{"id":721719,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=721719"},"modified":"2024-03-07T12:11:37","modified_gmt":"2024-03-07T11:11:37","slug":"linea-di-riempimento-isobarica-completa-krones-usata-fino-a-20-000-bph-lc414","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/linea-di-riempimento-isobarica-completa-krones-usata-fino-a-20-000-bph-lc414\/","title":{"rendered":"Linea di riempimento isobarica completa Krones usata fino a 20.000 bph"},"author":32,"featured_media":0,"template":"","format":[3199,1113,1128,1146,9421,1139],"container":[1019],"machine_types":[7571],"manufacturer":[12710,1953,2020,2029,13131],"type_of_product":[1039,1032,1031,1025,1034,1028,1036,1033],"class_list":["post-721719","machines","type-machines","status-publish","hentry","container-vetro","format-0-2-l-it","format-0-25-l-it","format-0-33-l-it","format-0-375-l-it-2","format-0-70-l-it","format-0-75-l-it","machine_types-linea-imbottigliamento-usata","manufacturer-gassner-it","manufacturer-heuft-it","manufacturer-kosme-it","manufacturer-krones-it","manufacturer-rink-it","type_of_product-acqua","type_of_product-acqua-frizzante","type_of_product-bevande-analcoliche","type_of_product-birra","type_of_product-distillati","type_of_product-succo","type_of_product-vino-fermo","type_of_product-vino-frizzante"],"acf":{"refno":"LC414","year":{"value":"2014","label":"2014"},"speed":"20000","fill_type":{"value":"5","label":"Isobarico"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":""},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/tlvnatlw3mvjod34ekqwr\/h?rlkey=28qf4g9b7h2bnhv8cerm482oa&dl=0","neck_type":"","crmed":false,"description":"<h2>Linea di riempimento isobarica completa Krones usata fino a 20000 bph<\/h2>\n<h3>Introduzione: panoramica e specifiche tecniche<\/h3>\n<p>Inizialmente, la linea di riempimento isobarica Krones usata, con una capacit\u00e0 di 20.000 bottiglie all&#8217;ora, offre soluzioni di imbottigliamento efficienti. Progettata nel 2014, ha accumulato straordinariamente circa 14.000 ore di lavoro sul riempitore. Ci\u00f2 indica la sua eccezionale affidabilit\u00e0 e longevit\u00e0.<br \/>\nVersatilit\u00e0 e opzioni di bottiglia nella linea di riempimento isobarica completa Krones<br \/>\nInoltre, questo sistema gestisce un&#8217;ampia gamma di volumi di bottiglie, da 0,2 a 0,75 litri. Inoltre, fornisce opzioni per diversi tipi di chiusure, inclusi tappi a vite da 28 mm e 38 mm e tappi a corona. Di conseguenza, ci\u00f2 garantisce flessibilit\u00e0 nella produzione. La variet\u00e0 dei tipi di etichettatura, come collo, fronte, retro (carta) o manica, aggiunge ulteriore versatilit\u00e0.<\/p>\n<h3>Compatibilit\u00e0 con vari prodotti<\/h3>\n<p>Inoltre, la linea \u00e8 compatibile con una vasta gamma di prodotti di imbottigliamento. Questi includono CSD, acqua, succhi di frutta, bevande energetiche, birra, spumante e superalcolici. Di conseguenza, ci\u00f2 espande notevolmente il potenziale di mercato e le opportunit\u00e0 di produzione per gli utenti.<\/p>\n<h3>Componenti della linea di riempimento<\/h3>\n<p>La linea di imbottigliamento comprende diversi componenti specializzati. Ciascuno contribuisce in modo efficiente all&#8217;efficienza e alla qualit\u00e0 complessive del processo. Il depalettizzatore per NEW GLASS della KRONES, ad esempio, garantisce una movimentazione precisa delle bottiglie. Il sistema di controllo delle bottiglie vuote, fornito da HEUFT, garantisce che solo i contenitori idonei procedano nel processo. Successivamente l&#8217;efficienza viene ulteriormente incrementata dai sistemi di disimballaggio e lavaggio per casse e bottiglie, forniti sempre da KRONES.<\/p>\n<h3>Riempimento e tappatura<\/h3>\n<p>Il cuore della linea \u00e8 il riempitivo KRONES MODULFILL HES (VP VI) 2.520-70-113. \u00c8 progettato per garantire precisione e coerenza nel processo di riempimento. A complemento di questo ci sono tre sistemi di tappatura per tappi a vite in alluminio e tappi a corona. Il sistema di asciugatura delle bottiglie garantisce quindi la disponibilit\u00e0 per l&#8217;etichettatura immediata.<\/p>\n<h3>Etichettatura e imballaggio<\/h3>\n<p>Il sistema di etichettatura plug-and-play, insieme allo manichettatore e al tunnel di riscaldamento, garantiscono un&#8217;applicazione impeccabile delle etichette. Altrettanto importante \u00e8 la confezionatrice per cartoni VARIOPAC PRO WTS-4 e l&#8217;incartonatrice SMARTPAC C 1800 T-0684, entrambe di KRONES, che preparano i prodotti per la distribuzione in modo efficiente e sicuro.<\/p>\n<h3>Controllo qualit\u00e0 e trasporti<\/h3>\n<p>\u00c8 importante sottolineare che la linea comprende diversi sistemi di controllo KRONES per garantire la massima qualit\u00e0 di ciascun prodotto. Infine, il trasporto di bottiglie e pallet gestito con precisione garantisce un flusso di lavoro ininterrotto e ottimizzato.<\/p>\n<h3>Conclusione della linea di riempimento isobarica completa Krones<\/h3>\n<p>In sintesi, questa linea di riempimento isobarica Krones usata \u00e8 una soluzione ideale per l&#8217;imbottigliamento. \u00c8 l&#8217;ideale per chi cerca efficienza, versatilit\u00e0 e precisione nel processo. Capace di gestire fino a 20.000 bottiglie all&#8217;ora e compatibile con vari prodotti e formati di bottiglie, si distingue come una scelta eccellente. La sua disponibilit\u00e0 immediata e la configurazione personalizzabile per soddisfare esigenze specifiche lo rendono una scelta senza pari nel settore.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC414-it.pdf","machine_number":"414","company":683994,"condition":{"value":"3","label":"Venduta"},"machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"<p>A <strong>depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle <strong>glass bottles<\/strong>, <strong>PET bottles<\/strong>, and <strong>cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n<p>The operation begins when an operator uses a forklift to load pallets of empty containers onto a <strong>roller conveyor<\/strong>, removing the <strong>thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n<h2>How Depalletizers Work<\/h2>\r\n\r\n<p>The <strong>depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n    <li><strong>Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n    <li><strong>Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n    <li><strong>Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n    <li><strong>Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n<p>From the accumulation surface, containers travel via <strong>conveyor belts<\/strong> to the first processing machine, typically a <strong>rinsing machine<\/strong> or <strong>filling monoblock<\/strong>.