing parameters: calibration pressure<\/strong> (opening threshold), discharge flow rate<\/strong>, and operating temperature<\/strong>. Conformity declaration accompanies all safety valves.<\/p>\r\n\r\n

                            Compressor Room Requirements<\/h2>\r\n\r\n

                            The compressor room<\/strong> houses most compressed air network components and must meet specific requirements for optimal performance. Centralized installation is generally preferable, ensuring:<\/p>\r\n\r\n

                              \r\n
                            • Better operating economy<\/strong><\/li>\r\n
                            • Improved network design<\/strong><\/li>\r\n
                            • Easier use and maintenance<\/strong><\/li>\r\n
                            • Protection against unauthorized access<\/strong><\/li>\r\n
                            • Proper noise control<\/strong><\/li>\r\n
                            • Controlled ventilation<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                              Installation Considerations<\/h3>\r\n\r\n

                              Essential compressor room specifications:<\/p>\r\n\r\n

                                \r\n
                              • Floor space<\/strong> \u2014 sufficient for current equipment plus future expansion<\/li>\r\n
                              • Clear height<\/strong> \u2014 adequate for lifting electric motors or heavy components<\/li>\r\n
                              • Floor drain<\/strong> \u2014 condensate management from compressor, aftercooler, reservoir, dryers<\/li>\r\n
                              • Load-bearing capacity<\/strong> \u2014 level floor supporting equipment weight<\/li>\r\n
                              • Lifting equipment<\/strong> \u2014 crane or forklift access for heavy components<\/li>\r\n
                              • Anti-vibration<\/strong> \u2014 pads for centrifugal compressors transmitting vibrations<\/li>\r\n<\/ul>\r\n\r\n

                                Ventilation Requirements<\/h3>\r\n\r\n

                                All compressor room units produce heat requiring extraction through ventilation:<\/p>\r\n\r\n

                                  \r\n
                                • Air-cooled compressors<\/strong> \u2014 nearly 100% of motor energy appears as heat in ventilation air<\/li>\r\n
                                • Water-cooled compressors<\/strong> \u2014 approximately 10% of motor energy in ventilation air<\/li>\r\n<\/ul>\r\n\r\n

                                  Ventilation specifications:<\/p>\r\n\r\n

                                    \r\n
                                  • Air intake from outside, preferably without long ducts<\/li>\r\n
                                  • Suction opening positioned low but protected from snow<\/li>\r\n
                                  • Ventilation fans high on end wall, air inlet on opposite wall<\/li>\r\n
                                  • Air velocity at inlet opening maximum 4 m\/s<\/strong><\/li>\r\n
                                  • Protection against explosive, corrosive dust and substances<\/li>\r\n<\/ul>\r\n\r\n

                                    Heat recovery<\/strong> represents an efficient alternative to simple extraction, utilizing waste energy for facility heating.<\/p>\r\n\r\n

                                    Outdoor Installation<\/h3>\r\n\r\n

                                    When indoor facilities are unavailable, compressors may be installed outdoors under canopy, addressing:<\/p>\r\n\r\n

                                      \r\n
                                    • Freeze risk<\/strong> \u2014 condensate pockets and drains<\/li>\r\n
                                    • Weather protection<\/strong> \u2014 rain and snow at air inlet and ventilation openings<\/li>\r\n
                                    • Solid base<\/strong> \u2014 asphalt, concrete slab, or leveled cobblestone<\/li>\r\n
                                    • Contamination risk<\/strong> \u2014 dust, flammable, or aggressive substances<\/li>\r\n
                                    • Security<\/strong> \u2014 protection against unauthorized access<\/li>\r\n<\/ul>","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":678,"name":"Atlas Copco","slug":"atlas-copco","term_group":0,"term_taxonomy_id":678,"taxonomy":"manufacturer","description":"","parent":0,"count":46,"filter":"raw"},"model":"GA37VSD","year":{"value":"2010","label":"2010"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

                                      A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

                                      The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

                                      How Depalletizers Work<\/h2>\r\n\r\n

                                      The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

                                        \r\n
                                      1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
                                      2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
                                      3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
                                      4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
                                      5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
                                      6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

