{"id":725347,"date":"2024-05-09T11:15:08","date_gmt":"2024-05-09T10:15:08","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=725347"},"modified":"2024-06-24T11:24:27","modified_gmt":"2024-06-24T10:24:27","slug":"linea-usata-di-lavorazione-e-riempimento-di-latticini-fino-a-20-000-lgiorno-lc433","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/linea-usata-di-lavorazione-e-riempimento-di-latticini-fino-a-20-000-lgiorno-lc433\/","title":{"rendered":"Linea usata di lavorazione e riempimento di latticini fino a 20.000 L\/giorno"},"author":32,"featured_media":0,"template":"","format":[],"container":[1021,1022],"machine_types":[7571],"manufacturer":[13305,3154],"type_of_product":[1026],"class_list":["post-725347","machines","type-machines","status-publish","hentry","container-pet-it","container-sacchetto","machine_types-linea-imbottigliamento-usata","manufacturer-scremac-it","manufacturer-videojet-it","type_of_product-latticini"],"acf":{"refno":"LC433","year":"","speed":"","condition":{"value":"2","label":"In magazzino"},"fill_type":{"value":"1","label":"Asettico"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"6","label":"L\/h"}},"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/38chud40n8led89iocu0j\/AD9FAe4bfE1GOgr5TN3xuVI?rlkey=h6rax5z49hee0isf651m5r5ph&st=fpe4vfzq&dl=0","description":"
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\n

Linea di lavorazione e riempimento di prodotti lattiero-caseari fino a 20.000 L\/giorno<\/h2>\n

Questa linea di lavorazione gestisce in modo efficiente volumi compresi tra 15.000 e 20.000 litri di latte al giorno. Di conseguenza, garantisce alta efficienza e la massima qualit\u00e0 dei prodotti finiti. La sua capacit\u00e0 consente quindi un elevato rendimento della produzione giornaliera, fondamentale per le operazioni su larga scala.<\/p>\n

Capacit\u00e0 di imballaggio<\/h3>\n

Inoltre, il sistema di confezionamento specializzato della linea gestisce abilmente vari tipi di prodotti lattiero-caseari. Ad esempio, i lavoratori confezionano il latte in sacchi di PVC da 1,0 litri ad una velocit\u00e0 di 2.400 pezzi all\u2019ora. Inoltre, confezionano yogurt e kefir in contenitori da 410 e 180 grammi ad una capacit\u00e0 di 3.000 pezzi all’ora, nonch\u00e9 in bottiglie PET da 0,5 e 1,0 litri ad una velocit\u00e0 di 1.000 pezzi all’ora. Inoltre, i lavoratori confezionano la panna acida sia in contenitori da 1.000 grammi che in ciotole, ciascuno con una capacit\u00e0 di 3.000 pezzi all’ora. Allo stesso modo, confezionano i formaggi in contenitori da 5,0 kg e 10,0 kg per il formaggio fresco, e in confezioni sottovuoto da 500 e 1.000 grammi per il formaggio a fette.<\/p>\n

Specifiche dell’attrezzatura<\/h3>\n

I produttori in Italia, Slovenia e Serbia hanno costruito le attrezzature tra il 1999 e il 2016, dimostrando la qualit\u00e0 e la durata delle macchine. Nello specifico, l’unit\u00e0 di ricezione del latte \u00e8 dotata di contatori digitali e sistemi di rimozione schiuma aggiornati nel 2014. Comprende serbatoi orizzontali e verticali con capacit\u00e0 fino a 3.200 litri, ideali per lo stoccaggio e il raffreddamento.<\/p>\n

Unit\u00e0 di fermentazione e linee di riempimento<\/h3>\n

Duplicatori coibentati a doppia parete e mescolatori planetari supportano le funzionalit\u00e0 fermentative della linea, fondamentali per mantenere l’uniformit\u00e0 del prodotto durante la fermentazione. Allo stesso modo, le linee di riempimento automatizzate distribuiscono in modo efficiente panna acida, yogurt e latte in vari formati di confezionamento, massimizzando cos\u00ec la produttivit\u00e0 e riducendo i tempi di inattivit\u00e0.<\/p>\n