<\/p>\r\n\r\n<h2>Depalletizer Components<\/h2>\r\n\r\n<p>A complete <strong>depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n    <li><strong>Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n    <li><strong>Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n    <li><strong>Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n    <li><strong>Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n    <li><strong>Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n    <li><strong>Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n    <li><strong>Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n<h2>Pallet Configuration<\/h2>\r\n\r\n<p>Pallets are organized in <strong>4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by <strong>plastic or paper interlayers<\/strong>. A <strong>cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n<h2>Container Format Management<\/h2>\r\n\r\n<p>Different containers require specific machine settings based on their dimensions. The <strong>PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Container Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Common Sizes<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cans<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33 cl, 50 cl<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottles<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>The operator selects the corresponding <strong>format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"PRESANT UNI 1N-0142","year":{"value":"2014","label":"2014"},"notes":"Per bottiglie di vetro nuove ","machine_type_as_text":""},{"machine_type":{"term_id":7095,"name":"Decapping Machine","slug":"decapping-machine","term_group":0,"term_taxonomy_id":7095,"taxonomy":"machine_types","description":"","parent":0,"count":3,"filter":"raw"},"manufacturer":{"term_id":12987,"name":"RINK","slug":"rink","term_group":0,"term_taxonomy_id":12987,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":762,"name":"Heuft","slug":"heuft","term_group":0,"term_taxonomy_id":762,"taxonomy":"manufacturer","description":"","parent":0,"count":81,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"Per bottiglie vuote","machine_type_as_text":""},{"machine_type":{"term_id":471,"name":"Decrater","slug":"decrater","term_group":0,"term_taxonomy_id":471,"taxonomy":"machine_types","description":"","parent":0,"count":5,"filter":"raw"},"manufacturer":{"term_id":725,"name":"Kosme","slug":"kosme","term_group":0,"term_taxonomy_id":725,"taxonomy":"manufacturer","description":"","parent":0,"count":79,"filter":"raw"},"model":"SMARTPAC U 1800 T1 T-0684","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"LINAJET 35E KGW 35E","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"Lavacasse "},{"machine_type":{"term_id":7093,"name":"Bottle Washer","slug":"used-bottle-washer","term_group":0,"term_taxonomy_id":7093,"taxonomy":"machine_types","description":"<p>A <strong>bottle washer<\/strong> is an industrial machine designed for cleaning <strong>returnable glass bottles<\/strong> in bottling operations. These machines handle containers from <strong>mineral water<\/strong>, <strong>wine<\/strong>, <strong>spirits<\/strong>, <strong>soft drinks<\/strong>, <strong>fruit juices<\/strong>, and <strong>milk<\/strong> production lines, removing labels, residues, and contaminants while ensuring proper sterilization.<\/p>\r\n\r\n<p>Modern bottle washers can process both <strong>paper labels<\/strong> and <strong>wash-off plastic labels<\/strong>. Plastic labels offer significant advantages including lower washing temperatures, reduced chemical usage, and elimination of label pulping in the water, though at a higher label cost.<\/p>\r\n\r\n<h2>Types of Bottle Washing Machines<\/h2>\r\n\r\n<h3>Single-End Bottle Washers<\/h3>\r\n\r\n<p><strong>Single-end bottle washers<\/strong> (also called <em>single-head<\/em>) feature bottle entry and exit on the same side of the machine. Key characteristics include:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity up to <strong>30,000 bottles per hour<\/strong><\/li>\r\n    <li>Single large <strong>alkaline wash bath<\/strong> followed by rinse stages<\/li>\r\n    <li>Compact footprint for <em>small to medium operations<\/em><\/li>\r\n    <li>Lower capital investment compared to double-end systems<\/li>\r\n<\/ul>\r\n\r\n<h3>Double-End Bottle Washers<\/h3>\r\n\r\n<p><strong>Double-end bottle washers<\/strong> (or <em>double-head<\/em>) are structured with bottle entry at one end and exit from the opposite side. These machines offer superior performance:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity exceeding <strong>100,000 bottles per hour<\/strong><\/li>\r\n    <li><strong>Modular construction<\/strong> with 3 to 5 identical washing modules<\/li>\r\n    <li>Higher washing performance and quality guarantees<\/li>\r\n    <li>Multiple alkaline baths for thorough cleaning<\/li>\r\n<\/ul>\r\n\r\n<h2>Temperature Management<\/h2>\r\n\r\n<p>All bottle washers maintain a precise <strong>temperature gradient<\/strong> to prevent <strong>thermal shock<\/strong> and glass breakage. The process brings containers from ambient temperature (potentially very cold in winter storage conditions) up to approximately <strong>80\u00b0C<\/strong> in the caustic baths, then gradually returns them to room temperature before discharge.<\/p>\r\n\r\n<p>An <strong>alkalinity gradient<\/strong> runs parallel to the temperature curve, designed to recover caustic soda that would otherwise be lost through carryover. Water from the first rinse returns to the pre-wash tank for reuse, providing both heat recovery and chemical efficiency.<\/p>\r\n\r\n<h2>Washing Process Stages<\/h2>\r\n\r\n<h3>Bottle Inlet System<\/h3>\r\n\r\n<p>The most common feeding system uses <strong>harpoon loaders<\/strong> with elliptical movement, automatically transferring bottles from the accumulation area to washing baskets. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High-density plastic profiles<\/strong> ensuring quiet operation<\/li>\r\n    <li>Safety mechanisms preventing bottle and basket breakage<\/li>\r\n    <li>Special <strong>auger feeding systems<\/strong> for shaped bottles (rectangular, square, oval)<\/li>\r\n    <li>Interchangeable <strong>baskets<\/strong> accommodating multiple bottle formats<\/li>\r\n<\/ul>\r\n\r\n<h3>Pre-Wash Section<\/h3>\r\n\r\n<p>Upon entering the machine, bottles receive <strong>alkaline spray<\/strong> or immersion using warm water from the first rinse. This stage accomplishes two objectives:<\/p>\r\n\r\n<ul>\r\n    <li>Gradual <strong>temperature increase<\/strong> of the glass<\/li>\r\n    <li>Initial <strong>label wetting<\/strong> with alkaline solution<\/li>\r\n<\/ul>\r\n\r\n<p>The pre-wash solution contains <strong>hardness control additives<\/strong> preventing salt precipitation.<\/p>\r\n\r\n<h3>Caustic Washing Baths (Pulp)<\/h3>\r\n\r\n<p>The <strong>caustic baths<\/strong> perform the primary cleaning function, eliminating internal impurities, detaching labels, removing glue residues, and <strong>sterilizing bottles<\/strong> through hot soda exposure. The washing result depends critically on these <em>pulp<\/em> stages.<\/p>\r\n\r\n<p>Optimal label removal depends on several factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glue type<\/strong> \u2014 modern starch-casein glues dissolve effectively in soda solutions starting from <strong>1% concentration<\/strong><\/li>\r\n    <li><strong>Soda concentration<\/strong> \u2014 effective range between <strong>1.5% and 3%<\/strong>; above 2% viscosity increases, reducing efficiency<\/li>\r\n    <li><strong>Temperature<\/strong> \u2014 below 60\u00b0C labels won't release; optimal removal occurs at <strong>80\u00b0C<\/strong><\/li>\r\n    <li><strong>Label structure<\/strong> \u2014 paper quality, ink composition, and waxy coatings affect detachment<\/li>\r\n<\/ul>\r\n\r\n<h3>Label Extraction<\/h3>\r\n\r\n<p>All bottle washers feature a <strong>two-stage label extraction<\/strong> system:<\/p>\r\n\r\n<ol>\r\n    <li><strong>First stage<\/strong> \u2014 activated after approximately 40% of caustic treatment time, a solution current removes about <strong>30% of labels<\/strong><\/li>\r\n    <li><strong>Second stage<\/strong> \u2014 positioned at the end of caustic treatment, <strong>high-pressure sprays<\/strong> from removable nozzles remove the remaining <strong>70% of labels<\/strong><\/li>\r\n<\/ol>\r\n\r\n<p>Extracted labels travel to a <strong>filtering mat<\/strong> crossing the machine transversely, conveying paper residues outside.<\/p>\r\n\r\n<p>Extraction timing is critical:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Too fast extraction<\/strong> \u2014 causes label <em>pulping<\/em>, clogging filters and leaving fragments in bottles<\/li>\r\n    <li><strong>Too slow extraction<\/strong> \u2014 results in labels exiting beyond the second module with glue traces remaining on glass<\/li>\r\n<\/ul>\r\n\r\n<h3>Pre-Rinse Section<\/h3>\r\n\r\n<p>Modern bottle washers include a dedicated sector for <strong>alkalinity reduction<\/strong> and <strong>heat recovery<\/strong>. This section improves rinsing efficiency and controls <strong>limestone precipitation<\/strong> from inorganic salts.