                                        From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

                                        Depalletizer Components<\/h2>\r\n\r\n

                                        A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

                                          \r\n
                                        • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
                                        • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
                                        • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
                                        • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
                                        • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
                                        • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
                                        • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
                                        • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

                                          Pallet Configuration<\/h2>\r\n\r\n

                                          Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

                                          Container Format Management<\/h2>\r\n\r\n

                                          Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                          Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                          Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
                                          Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                          The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":620,"name":"TMG","slug":"tmg","term_group":0,"term_taxonomy_id":620,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"VEGA 120","year":{"value":"1985","label":"1985"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                                          An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                                          Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                                          Empty Bottle Inspectors<\/h2>\r\n\r\n

                                          Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                                          Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                                          Background Inspection<\/h3>\r\n\r\n

                                          Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                                            \r\n
                                          • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                                          • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                                            Ring Inspection<\/h3>\r\n\r\n

                                            Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                                            Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                                            Wall and Abrasion Inspection<\/h3>\r\n\r\n

                                            Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                                            Control uses two separate modules:<\/p>\r\n\r\n

                                              \r\n
                                            • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                                            • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                                              A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                                              Threading Inspection<\/h3>\r\n\r\n

                                              Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                                              Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                              Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                              High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                                              Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                              Container Dimension Control<\/h3>\r\n\r\n

                                              Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                                \r\n
                                              • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                                              • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                                              • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                                              • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                                              • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                                Fill Level Inspectors<\/h2>\r\n\r\n

                                                Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                                Main features:<\/p>\r\n\r\n

                                                  \r\n
                                                • Self-learning<\/strong> of reference level<\/li>\r\n
                                                • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                                • Display of counts and statistical data<\/strong><\/li>\r\n
                                                • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                                  Additional safety functions:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                                  • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                                  • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                                    Cap Inspectors<\/h2>\r\n\r\n

                                                    Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                                    • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                                      Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                                      Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Cap presence and completeness<\/strong><\/li>\r\n
                                                      • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                                      • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                                      • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                                      • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                                        Capsule Inspectors<\/h2>\r\n\r\n

                                                        Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                                        Label Inspectors<\/h2>\r\n\r\n

                                                        Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                                        Analysis levels:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Presence and orientation<\/strong> of labels<\/li>\r\n
                                                        • Relative position<\/strong> of multiple labels<\/li>\r\n
                                                        • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                                        • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                                        • Collar and capsule<\/strong> inspection<\/li>\r\n
                                                        • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                                        • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                                          For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                                          Leak Testing Inspectors<\/h2>\r\n\r\n

                                                          Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                                          X-Ray Inspectors<\/h2>\r\n\r\n

                                                          X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Glass splinters<\/strong><\/li>\r\n
                                                          • Hard plastic fragments<\/strong><\/li>\r\n
                                                          • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                            Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                                            Empty Crate Inspectors<\/h2>\r\n\r\n

                                                            Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                                            • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                                            • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                                              Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                                              Weight Control Inspectors<\/h2>\r\n\r\n

                                                              Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                                              Features:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Fully automatic<\/strong> operation<\/li>\r\n
                                                              • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                                              • Stored format recall<\/strong><\/li>\r\n
                                                              • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                                              • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                                Ejection Systems<\/h2>\r\n\r\n

                                                                Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                                Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                Push Ejectors<\/h3>\r\n\r\n

                                                                Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                                Progressive Diverters<\/h3>\r\n\r\n

                                                                Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                                Suitable for all container types:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                                • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                                  Product Tracking Systems<\/h2>\r\n\r\n

                                                                  Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                                  • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                                  • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                                  • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                    Inspection Verification<\/h2>\r\n\r\n

                                                                    Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                                    Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                                    Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                                    Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                    • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                                    • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                                    • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                                    • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"LINATRONIC","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":6002,"name":"Filter","slug":"used-filter","term_group":0,"term_taxonomy_id":6002,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":8686,"name":"JU.CLA.S","slug":"ju-cla-s","term_group":0,"term_taxonomy_id":8686,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"SOFOS","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":null,"manufacturer":{"term_id":8689,"name":"MAR.CO","slug":"mar-co","term_group":0,"term_taxonomy_id":8689,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"OR VI 12 RM - CAP ELEVETOR","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""},{"machine_type":null,"manufacturer":{"term_id":719,"name":"MBF","slug":"mbf","term_group":0,"term_taxonomy_id":719,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"ALIMENTATORE AP 1000 - CAP ELEVATOR STELVIN AND ALUMINUM SCREW CAP","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                                                                      A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                                                                      Position in the Bottling Line<\/h2>\r\n\r\n

