{"id":744044,"date":"2025-03-12T11:49:47","date_gmt":"2025-03-12T09:49:47","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linea-di-imbottigliamento-usata-gai-per-vino-fermo-fino-a-1000-bph\/"},"modified":"2025-06-27T10:20:26","modified_gmt":"2025-06-27T08:20:26","slug":"linea-di-imbottigliamento-usata-gai-per-vino-fermo-fino-a-1000-bph-lc542","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/linea-di-imbottigliamento-usata-gai-per-vino-fermo-fino-a-1000-bph-lc542\/","title":{"rendered":"Linea di imbottigliamento usata GAI per vino fermo fino a 1000 bph"},"author":32,"featured_media":0,"template":"","format":[1128,1078],"container":[],"machine_types":[7571],"manufacturer":[1909,2066],"type_of_product":[1036],"class_list":["post-744044","machines","type-machines","status-publish","hentry","format-0-33-l-it","format-1-l-it","machine_types-linea-imbottigliamento-usata","manufacturer-gai-it","manufacturer-meb-it","type_of_product-vino-fermo"],"acf":{"refno":"LC542","year":{"value":"1999","label":"1999"},"speed":"1000","condition":{"value":"1","label":"In funzione"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1909,"name":"GAI","slug":"gai-it","term_group":0,"term_taxonomy_id":1909,"taxonomy":"manufacturer","description":"","parent":0,"count":26,"filter":"raw"},"model":"8\/1","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                        This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                        Equipment Types Available<\/h2>\r\n\r\n

                        The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                        Container Handling<\/h3>\r\n\r\n
                          \r\n
                        • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                        • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                        • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                          Packaging Equipment<\/h3>\r\n\r\n
                            \r\n
                          • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                          • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                          • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                            Process Systems<\/h3>\r\n\r\n
                              \r\n
                            • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                            • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                            • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                              Utilities and Support<\/h3>\r\n\r\n
                                \r\n
                              • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                              • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                              • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                Equipment Availability<\/h2>\r\n\r\n

                                Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                  \r\n
                                • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                  Spare Parts Consideration<\/h2>\r\n\r\n

                                  For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                  Key spare parts categories:<\/p>\r\n\r\n

                                    \r\n
                                  • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                  • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                  • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                  • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":2066,"name":"MEB","slug":"meb-it","term_group":0,"term_taxonomy_id":2066,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"ADL10\/ S2","year":"","notes":"","machine_type_as_text":"Etichettatrice e capsulatrice"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                    This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                    Equipment Types Available<\/h2>\r\n\r\n

                                    The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                    Container Handling<\/h3>\r\n\r\n
                                      \r\n
                                    • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                    • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                    • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                      Packaging Equipment<\/h3>\r\n\r\n
                                        \r\n
                                      • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                      • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                      • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                        Process Systems<\/h3>\r\n\r\n
                                          \r\n
                                        • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                        • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                        • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                          Utilities and Support<\/h3>\r\n\r\n
                                            \r\n
                                          • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                          • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                          • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                            Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                            Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                            Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                            Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Equipment Availability<\/h2>\r\n\r\n

                                            Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                              \r\n
                                            • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                            • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                            • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                            • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                              Spare Parts Consideration<\/h2>\r\n\r\n

                                              For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                              Key spare parts categories:<\/p>\r\n\r\n

                                                \r\n
                                              • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                              • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                              • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                              • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1909,"name":"GAI","slug":"gai-it","term_group":0,"term_taxonomy_id":1909,"taxonomy":"manufacturer","description":"","parent":0,"count":26,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"Trasportatori"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                                                This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                                                Equipment Types Available<\/h2>\r\n\r\n

                                                The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                                                Container Handling<\/h3>\r\n\r\n
                                                  \r\n
                                                • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                                                • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                                                • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                                                  Packaging Equipment<\/h3>\r\n\r\n
                                                    \r\n
                                                  • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                                                  • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                                                  • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                                    Process Systems<\/h3>\r\n\r\n
                                                      \r\n
                                                    • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                                    • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                                    • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                                      Utilities and Support<\/h3>\r\n\r\n
                                                        \r\n
                                                      • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                                      • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                                      • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                                        Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                        Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                                        Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                                        Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                                        Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Equipment Availability<\/h2>\r\n\r\n

                                                        Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                                        • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                                        • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                                        • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                          Spare Parts Consideration<\/h2>\r\n\r\n

                                                          For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                                          Key spare parts categories:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                                          • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                                          • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                                          • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":1909,"name":"GAI","slug":"gai-it","term_group":0,"term_taxonomy_id":1909,"taxonomy":"manufacturer","description":"","parent":0,"count":26,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":"Tavolo di accumulo"}],"fill_type":{"value":"2","label":"Gravit\u00e0 \/ leggera depressione"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/eqnde3xyu0nlhp4dsz8n5\/AI_a9anUQO4z8aoQ0nZjXfA?rlkey=rihp57qyjs0yo6kz0dlng4cdn&st=bavtumkc&dl=0","description":"