<\/p>\r\n\r\n<p>Treatment depends on the circuit configuration:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Static tank<\/strong> (filled morning, emptied evening) \u2014 treated as a washing bath with soda additive<\/li>\r\n    <li><strong>Continuous fresh water replenishment<\/strong> \u2014 treated as a rinse with sequestering agent dosed proportionally<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Section<\/h3>\r\n\r\n<p>The <strong>rinsing section<\/strong> typically comprises <strong>3 to 4 stages<\/strong>, eliminating soda residues and ensuring bottles exit in potable condition. The final rinse uses the same water destined for bottling.<\/p>\r\n\r\n<p>Critical considerations:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water hardness<\/strong> \u2014 causes calcium carbonate precipitation; requires <strong>sequestering additives<\/strong> if water is not softened<\/li>\r\n    <li><strong>Microbial control<\/strong> \u2014 rinse area favors bacterial growth due to warm temperature and neutral pH<\/li>\r\n    <li><strong>Biocide treatment<\/strong> \u2014 added to second or penultimate rinse to sanitize bottles and maintain <em>bacteriostatic conditions<\/em><\/li>\r\n<\/ul>\r\n\r\n<h3>Nozzle System<\/h3>\r\n\r\n<p><strong>Self-cleaning nozzles<\/strong> direct spray radially toward each basket row. The self-cleaning effect eliminates manual disassembly through water flow inversion and continuous particle removal. Spray direction ensures complete coverage:<\/p>\r\n\r\n<ol>\r\n    <li>Internal bottle side<\/li>\r\n    <li>Bottle bottom<\/li>\r\n    <li>Opposite internal side<\/li>\r\n<\/ol>\r\n\r\n<p>A <strong>synchronization star<\/strong> beside each nozzle row maintains perfect alignment between sprays and bottles, compensating for chain elongation.<\/p>\r\n\r\n<h3>Bottle Discharge<\/h3>\r\n\r\n<p>The unloading system transfers bottles from baskets to <strong>discharge cams<\/strong> with elliptical movement, placing them onto the conveyor belt. Chutes and cams use <strong>high-density polyethylene<\/strong> for quiet operation and durability.<\/p>\r\n\r\n<p>The discharge area requires special attention due to humidity, steam, warm environment, and neutral pH creating favorable conditions for <strong>microbial development<\/strong>. Daily <strong>cleaning and sanitizing treatments<\/strong> of internal and external surfaces prevent contamination of clean bottles.<\/p>\r\n\r\n<h2>Optional Systems and Features<\/h2>\r\n\r\n<h3>Soundproofing<\/h3>\r\n\r\n<p>Loading and unloading areas can be equipped with <strong>noise reduction devices<\/strong> improving operator safety conditions.<\/p>\r\n\r\n<h3>Thermal Insulation<\/h3>\r\n\r\n<p>Operating temperatures between <strong>60\u00b0C and 80\u00b0C<\/strong> make insulation valuable. <strong>Polyurethane panel systems<\/strong> with stainless steel edge support can achieve energy savings approaching <strong>20% of total consumption<\/strong>.<\/p>\r\n\r\n<h3>Wastewater Filtration<\/h3>\r\n\r\n<p>Two systems extend pulp bath life cycle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sedimentation tank<\/strong> \u2014 end-of-day solution transfer for medium-low or high-pressure filtration<\/li>\r\n    <li><strong>Vibrating screen<\/strong> \u2014 continuous filtration during operation, retaining glass and paper particles<\/li>\r\n<\/ul>\r\n\r\n<h3>Acid Washing Sector<\/h3>\r\n\r\n<p>Some machines include an <strong>acid spray section<\/strong> between caustic wash and final rinse, using <strong>nitric acid formulations<\/strong> to eliminate inorganic residues and provide steel surface passivation. Periodic antimicrobial control prevents mold formation in acidic pH environments.<\/p>\r\n\r\n<h2>Chemical Products for Bottle Washing<\/h2>\r\n\r\n<p>Standard chemical formulations used in bottle washers include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Caustic soda additives<\/strong> \u2014 facilitate label detachment<\/li>\r\n    <li><strong>Foam control additives<\/strong> \u2014 manage foam from casein-origin glues<\/li>\r\n    <li><strong>Alkaline formulations<\/strong> \u2014 alternative to NaOH + additive systems<\/li>\r\n    <li><strong>Sequestering additives<\/strong> \u2014 control water hardness in rinse baths<\/li>\r\n    <li><strong>Sanitizing formulations<\/strong> \u2014 treat bottles at outlet and maintain bacteriostatic tank conditions<\/li>\r\n<\/ul>\r\n\r\n<p>Additional performance-enhancing formulations:<\/p>\r\n\r\n<ul>\r\n    <li>Enhanced <strong>label detachment<\/strong> additives<\/li>\r\n    <li>Additives for <strong>mold and dried residue<\/strong> removal<\/li>\r\n    <li><strong>Acid additives<\/strong> to reduce first rinse alkalinity<\/li>\r\n<\/ul>\r\n\r\n<h3>Sequestering Agents<\/h3>\r\n\r\n<p><strong>Sequestering (chelating) agents<\/strong> bind dispersed ions and salts, preventing limescale deposition on surfaces. These compounds assist in mold removal and aluminum salt control for improved label detachment.<\/p>\r\n\r\n<p><strong>EDTA<\/strong> forms stable chelates with calcium and magnesium, preventing limestone formation. However, EDTA requires careful dosage calculation and can increase <strong>glass corrosion<\/strong> over multiple washing cycles.<\/p>\r\n\r\n<p><strong>Gluconates and gluconic acid<\/strong> offer polyfunctional activity in the <strong>1% to 3% alkalinity range<\/strong>, specifically targeting aluminum and its salts (trivalent metals EDTA cannot bind). Gluconates also assist in <em>rust collar removal<\/em> caused by crown caps.<\/p>\r\n\r\n<h3>Defoamers<\/h3>\r\n\r\n<p><strong>Defoamer products<\/strong> control foam generated by mechanical action and starch-casein glue. Foam management prevents pump cavitation, probe interference, and ensures detached labels are properly extracted rather than floating to final machine sections.<\/p>\r\n\r\n<h2>Sterilization Parameters<\/h2>\r\n\r\n<p>Correct bottle washer operation depends on optimizing three intersected parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Caustic soda concentration<\/strong> (alkalinity) in washing baths<\/li>\r\n    <li><strong>Operating temperatures<\/strong> of washing solutions (70\u00b0C to 90\u00b0C)<\/li>\r\n    <li><strong>Contact time<\/strong> between caustic solutions and bottles (basket movement speed)<\/li>\r\n<\/ul>\r\n\r\n<p>These parameters ensure both <strong>excellent washing results<\/strong> and <strong>microbial reduction<\/strong> inside bottles, while achieving proper label separation without pulping.