                                                                      The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                                                                      • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                        How Filling Monoblocks Work<\/h2>\r\n\r\n

                                                                        The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                                                                        2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                                                                        3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                                                                        4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                                                                        5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                                                                        6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                                                                          Filling Requirements<\/h2>\r\n\r\n

                                                                          Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                                                                          • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                                                                          • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                                                                          • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                                                                            The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                                                                            Monoblock Configurations<\/h2>\r\n\r\n

                                                                            Gripping Systems<\/h3>\r\n\r\n

                                                                            Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                            Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                            Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                                                                            Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                            Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                                                                            Turret Configurations<\/h3>\r\n\r\n

                                                                            Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                                                                            • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                                                                            • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                                                                              Filling Monoblock Types<\/h2>\r\n\r\n

                                                                              Isobaric Filling Monoblock<\/h3>\r\n\r\n

                                                                              The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                                                                              Key components:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Pressurized storage tank<\/strong><\/li>\r\n
                                                                              • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                                                                              • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                                                                              • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Advantages of isobaric systems:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                                                                                • Reduced foaming<\/strong> during filling<\/li>\r\n
                                                                                • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Considerations:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Higher construction and maintenance complexity<\/li>\r\n
                                                                                  • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                                                                                  • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                                                                                    Gravity Filling Monoblock<\/h3>\r\n\r\n

                                                                                    Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                                                                                    Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                                                                                    Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                                                                                    The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • High vacuum chamber<\/strong> filling<\/li>\r\n
                                                                                    • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Characteristics:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                                                                      • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                                                                      • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                                                                      • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                                                                        PET Filling Monoblocks<\/h2>\r\n\r\n

                                                                                        Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                                                                        PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                                                                        Capping Section<\/h2>\r\n\r\n

                                                                                        The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                                                                        2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                                                                        3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                                                                          After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                                                                          Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                                                                          When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                          Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                          Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                                                                          Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                          For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                                                                          Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                                                                          Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                                                          • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                                                          • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                                                          • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                                                                          • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                                                                          • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":719,"name":"MBF","slug":"mbf","term_group":0,"term_taxonomy_id":719,"taxonomy":"manufacturer","description":"","parent":0,"count":25,"filter":"raw"},"model":"FILLBLOCK 2160\/48 48LV-540\/9R-360\/6V-SX","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""},{"machine_type":null,"manufacturer":{"term_id":782,"name":"Cames","slug":"cames","term_group":0,"term_taxonomy_id":782,"taxonomy":"manufacturer","description":"","parent":0,"count":18,"filter":"raw"},"model":"AR20 DRYER BOTTLE","year":{"value":"2003","label":"2003"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                                                                            A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                                                                            The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                                                                            How Capsuling Machines Work<\/h2>\r\n\r\n

                                                                                            The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                                                                            2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                                                                            3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                                                                            4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                                                                              The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                                                                              Capsuling Machine Applications<\/h2>\r\n\r\n

                                                                                              Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                                                                              • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                                                                              • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                                                                              • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                                                                              • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                                                                                Types of Capsuling Heads<\/h2>\r\n\r\n

                                                                                                Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                                                                                Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                                                                                Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                                                                                Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                Machine Configuration Options<\/h2>\r\n\r\n

                                                                                                Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                                                                                • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                                                                                • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                                                                                • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                                                                                • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                                                                                  Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                                                                                  The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                                                                                  • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                                                                                  • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                    Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":699,"name":"Robino & Galandrino","slug":"robino-galandrino","term_group":0,"term_taxonomy_id":699,"taxonomy":"manufacturer","description":"","parent":0,"count":78,"filter":"raw"},"model":"Poker Z 8\/12","year":{"value":"2010","label":"2010"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                                                                                    A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                                                                                    Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                                                                                    Types of Labeling Machines<\/h2>\r\n\r\n