                                                            Linea di imbottigliamento usata GAI per vino fermo fino a 1000 bph<\/h2>\n

                                                            Struttura della linea di imbottigliamento della Linea di riempimento GAI usata per vino fermo<\/h3>\n

                                                            La linea funziona come un sistema completamente automatizzato che imbottiglia vini fermi a una velocit\u00e0 fino a 1000 bottiglie all’ora. Di conseguenza, il sistema garantisce un processo senza soluzione di continuit\u00e0 includendo un monoblocco di riempimento e tappatura GAI, un’etichettatrice e capsulatrice MEB ADL10 S2 e un sistema di trasporto integrato che garantisce un funzionamento continuo. Inoltre, ogni componente \u00e8 progettato per garantire efficienza e affidabilit\u00e0. <\/p>\n

                                                            Monoblocco di riempimento e tappatura GAI<\/h3>\n

                                                            Questa linea di imbottigliamento per vino fermo \u00e8 dotata di un monoblocco GAI che riempie e stappa le bottiglie all’interno di un’unica unit\u00e0. Nello specifico, il sistema di riempimento utilizza otto valvole di riempimento che funzionano sotto vuoto per ottimizzare l’efficienza e, di conseguenza, ridurre l’ossidazione del prodotto. <\/p>\n

                                                            Inoltre, il sistema di tappatura comprende un tappatore a testa singola progettato per tappi di sughero dritti e un sistema di dosaggio del gas inerte. In particolare, questo sistema inietta gas inerte per ridurre al minimo l’esposizione all’ossigeno. Di conseguenza, preserva le propriet\u00e0 organolettiche del vino mantenendone inalterata la qualit\u00e0. <\/p>\n

                                                            Etichettatrice e capsulatrice MEB ADL10 S2<\/h3>\n

                                                            L’unit\u00e0 MEB ADL10 S2 della linea di imbottigliamento usata GAI per vino fermo fino a 1000 bph applica etichette autoadesive con precisione. A titolo illustrativo, il sistema include due stazioni di etichettatura, una per l’etichetta anteriore e una per l’etichetta posteriore, garantendo il corretto allineamento. Inoltre, il sistema di capsulatura automatica eroga e termorestringe le capsule su ogni bottiglia, fissandole in posizione con precisione. <\/p>\n

                                                            Sincronizzazione del trasportatore e del processo<\/h3>\n

                                                            La linea di imbottigliamento usata GAI per vino fermo fino a 1000 bph utilizza un nastro trasportatore integrato per collegare tutte le unit\u00e0. Allo stesso modo, include un tavolo di accumulo per le bottiglie finite, snellendo la produzione. Inoltre, i variatori di velocit\u00e0 regolano e sincronizzano le fasi di riempimento, tappatura, etichettatura e capsulatura, garantendo cos\u00ec un funzionamento regolare. <\/p>\n

                                                            Di conseguenza, l’intero sistema funziona in modo efficiente, riducendo al minimo i tempi di inattivit\u00e0. Allo stesso modo, la sua natura automatizzata consente regolazioni rapide, migliorando la produttivit\u00e0 complessiva. <\/p>\n

                                                            Materiali e conformit\u00e0 normativa nella linea di riempimento GAI usata per vino fermo<\/h3>\n

                                                            La linea di imbottigliamento Usato GAI per vino fermo fino a 1000 bph \u00e8 realizzata in acciaio inox e include protezioni antinfortunistiche in plexiglass conformi alle normative CE. In altre parole, i materiali garantiscono elevati standard di igiene, sicurezza operativa e durata nel tempo. <\/p>\n

                                                            Inoltre, questa conformit\u00e0 garantisce che l’apparecchiatura soddisfi gli standard di sicurezza del settore. Di conseguenza, gli operatori possono fare affidamento su di esso per prestazioni sicure ed efficienti. <\/p>\n

                                                            Specifiche tecniche e compatibilit\u00e0<\/h3>\n
                                                              \n
                                                            • Capacit\u00e0 produttiva: circa 1000 bottiglie all’ora.<\/li>\n
                                                            • Sistema di tappatura: sughero dritto.<\/li>\n
                                                            • Tipi di contenitori compatibili: bottiglie di vetro da 330 ml a 1 litro.<\/li>\n<\/ul>\n

                                                              Pertanto, la linea di imbottigliamento usata GAI per vino fermo fino a 1000 bph fornisce una soluzione efficiente e versatile per la produzione di vino fermo. In definitiva, garantisce una gestione ottimizzata del processo di imbottigliamento mantenendo elevati standard di qualit\u00e0 e affidabilit\u00e0. <\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC542-it.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/744044","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/744044\/revisions"}],"predecessor-version":[{"id":751783,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/744044\/revisions\/751783"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=744044"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=744044"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=744044"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=744044"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=744044"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=744044"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}