<\/p>\r\n\r\n<h2>Quality Control: Visual Bottle Evaluation<\/h2>\r\n\r\n<p>Bottle appearance at machine exit indicates washing quality and identifies the source of any defects:<\/p>\r\n\r\n<table>\r\n    <thead>\r\n        <tr>\r\n            <th>Defect<\/th>\r\n            <th>Probable Cause<\/th>\r\n            <th>Section<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td><strong>Glue tracks<\/strong> on glass<\/td>\r\n            <td>Non-optimal washing baths<\/td>\r\n            <td>Caustic section<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Labels present<\/strong> at exit<\/td>\r\n            <td>Detachment problems<\/td>\r\n            <td>Caustic section<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>White collar<\/strong> on bottle<\/td>\r\n            <td>Drying in exit area<\/td>\r\n            <td>Pulp exit<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>White spots<\/strong> (spray pattern)<\/td>\r\n            <td>Caustic solution drying<\/td>\r\n            <td>Pulp exit<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Misted bottles<\/strong> with rivulets<\/td>\r\n            <td>Soda carryover or clogged nozzles<\/td>\r\n            <td>Rinse section<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Veiled\/misted<\/strong> appearance<\/td>\r\n            <td>Limestone precipitation, incorrect sequestering<\/td>\r\n            <td>Rinse section<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Properly washed bottles display a <strong>homogeneous water film<\/strong> covering the entire external glass surface. When inverted, only <strong>2-3 drops<\/strong> should exit, indicating correct dripping and proper spray nozzle orientation. After drying, glass should remain <strong>bright without streaks<\/strong>, verified by <strong>phenolphthalein or litmus paper<\/strong> testing (pink color indicates residual alkalinity).<\/p>","parent":0,"count":31,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"LAVATEC E3.CS.Y2411","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12702,"name":"Gassner","slug":"gassner","term_group":0,"term_taxonomy_id":12702,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"SBF (SV)","year":{"value":"2014","label":"2014"},"notes":"Per tappi a vite in alluminio ","machine_type_as_text":"Sistema di alimentazione dei tappi"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12702,"name":"Gassner","slug":"gassner","term_group":0,"term_taxonomy_id":12702,"taxonomy":"manufacturer","description":"","parent":0,"count":4,"filter":"raw"},"model":"PMF (KK)","year":{"value":"2014","label":"2014"},"notes":"Per tappi corona ","machine_type_as_text":"Sistema di alimentazione dei tappi"},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"<p>A <strong>filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically <strong>filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a <strong>filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n<h2>Position in the Bottling Line<\/h2>\r\n\r\n<p>The <strong>filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass bottle lines<\/strong> \u2014 immediately after the <strong>depalletizer<\/strong><\/li>\r\n    <li><strong>PET bottle lines<\/strong> \u2014 after the <strong>blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>How Filling Monoblocks Work<\/h2>\r\n\r\n<p>The operation begins as bottles arrive in single file via a <strong>conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n    <li><strong>Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n    <li><strong>Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects <strong>peracetic acid<\/strong>, water, or disinfectant; <strong>filtered compressed air<\/strong> dries the interior<\/li>\r\n    <li><strong>Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n    <li><strong>Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n<h2>Filling Requirements<\/h2>\r\n\r\n<p>Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with <strong>health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n<h2>Monoblock Configurations<\/h2>\r\n\r\n<h3>Gripping Systems<\/h3>\r\n\r\n<p>Filling monoblocks use two main <strong>bottle gripping methods<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Gripping Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Construction<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottom grip (deep grip)<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Steel and aluminum<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass and PET; versatile for different productions<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Neck grip<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">304 stainless steel<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottles; prevents crushing during filling and capping<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Latest generation monoblocks predominantly use <strong>neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The <strong>304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n<h3>Turret Configurations<\/h3>\r\n\r\n<p>Filling monoblocks may include <strong>two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n    <li><strong>Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n    <li><strong>Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with <strong>two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n<h2>Filling Monoblock Types<\/h2>\r\n\r\n<h3>Isobaric Filling Monoblock<\/h3>\r\n\r\n<p>The <strong>isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for <strong>carbonated products<\/strong>. The process pressurizes containers with gas (typically <strong>CO2<\/strong>) before filling.<\/p>\r\n\r\n<p>Key components:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pressurized storage tank<\/strong><\/li>\r\n    <li><strong>Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n    <li><strong>Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n    <li><strong>Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages of isobaric systems:<\/p>\r\n\r\n<ul>\r\n    <li>Fills carbonated drinks <strong>without effervescence loss<\/strong><\/li>\r\n    <li><strong>Reduced foaming<\/strong> during filling<\/li>\r\n    <li>Maintains <strong>final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Higher construction and maintenance complexity<\/li>\r\n    <li>Requires continuous <strong>pressure monitoring<\/strong><\/li>\r\n    <li>More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>beer<\/strong>, <strong>carbonated soft drinks<\/strong>, <strong>sparkling wines<\/strong>, <strong>sparkling water<\/strong><\/p>\r\n\r\n<h3>Gravity Filling Monoblock<\/h3>\r\n\r\n<p><strong>Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for <strong>non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>water<\/strong>, <strong>spirits<\/strong>, <strong>liqueurs<\/strong><\/p>\r\n\r\n<h3>Filling Monoblock for Edible Oil<\/h3>\r\n\r\n<p>The <strong>triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High vacuum chamber<\/strong> filling<\/li>\r\n    <li><strong>Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Processes <strong>PET bottles<\/strong>, <strong>glass bottles<\/strong>, and <strong>cans<\/strong><\/li>\r\n    <li>Multiple cap formats with appropriate <strong>changeover parts<\/strong><\/li>\r\n    <li><strong>Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n    <li>Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n<h2>PET Filling Monoblocks<\/h2>\r\n\r\n<p><strong>Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern <strong>neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n<p>PET monoblocks can be configured for both <strong>isobaric<\/strong> (carbonated) and <strong>flat liquid<\/strong> (still) products, with equipment in <strong>304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n<h2>Capping Section<\/h2>\r\n\r\n<p>The <strong>capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n    <li><strong>Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n    <li><strong>Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n<p>After capping, bottles proceed to the <strong>capsuling machine<\/strong> or <strong>wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n<h2>Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n<p>When purchasing individual <strong>filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Advantages<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Considerations<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mechanical<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Easier to operate and maintain<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Less adjustment