                                                                                                    Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                                                                                    Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                    Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                    Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                                                                                    Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                    Labeling Technologies<\/h2>\r\n\r\n

                                                                                                    Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                                                                                    Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                                                                                    Operating principle:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                                                                                    • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                                                                                    • Labels release at the precise point of bottle passage<\/li>\r\n
                                                                                                    • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                      Advantages:<\/p>\r\n\r\n

                                                                                                        \r\n
                                                                                                      • Medium-high speed<\/strong> production capability<\/li>\r\n
                                                                                                      • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                                                                                      • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                                                                                      • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                        Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                                                                                        Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                                                                                        Operating principle:<\/p>\r\n\r\n

                                                                                                          \r\n
                                                                                                        • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                                                                                        • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                                                                                        • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                                                                                        • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                          Advantages:<\/p>\r\n\r\n

                                                                                                            \r\n
                                                                                                          • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                                                                                          • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                                                                                          • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                                                                                          • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                                                                                          • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                                                                                          • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                            Considerations:<\/p>\r\n\r\n

                                                                                                              \r\n
                                                                                                            • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                                                                                            • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                                                                                            • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                              Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                                                                              Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                                                                              Operating principle:<\/p>\r\n\r\n

                                                                                                                \r\n
                                                                                                              • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                                                                              • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                                                                              • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                                                                              • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                                                                              • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                Specifications:<\/p>\r\n\r\n

                                                                                                                  \r\n
                                                                                                                • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                                                                                • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                                                                                • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                  Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                                                                                  Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                                                                                  Characteristics:<\/p>\r\n\r\n

                                                                                                                    \r\n
                                                                                                                  • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                                                                                  • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                                                                                  • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                    Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                                                                                    Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                                                                                    Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                    Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                    Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                                                                                    Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                    Sleeve label advantages:<\/p>\r\n\r\n

                                                                                                                      \r\n
                                                                                                                    • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                                                                                    • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                                                                                    • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                                                                                    • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                                                                                    • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                                                                                    • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                                                                                    • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                      Labeling Process Steps<\/h2>\r\n\r\n

                                                                                                                      Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                                                                                        \r\n
                                                                                                                      1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                                                                                      2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                                                                                      3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                                                                                      4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                                                                                      5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                                                                                      6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                                                                                        Label Application Positions<\/h2>\r\n\r\n

                                                                                                                        Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                                                                                          \r\n
                                                                                                                        • Front label<\/strong><\/li>\r\n
                                                                                                                        • Back label<\/strong><\/li>\r\n
                                                                                                                        • Side labels<\/strong><\/li>\r\n
                                                                                                                        • Neck label<\/strong><\/li>\r\n
                                                                                                                        • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                                                                                        • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                          Labeling Machine Benefits<\/h2>\r\n\r\n
                                                                                                                            \r\n
                                                                                                                          • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                                                                                          • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                                                                                          • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                                                                                          • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                                                                                          • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                            Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                                                                                            Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                                                                              \r\n
                                                                                                                            • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                                                                                            • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":570,"name":"P.E. Labellers","slug":"p-e-labellers","term_group":0,"term_taxonomy_id":570,"taxonomy":"manufacturer","description":"","parent":0,"count":82,"filter":"raw"},"model":"UNIVERSAL MASTER T AX A Type 20T\/1420\/5S","year":{"value":"2003","label":"2003"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":620,"name":"TMG","slug":"tmg","term_group":0,"term_taxonomy_id":620,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"META 3","year":{"value":"1995","label":"1995"},"notes":"","machine_type_as_text":""},{"machine_type":null,"manufacturer":{"term_id":8691,"name":"INDUSTRIAL FLUID CONTROL","slug":"industrial-fluid-control","term_group":0,"term_taxonomy_id":8691,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"IFC RMS BELT LUBRICATION","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":3095,"name":"KETTNER","slug":"kettner","term_group":0,"term_taxonomy_id":3095,"taxonomy":"manufacturer","description":"","parent":0,"count":32,"filter":"raw"},"model":"KAF 2000 R","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":2888,"name":"Divider Inserters","slug":"divider-inserters","term_group":0,"term_taxonomy_id":2888,"taxonomy":"machine_types","description":"","parent":0,"count":5,"filter":"raw"},"manufacturer":{"term_id":627,"name":"Mondo & Scaglione","slug":"mondo-e-scaglione","term_group":0,"term_taxonomy_id":627,"taxonomy":"manufacturer","description":"","parent":0,"count":14,"filter":"raw"},"model":"Mod. 2004","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""},{"machine_type":null,"manufacturer":{"term_id":914,"name":"Logics & Controls","slug":"logics-controls","term_group":0,"term_taxonomy_id":914,"taxonomy":"manufacturer","description":"","parent":0,"count":20,"filter":"raw"},"model":"LOGIWEIGHT LS - Cartons Weight","year":{"value":"2013","label":"2013"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":192,"name":"Case Sealer","slug":"case-sealer","term_group":0,"term_taxonomy_id":192,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":3095,"name":"KETTNER","slug":"kettner","term_group":0,"term_taxonomy_id":3095,"taxonomy":"manufacturer","description":"","parent":0,"count":32,"filter":"raw"},"model":"HD3600E","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                                                                                                              A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                                                                                                              Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                                                                                                              Types of Palletizers<\/h2>\r\n\r\n