Attrezzature Complementi e Manutenzione<\/h3>\n

Inoltre la linea comprende accessori come triblender per latte in polvere, confezionatrici sottovuoto per formaggi e sistemi di raffreddamento per magazzini. Questi componenti sono fondamentali per prolungare la conservazione e garantire la sicurezza alimentare. Il team ha regolarmente sottoposto a manutenzione e assistenza le attrezzature fino alla cessazione della produzione nel 2020, dimostrando cos\u00ec un impegno costante per la manutenzione e l’efficienza operativa.<\/p>\n

In conclusione, questi dettagli evidenziano la capacit\u00e0 della linea di produrre elevati volumi e la sua configurazione per garantire versatilit\u00e0 e affidabilit\u00e0 nel tempo, fondamentali per chi opera nel settore lattiero-caseario su larga scala.<\/p>\n

Elenco dei componenti della linea:<\/h3>\n

Unit\u00e0 di ricezione del latte<\/strong><\/p>\n

Contatore digitale con antischiuma (2014)<\/p>\n

Serbatoio orizzontale (lattofreeze) capacit\u00e0 3.200 l raffreddamento a freon – 3 pz<\/p>\n

Capacit\u00e0 serbatoio verticale 3.000 l – 2 pz<\/p>\n

Unit\u00e0 per pastorizzazione<\/p>\n

Pastorizzatore (a flusso) con fermi capacit\u00e0 2.000 l<\/p>\n

Separatore (autopulente), capacit\u00e0 2.000 l<\/p>\n

Omogeneizzatore con capacit\u00e0 2.000 l<\/p>\n

(Produttore Scremac Italia anno 2000)<\/p>\n

Unit\u00e0 per la fermentazione<\/strong><\/p>\n

Duplicatore volume 2.000 l – doppia parete coibentata con planetaria anno 2010<\/p>\n

Duplicatore volume 1.000 l – doppia parete coibentata con planetaria anno 2010.<\/p>\n

Linee di riempimento<\/strong><\/p>\n

Riempitrice automatica a due file per il riempimento di panna acida in ciotole<\/p>\n

Riempitrice automatica per il riempimento di panna acida e yogurt in contenitori da 410 gr, anno 2014<\/p>\n

Riempitrice automatica per riempire yogurt e panna acida in contenitori da 180 gr anno 2008<\/p>\n

Riempitrice – tappatrice – ink jet con tunnel automatico. Bottiglie da 1,0 l e 0,5 l, 2016<\/p>\n

Riempitrice per latte e yogurt in sacchetti PVC da 1,0 l.<\/p>\n

Videojet – datario automatico – 2 pz<\/p>\n

Altro equipaggiamento<\/strong><\/p>\n

Vasca per formaggi coibentata con HARF, volume 1.600 l. 2008<\/p>\n

Triblender 500 L per ricostruzione latte in polvere, 2015<\/p>\n

Confezionatrice sottovuoto per formaggi con compressore nuovo<\/p>\n

Centralina per acqua fredda, volume 10.000 l, raffreddamento con freon, anno 2000<\/p>\n

CIP per lavaggio, automatico, capacit\u00e0 3×300 l, 2000<\/p>\n

Soffiatrice semiautomatica da 1,0 l e 0,5 l con compressore Boge, 2010<\/p>\n

Sistema di raffreddamento completo per il raffreddamento del magazzino dei prodotti finiti, che<\/p>\n

\u00e8 programmato per il riscaldamento e il raffreddamento della camera di fermentazione<\/p>\n

Mini (laboratorio di propulsione)<\/p>\n

Caldaia a combustibile solido (legna) 250 kW<\/p>\n

Monopompa<\/p>\n

Tutta l’attrezzatura \u00e8 collegata con raccordi e pompe per il lavoro<\/p>\n<\/div>\n<\/div>\n<\/div>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC433-it.pdf","machine_number":"433","trans_ok":true,"company":677122,"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"Unit\u00e0 di ricezione del latte"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

              A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

              The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

              Types of Pasteurizers<\/h2>\r\n\r\n

              Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

              Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

              Typical configuration includes:<\/p>\r\n\r\n

                \r\n
              • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
              • Complete valve and piping systems<\/strong><\/li>\r\n
              • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
              • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                Tunnel Pasteurizers<\/h3>\r\n\r\n

                Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                Construction and Materials<\/h2>\r\n\r\n

                Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                  \r\n
                • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                  Process Connections<\/h2>\r\n\r\n

                  Flash pasteurizers include connections for:<\/p>\r\n\r\n

                    \r\n
                  • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                  • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                  • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                  • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                    Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                    Control and Safety Systems<\/h2>\r\n\r\n

                    Pasteurizer control systems include:<\/p>\r\n\r\n

                      \r\n
                    • PLC control<\/strong> for automatic operation<\/li>\r\n
                    • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                    • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                    • Visual alarms<\/strong> for fault indication<\/li>\r\n
                    • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                      Safety Features<\/h3>\r\n\r\n
                        \r\n
                      • General safety switch<\/strong><\/li>\r\n
                      • Thermal protection<\/strong><\/li>\r\n
                      • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                      • IP 55 protection<\/strong> rating<\/li>\r\n
                      • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                        Automatic Washing System<\/h2>\r\n\r\n

                        Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                          \r\n
                        • Steam valve<\/strong> for sterilization<\/li>\r\n
                        • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                        • Hot water circulation<\/strong><\/li>\r\n
                        • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                          Installation Requirements<\/h2>\r\n\r\n

                          Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                            \r\n
                          • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                          • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                          • Steam<\/strong> \u2014 heating source<\/li>\r\n
                          • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                            Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                            This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                            Equipment Types Available<\/h2>\r\n\r\n

                            The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                            Container Handling<\/h3>\r\n\r\n
                              \r\n
                            • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                            • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                            • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                              Packaging Equipment<\/h3>\r\n\r\n
                                \r\n
                              • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                              • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                              • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                Process Systems<\/h3>\r\n\r\n
                                  \r\n
                                • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                  Utilities and Support<\/h3>\r\n\r\n
                                    \r\n
                                  • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                  • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                  • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                    Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                    Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                    Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                    Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                    Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                    Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                    Equipment Availability<\/h2>\r\n\r\n

                                    Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                      \r\n
                                    • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                    • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                    • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                    • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                      Spare Parts Consideration<\/h2>\r\n\r\n

                                      For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                      Key spare parts categories:<\/p>\r\n\r\n

                                        \r\n
                                      • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                      • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                      • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                      • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"Volume del duplicatore di 1000L e 2000L","machine_type_as_text":"Unit\u00e0 per la fermentazione"},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                                        A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                                        During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                          \r\n
                                        • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                                        • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                                        • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                                        • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                                          The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                                          Types of Filling Machines<\/h2>\r\n\r\n

                                          Linear Filling Machines<\/h3>\r\n\r\n

                                          Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                                          Rotary Filling Machines<\/h3>\r\n\r\n

                                          Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                                          Filling Methods<\/h2>\r\n\r\n

                                          Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                                          Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                                          Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                                          After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                                          Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                                          Vacuum (Depression) Filling<\/h3>\r\n\r\n

                                          In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                                          Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                                          Volumetric Filling<\/h3>\r\n\r\n

                                          Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                                          Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                                          Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                                          Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                                            \r\n
                                          • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                                          • No degassing required at various production stages<\/li>\r\n
                                          • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                                          • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                                            Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                                            Hot Filling<\/h3>\r\n\r\n

                                            Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                                            Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                                            Aseptic Filling<\/h3>\r\n\r\n

                                            Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                                            Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                                            Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                                            Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                                            Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                                            Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                                            Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                                            Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Filling Machine Construction<\/h2>\r\n\r\n

                                            The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                                              \r\n
                                            • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                                            • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                                            • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                                            • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                                              Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                                              Filling Monoblocks<\/h2>\r\n\r\n

                                              A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                                                \r\n
                                              • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                                              • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                                              • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                                                The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                                                Purchasing Used Filling Machines<\/h2>\r\n\r\n

                                                Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                                                  \r\n
                                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                                                • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                                                  Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"5 riempitrici diversi per le tipologie di prodotti","machine_type_as_text":""},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3036,"name":"VIDEOJET","slug":"videojet","term_group":0,"term_taxonomy_id":3036,"taxonomy":"manufacturer","description":"","parent":0,"count":29,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/725347","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/725347\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=725347"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=725347"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=725347"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=725347"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=725347"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=725347"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}