flexibility<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Electronic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Greater versatility; more production adjustments<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Requires manufacturer support availability<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>For both types, verify that the <strong>manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n<h2>Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n<p>Used filling monoblocks offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"MODULFILL HES (VP VI) 2.520-70-113","year":{"value":"2014","label":"2014"},"notes":"Tappi: Vite alluminio e Corona ","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":" LINADRY 890 S-1M","year":{"value":"2014","label":"2014"},"notes":"Asciuga bottiglie n.1","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"LINADRY 890 S-1M","year":{"value":"2014","label":"2014"},"notes":"Asciuga bottiglie n.2","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"SOLOMODUL 1200-20; RM","year":{"value":"2014","label":"2014"},"notes":"Etrichettatrice Modulare ","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"SLEEVEMATIC M1; LM","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"Sleever"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"<p>A <strong>pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending <strong>product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to <strong>89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n<p>The <strong>pasteurization process<\/strong> is essential for <strong>wine<\/strong>, <strong>fruit juices<\/strong>, <strong>carbonated soft drinks (CSD)<\/strong>, <strong>beer<\/strong>, <strong>milk<\/strong>, and products like <strong>tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n<h2>Types of Pasteurizers<\/h2>\r\n\r\n<h3>Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n<p><strong>Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to <strong>89-95\u00b0C<\/strong>. Temperature increases occur in <strong>multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n<p>Typical configuration includes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Air tanks<\/strong> and <strong>electrical panel<\/strong> mounted on same skid<\/li>\r\n    <li>Complete <strong>valve and piping systems<\/strong><\/li>\r\n    <li><strong>PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n    <li><strong>Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n<h3>Tunnel Pasteurizers<\/h3>\r\n\r\n<p><strong>Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for <strong>beer<\/strong>, <strong>CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n<h2>Flash Pasteurizer Specifications<\/h2>\r\n\r\n<p>Example configuration for <strong>hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Production capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 8,000 L\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>CIP flow rate<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">8,000 L\/hour with backflush option<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Pasteurization temperature<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">82-85\u00b0C<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Holding time<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20-30 seconds<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Heating stages<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">3 or 5 stages (fully automatic)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Pasteurizers feature <strong>completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n    <li><strong>Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n    <li><strong>Pasteurization tubes<\/strong> \u2014 DN50, <strong>AISI 304<\/strong> stainless steel<\/li>\r\n    <li><strong>Heat exchangers<\/strong> \u2014 <strong>AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n    <li><strong>Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n    <li><strong>Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections<\/h2>\r\n\r\n<p>Flash pasteurizers include connections for:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n    <li><strong>Hot water<\/strong> \u2014 for heating stages<\/li>\r\n    <li><strong>Steam<\/strong> \u2014 primary heat source<\/li>\r\n    <li><strong>Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n<p>Additional outputs available for <strong>deaerator<\/strong> and <strong>homogenizer<\/strong> integration.<\/p>\r\n\r\n<h2>Control and Safety Systems<\/h2>\r\n\r\n<p>Pasteurizer control systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>PLC control<\/strong> for automatic operation<\/li>\r\n    <li><strong>START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n    <li><strong>Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n    <li><strong>Visual alarms<\/strong> for fault indication<\/li>\r\n    <li><strong>Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Safety Features<\/h3>\r\n\r\n<ul>\r\n    <li><strong>General safety switch<\/strong><\/li>\r\n    <li><strong>Thermal protection<\/strong><\/li>\r\n    <li><strong>Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n    <li><strong>IP 55 protection<\/strong> rating<\/li>\r\n    <li><strong>Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n<h2>Automatic Washing System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Steam valve<\/strong> for sterilization<\/li>\r\n    <li><strong>Backflush option<\/strong> for thorough cleaning<\/li>\r\n    <li><strong>Hot water circulation<\/strong><\/li>\r\n    <li><strong>Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n<h2>Installation Requirements<\/h2>\r\n\r\n<p>Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n    <li><strong>Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n    <li><strong>Steam<\/strong> \u2014 heating source<\/li>\r\n    <li><strong>Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n<p>Equipment supplied on <strong>heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. <strong>EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"LINAFLEX LB19.8-425-41","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":218,"name":"Wrap Around Packer","slug":"wrap-around-packer","term_group":0,"term_taxonomy_id":218,"taxonomy":"machine_types","description":"<p>A <strong>wrap around packer<\/strong> is a complete cartoning machine that combines all phases of carton <strong>forming<\/strong>, <strong>filling<\/strong>, and <strong>closing<\/strong> in a single integrated unit. Unlike traditional systems requiring separate machines for each function, the wrap around builds the carton directly around the product, saving significant floor space.<\/p>\r\n\r\n<h2>Traditional vs. Wrap Around Systems<\/h2>\r\n\r\n<h3>Traditional Three-Phase Cartoning<\/h3>\r\n\r\n<p>Conventional cartoning requires separate machines for each production phase:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Carton forming<\/strong> \u2014 suction cups pick flat cartons from magazine storage; automatic system opens and positions carton; underside flaps closed with glue<\/li>\r\n    <li><strong>Case packing<\/strong> \u2014 bottles inserted in orderly rows through centering devices guiding products into designated spaces<\/li>\r\n    <li><strong>Carton sealing<\/strong> \u2014 belt and chain system transports filled cartons to sealer; upper flaps closed with tape or glue<\/li>\r\n<\/ol>\r\n\r\n<p>This procedure requires <strong>considerable floor space<\/strong> within the facility.