                                                                                                                              Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                                                                                                              Robotic Palletizers<\/h3>\r\n\r\n

                                                                                                                              Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                                                                                                              Advantages:<\/p>\r\n\r\n

                                                                                                                                \r\n
                                                                                                                              • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                                                                                                              • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                                                                                                              • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                                                                                                              • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                                                                                                              • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                                                                                                              • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                Considerations:<\/p>\r\n\r\n

                                                                                                                                  \r\n
                                                                                                                                • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                                                                                                                • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                  Low-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                                  Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                                                                                                  Advantages:<\/p>\r\n\r\n

                                                                                                                                    \r\n
                                                                                                                                  • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                                                                                                  • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                                                                                                  • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                                                                                                  • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                                                                                                  • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                    High-Level Palletizers<\/h3>\r\n\r\n

                                                                                                                                    High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                                                                                                    Advantages:<\/p>\r\n\r\n

                                                                                                                                      \r\n
                                                                                                                                    • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                                                                                                    • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                                    • Creates very compact pallets<\/strong><\/li>\r\n
                                                                                                                                    • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                      Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                      Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                      Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                                                                                                      Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                                                                                                      High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                      Mixed Case Palletizing<\/h2>\r\n\r\n

                                                                                                                                      Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                                                                                                      Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                                                                                                      Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                                                                                                      Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                                                                                                        \r\n
                                                                                                                                      • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                                                                                                      • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                                                                                                      • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                                                                                                      • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                        Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                                                                                                        The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                        Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                        Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                                                                                                        Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                        Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":620,"name":"TMG","slug":"tmg","term_group":0,"term_taxonomy_id":620,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"SIRIO 2S1C","year":{"value":"1995","label":"1995"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"

                                                                                                                                        A pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the logistics chain<\/strong>.<\/p>\r\n\r\n

                                                                                                                                        Pallet wrappers are available in automatic<\/strong> and semi-automatic<\/strong> configurations with three main solutions: rotating table<\/strong>, rotating arm<\/strong>, and rotating ring<\/strong>.<\/p>\r\n\r\n

                                                                                                                                        Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                                                        Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n

                                                                                                                                        Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n

                                                                                                                                        Automatic Rotating Table<\/h3>\r\n\r\n

                                                                                                                                        The rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including film gripper and cutting<\/strong>.<\/p>\r\n\r\n

                                                                                                                                        Characteristics:<\/p>\r\n\r\n

                                                                                                                                          \r\n
                                                                                                                                        • Production capacity: 20 to 55 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                        • Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n
                                                                                                                                        • Ease of operation<\/strong><\/li>\r\n
                                                                                                                                        • Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                          Automatic Rotating Arm<\/h3>\r\n\r\n

                                                                                                                                          The rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n

                                                                                                                                          Characteristics:<\/p>\r\n\r\n

                                                                                                                                            \r\n
                                                                                                                                          • Production capacity: 55 to 100 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                          • Ideal for unstable or heavy pallets<\/strong><\/li>\r\n
                                                                                                                                          • Pallet remains stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                            Automatic Rotating Ring<\/h3>\r\n\r\n