<\/p>\r\n\r\n<h3>Wrap Around Advantage<\/h3>\r\n\r\n<p>The <strong>wrap around packer<\/strong> combines all three phases in one machine, offering:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compact footprint<\/strong> \u2014 single machine replaces three separate units<\/li>\r\n    <li><strong>Reduced space requirements<\/strong> \u2014 ideal for limited facility areas<\/li>\r\n    <li><strong>Lower consumption<\/strong> \u2014 optimized energy and material usage<\/li>\r\n    <li><strong>Higher effective yield<\/strong> \u2014 streamlined production flow<\/li>\r\n<\/ul>\r\n\r\n<h2>How Wrap Around Packers Work<\/h2>\r\n\r\n<p>The <strong>wrap around process<\/strong> operates differently from traditional cartoning:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Carton pickup<\/strong> \u2014 flat carton blanks retrieved from magazine storage<\/li>\r\n    <li><strong>Pre-forming<\/strong> \u2014 carton pre-folded according to designated creases<\/li>\r\n    <li><strong>Product grouping<\/strong> \u2014 divider at machine entrance arranges bottles in rows of equal number and length<\/li>\r\n    <li><strong>Wrapping<\/strong> \u2014 cardboard built directly around the bottle group<\/li>\r\n    <li><strong>Sealing<\/strong> \u2014 glue system applies precise sprays creating elegant, functional closure<\/li>\r\n<\/ol>\r\n\r\n<p>The cartons used in wrap around systems are <strong>specifically designed<\/strong> for this process and differ from American-style cartons used in traditional systems.<\/p>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Feature<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Options<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infeed orientation<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Straight or 90-degree entry<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottle formats<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">All standard formats accommodated<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing method<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glue with precision spray application<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Carton type<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wrap around blanks (specific design)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Handling<\/h2>\r\n\r\n<p>At the machine entrance, a <strong>divider<\/strong> arranges and sorts incoming bottles:<\/p>\r\n\r\n<ul>\r\n    <li>Creates rows of <strong>equal number and length<\/strong><\/li>\r\n    <li><strong>Centering devices<\/strong> guide bottles to prevent breakage<\/li>\r\n    <li>Ensures correct product positioning in designated spaces<\/li>\r\n<\/ul>\r\n\r\n<h2>Special Format Solutions<\/h2>\r\n\r\n<p>For <strong>shaped or irregular bottles<\/strong>, wrap around packers may require <strong>anthropomorphic solutions<\/strong> using robots to assist with:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Carton formation<\/strong> around complex shapes<\/li>\r\n    <li><strong>Bottle direction<\/strong> and positioning<\/li>\r\n    <li><strong>Custom handling<\/strong> for non-standard containers<\/li>\r\n<\/ul>\r\n\r\n<h2>Control System<\/h2>\r\n\r\n<p>Wrap around packers, like all case packers and carton machines, are controlled by <strong>PLC systems<\/strong> with dedicated programs allowing:<\/p>\r\n\r\n<ul>\r\n    <li>Selection of <strong>bottle format<\/strong> parameters<\/li>\r\n    <li>Configuration for <strong>carton type and conformation<\/strong><\/li>\r\n    <li>Adjustment within <strong>specified tolerances<\/strong> (detailed in technical documentation)<\/li>\r\n    <li><strong>Recipe storage<\/strong> for quick format changeover<\/li>\r\n<\/ul>\r\n\r\n<h2>Technology Evolution<\/h2>\r\n\r\n<p>Modern wrap around packers have evolved significantly, now built <strong>more compact and functional<\/strong> with improvements in:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Energy consumption<\/strong> \u2014 reduced power requirements<\/li>\r\n    <li><strong>Effective working yield<\/strong> \u2014 higher throughput efficiency<\/li>\r\n    <li><strong>Footprint optimization<\/strong> \u2014 smaller machine dimensions<\/li>\r\n    <li><strong>Flexibility<\/strong> \u2014 accommodation of diverse bottle and carton formats<\/li>\r\n<\/ul>","parent":0,"count":13,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":" VARIOPAC PRO WTS-4","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":196,"name":"Crater","slug":"crater","term_group":0,"term_taxonomy_id":196,"taxonomy":"machine_types","description":"","parent":0,"count":5,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"SMARTPAC C 1800 T-0684","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"SYNCO S","year":{"value":"2014","label":"2014"},"notes":"Per Bottiglie","machine_type_as_text":"Nastro trasportatore"},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"CHECKMAT 731 FM-HF","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"CHECKMAT 731 FEM-X","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"MULTICO S","year":{"value":"2014","label":"2014"},"notes":"Trasporto con container","machine_type_as_text":"Nastro trasportatore"},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":" CHECKMAT 708 VK-S","year":{"value":"2014","label":"2014"},"notes":"Controller per bottiglia completa ","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"PALCO S","year":{"value":"2014","label":"2014"},"notes":"Trasportatore di pallet ","machine_type_as_text":"Nastro trasportatore"},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"<p>A <strong>premix system<\/strong> (also called <strong>mixer<\/strong>) performs <strong>deaeration<\/strong>, <strong>blending<\/strong>, and <strong>carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of <strong>two components<\/strong> (water and syrup) to a maximum of <strong>eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n<p>Premix systems are essential for <strong>soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through <strong>high-pressure carbonation<\/strong>.<\/p>\r\n\r\n<h2>Premix System Capacities<\/h2>\r\n\r\n<p>Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Available capacities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Nominal efficiency range<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33% to 100%<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Maximum efficiency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">110% of nominal capacity<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Ingredient capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">2 to 8 components<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Operating Principles<\/h2>\r\n\r\n<p>Premix systems use a <strong>register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. <strong>High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n<p>Key process features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n    <li><strong>Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n    <li><strong>Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n    <li><strong>Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n<h2>Premix System Advantages<\/h2>\r\n\r\n<ul>\r\n    <li><strong>High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n    <li><strong>No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n    <li><strong>Quick product changeover<\/strong> \u2014 water rinse in less than <strong>10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n    <li><strong>Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n    <li><strong>Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n<h2>Measurement and Control Systems<\/h2>\r\n\r\n<p>Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n<ul>\r\n    <li><strong>CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n    <li><strong>Brix value measurement<\/strong> for sugar content control<\/li>\r\n    <li><strong>Product output monitoring<\/strong><\/li>\r\n    <li><strong>Data collection software<\/strong> for process documentation<\/li>\r\n    <li><strong>Automatic CIP valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Premix systems feature <strong>corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to <strong>AISI 304<\/strong>)<\/li>\r\n    <li><strong>Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n    <li><strong>High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n    <li><strong>Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections and Monitoring<\/h2>\r\n\r\n<p>Standard premix configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n    <li><strong>Refrigerant supply<\/strong> with monitoring system<\/li>\r\n    <li><strong>Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n    <li><strong>Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n    <li><strong>Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n<h2>Special Product Handling<\/h2>\r\n\r\n<p>Advanced premix systems accommodate products with <strong>pulp and fiber content<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No limitations<\/strong> on pulp and fiber size<\/li>\r\n    <li>Dedicated <strong>heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n    <li><strong>Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n<h2>Cleaning System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Water rinse<\/strong> product changeover<\/li>\r\n    <li>Rapid changeover time under <strong>10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"CONTIFLOW 15\/3","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"VARIOCART C50-0215","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":192,"name":"Case Sealer","slug":"case-sealer","term_group":0,"term_taxonomy_id":192,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"VARIOCOL H60-0247","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"<p>A <strong>palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with <strong>precision<\/strong> and <strong>speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n<p>Palletizing equipment handles products at <strong>high-level<\/strong> or <strong>floor-level<\/strong> elevations using <strong>conventional<\/strong> or <strong>robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n<h2>Types of Palletizers<\/h2>\r\n\r\n<p>Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n<h3>Robotic Palletizers<\/h3>\r\n\r\n<p><strong>Robotic palletizers<\/strong> use a <strong>hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n    <li><strong>Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n    <li>Capability to <strong>service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n    <li>Lift capacity up to <strong>1,000 kg<\/strong><\/li>\r\n    <li>Potential for <strong>mixed load handling<\/strong> on single pallets<\/li>\r\n    <li><strong>End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Generally <strong>higher cost<\/strong> than conventional systems<\/li>\r\n    <li><strong>Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n<h3>Low-Level Palletizers<\/h3>\r\n\r\n<p><strong>Low-level palletizers<\/strong> load products from <strong>ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n    <li><strong>Easier maintenance<\/strong> and operation<\/li>\r\n    <li>Capacity up to <strong>15 cases\/minute<\/strong><\/li>\r\n    <li>Creates <strong>compact, stable pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n<h3>High-Level Palletizers<\/h3>\r\n\r\n<p><strong>High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Capacity up to <strong>200 cases\/minute<\/strong><\/li>\r\n    <li><strong>Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n    <li>Creates <strong>very compact pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n<h2>Palletizer Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Robotic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Variable (flexibility priority)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple lines; mixed loads; limited space<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Low-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 15 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Medium volume; cost-sensitive operations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; maximum throughput<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Mixed Case Palletizing<\/h2>\r\n\r\n<p><strong>Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the <strong>three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n<p>Modern developments include <strong>Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n<h2>Palletizer Technology Evolution<\/h2>\r\n\r\n<p>Palletizing technology has evolved significantly since the first mechanized palletizer was developed by <strong>Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n    <li><strong>1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n    <li><strong>1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n    <li><strong>Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Palletizer Manufacturers<\/h2>\r\n\r\n<p>The market features established brands with proven reliability:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ACMI<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Bottling and packaging systems (35+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sipa<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottling and palletizing (30+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Zecchetti<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Turnkey conveying and palletizing systems (60 years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">International presence in 60 countries (60+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>EMS Logik<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Palletizing and depalletizing systems (Italy)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ABM Automazioni<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Robotic machines and custom solutions (founded 2006)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cosmapack<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Packaging machines across diverse sectors (40+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mondo & Scaglione<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine industry packaging expertise (50+ years)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used palletizers from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Modulpal 2A-0720 90\u00b0","year":{"value":"2014","label":"2014"},"notes":"Per casse","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"<p>A <strong>palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with <strong>precision<\/strong> and <strong>speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n<p>Palletizing equipment handles products at <strong>high-level<\/strong> or <strong>floor-level<\/strong> elevations using <strong>conventional<\/strong> or <strong>robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n<h2>Types of Palletizers<\/h2>\r\n\r\n<p>Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n<h3>Robotic Palletizers<\/h3>\r\n\r\n<p><strong>Robotic palletizers<\/strong> use a <strong>hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n    <li><strong>Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n    <li>Capability to <strong>service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n    <li>Lift capacity up to <strong>1,000 kg<\/strong><\/li>\r\n    <li>Potential for <strong>mixed load handling<\/strong> on single pallets<\/li>\r\n    <li><strong>End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Generally <strong>higher cost<\/strong> than conventional systems<\/li>\r\n    <li><strong>Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n<h3>Low-Level Palletizers<\/h3>\r\n\r\n<p><strong>Low-level palletizers<\/strong> load