                                                                                                                                            The rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n

                                                                                                                                            Characteristics:<\/p>\r\n\r\n

                                                                                                                                              \r\n
                                                                                                                                            • Production capacity: up to 160 pallets\/hour<\/strong><\/li>\r\n
                                                                                                                                            • Maximum throughput<\/strong> for high-volume operations<\/li>\r\n
                                                                                                                                            • Customizable wrapping cycles<\/strong> and layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                              Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                                                              Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n

                                                                                                                                              Available configurations:<\/p>\r\n\r\n

                                                                                                                                                \r\n
                                                                                                                                              • Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n
                                                                                                                                              • Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n
                                                                                                                                              • Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                Wrapper Configuration Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                                                                Configuration<\/th>\r\n Capacity<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                                                                Rotating Table<\/strong><\/td>\r\n 20\u201355 pallets\/hour<\/td>\r\n Limited space; stable loads; low maintenance priority<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Rotating Arm<\/strong><\/td>\r\n 55\u2013100 pallets\/hour<\/td>\r\n Unstable or heavy pallets; medium-high volume<\/td>\r\n <\/tr>\r\n
                                                                                                                                                Rotating Ring<\/strong><\/td>\r\n Up to 160 pallets\/hour<\/td>\r\n High-volume production; custom cycle requirements<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                                                                Pre-Stretch System<\/h2>\r\n\r\n

                                                                                                                                                All automatic and semi-automatic wrappers are equipped with a reel holder trolley<\/strong> featuring a motorized film pre-stretch system<\/strong>.<\/p>\r\n\r\n

                                                                                                                                                Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n

                                                                                                                                                  \r\n
                                                                                                                                                • Pre-stretch percentage adjustable from 0% to 450%<\/strong> depending on film characteristics<\/li>\r\n
                                                                                                                                                • Adjustment via gear replacement<\/strong> or inverter control<\/strong> from electrical panel<\/li>\r\n
                                                                                                                                                • Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n
                                                                                                                                                • Significant film consumption reduction<\/strong><\/li>\r\n
                                                                                                                                                • Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n
                                                                                                                                                • Maximized load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                                                                  Optimal pre-stretch settings maximize film characteristics while ensuring palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":802,"name":"Tosa","slug":"tosa","term_group":0,"term_taxonomy_id":802,"taxonomy":"manufacturer","description":"","parent":0,"count":40,"filter":"raw"},"model":"Model 101","year":{"value":"1995","label":"1995"},"notes":"","machine_type_as_text":""}],"has_rinser":true,"capsule_type":[{"value":"0","label":"Pl\u00e1stico encolh\u00edvel de PVC"},{"value":"1","label":"Alum\u00ednio polilaminado"}],"optical_centering_system":true,"operating_type":{"value":"1","label":"Rotating Arm"},"label_placement":[{"value":"0","label":"Front"},{"value":"1","label":"Back"},{"value":"2","label":"Neck ring label"}],"settings_adjustment_for_glue_film":{"value":"1","label":"Manual"},"plate_movement":{"value":"5","label":"Mechanical cams"},"pallet_size":[{"value":"0","label":"Eur-Epal pallet (800x1200 mm)"},{"value":"1","label":"Cp1 1000x1200 mm"}],"filler":{"no_of__valves":{"value":"48","label":"48"},"fill_type":{"value":"2","label":"Gravity\/light depression"},"type_of_nozzle":{"value":"0","label":"Fixed"},"isobaric_valve":false},"capsules_stock":{"value":"1","label":"Estendido"},"aseptic":false,"number_of_stations":{"value":"5","label":"5"},"head_adjustment":{"value":"1","label":"Electric"},"isobaric":false,"electrical_data":{"V":"380","kw":"","hz":"50","A":"10"},"weight":"","machine_number":"04","speed":"13000","condition":{"value":"3","label":"Vendida"},"description":"","add_to_machineseeker":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/ISP04-pt-br.pdf","custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/407834","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/users\/10"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machines\/407834\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/media?parent=407834"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/container?post=407834"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/format?post=407834"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/machine_types?post=407834"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/manufacturer?post=407834"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/pt-br\/wp-json\/wp\/v2\/type_of_product?post=407834"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}