products from <strong>ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n    <li><strong>Easier maintenance<\/strong> and operation<\/li>\r\n    <li>Capacity up to <strong>15 cases\/minute<\/strong><\/li>\r\n    <li>Creates <strong>compact, stable pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n<h3>High-Level Palletizers<\/h3>\r\n\r\n<p><strong>High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Capacity up to <strong>200 cases\/minute<\/strong><\/li>\r\n    <li><strong>Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n    <li>Creates <strong>very compact pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n<h2>Palletizer Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Robotic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Variable (flexibility priority)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple lines; mixed loads; limited space<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Low-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 15 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Medium volume; cost-sensitive operations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; maximum throughput<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Mixed Case Palletizing<\/h2>\r\n\r\n<p><strong>Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the <strong>three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n<p>Modern developments include <strong>Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n<h2>Palletizer Technology Evolution<\/h2>\r\n\r\n<p>Palletizing technology has evolved significantly since the first mechanized palletizer was developed by <strong>Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n    <li><strong>1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n    <li><strong>1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n    <li><strong>Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Palletizer Manufacturers<\/h2>\r\n\r\n<p>The market features established brands with proven reliability:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ACMI<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Bottling and packaging systems (35+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sipa<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottling and palletizing (30+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Zecchetti<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Turnkey conveying and palletizing systems (60 years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">International presence in 60 countries (60+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>EMS Logik<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Palletizing and depalletizing systems (Italy)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ABM Automazioni<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Robotic machines and custom solutions (founded 2006)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cosmapack<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Packaging machines across diverse sectors (40+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mondo & Scaglione<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine industry packaging expertise (50+ years)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used palletizers from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":" Modulpal 2A-0720 GGS 1-b ext DV","year":{"value":"2014","label":"2014"},"notes":"Per cartoni e pacchi ","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"<p>A <strong>pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using <strong>stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the <strong>logistics chain<\/strong>.<\/p>\r\n\r\n<p>Pallet wrappers are available in <strong>automatic<\/strong> and <strong>semi-automatic<\/strong> configurations with three main solutions: <strong>rotating table<\/strong>, <strong>rotating arm<\/strong>, and <strong>rotating ring<\/strong>.<\/p>\r\n\r\n<h2>Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n<p><strong>Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n<h3>Automatic Rotating Table<\/h3>\r\n\r\n<p>The <strong>rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including <strong>film gripper and cutting<\/strong>.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>20 to 55 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n    <li><strong>Ease of operation<\/strong><\/li>\r\n    <li><strong>Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Arm<\/h3>\r\n\r\n<p>The <strong>rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for <strong>unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>55 to 100 pallets\/hour<\/strong><\/li>\r\n    <li>Ideal for <strong>unstable or heavy pallets<\/strong><\/li>\r\n    <li>Pallet remains <strong>stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Ring<\/h3>\r\n\r\n<p>The <strong>rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: up to <strong>160 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Maximum throughput<\/strong> for high-volume operations<\/li>\r\n    <li>Customizable <strong>wrapping cycles<\/strong> and <strong>layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer <strong>versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n<p>Available configurations:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n    <li><strong>Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n    <li><strong>Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n<h2>Wrapper Configuration Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Capacity<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Table<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20\u201355 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Limited space; stable loads; low maintenance priority<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Arm<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">55\u2013100 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unstable or heavy pallets; medium-high volume<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Ring<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 160 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; custom cycle requirements<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Pre-Stretch System<\/h2>\r\n\r\n<p>All automatic and semi-automatic wrappers are equipped with a <strong>reel holder trolley<\/strong> featuring a motorized <strong>film pre-stretch system<\/strong>.<\/p>\r\n\r\n<p><strong>Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Pre-stretch percentage adjustable from <strong>0% to 450%<\/strong> depending on film characteristics<\/li>\r\n    <li>Adjustment via <strong>gear replacement<\/strong> or <strong>inverter control<\/strong> from electrical panel<\/li>\r\n    <li><strong>Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n    <li>Significant <strong>film consumption reduction<\/strong><\/li>\r\n    <li><strong>Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n    <li>Maximized <strong>load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n<p>Optimal pre-stretch settings maximize film characteristics while ensuring <strong>palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":" Modulpal 2A-0720 GGS 1-b ext DV","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/721719","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/721719\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=721719"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=721719"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=721719"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=721719"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=721719"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=721719"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}