La Linea Completa utilizzata per la lavorazione di frutta e verdura fino a 2,5 tonnellate l’ora rappresenta una significativa innovazione nel settore agroalimentare. Con un anno di produzione 2017\/18, questa linea \u00e8 stata progettata per massimizzare l’efficienza e la qualit\u00e0 del prodotto finito.<\/p>\n
Il processo inizia con la ricezione di frutta e verdura, utilizzando il sistema Barboter del produttore PIGO. Questo componente ha una capacit\u00e0 di 2,5 – 3 tonnellate all’ora. \u00c8 fondamentale garantire che i prodotti in entrata siano adeguatamente preparati per le fasi successive.<\/p>\n
Successivamente, la frutta e la verdura vengono sottoposte a un’ispezione approfondita. Questa fase \u00e8 gestita da un sistema del produttore PIGO. L’attrezzatura ha una larghezza di 80 cm e una lunghezza di 5 m, consentendo un controllo dettagliato dei prodotti.<\/p>\n
La fase di taglio, eseguita dal produttore PROCESSING, ha una capacit\u00e0 di 1 – 1,5 tonnellate all’ora. Questo passaggio \u00e8 fondamentale per preparare frutta e verdura all’essiccazione o ad altre lavorazioni.<\/p>\n
Il produttore PIGO fornisce anche l’essiccatore, con una capacit\u00e0 di 7,5 tonnellate in 18 ore, a base di prugne fresche. Questa macchina \u00e8 essenziale per ridurre il contenuto di umidit\u00e0 del prodotto.<\/p>\n
Nella linea \u00e8 compreso un serbatoio del gas da 5.000 litri. Questo componente \u00e8 vitale per i processi che richiedono una fornitura di gas costante.<\/p>\n
Il reidratatore, prodotto da PROCESSING, ha una capacit\u00e0 di 1 – 1,5 tonnellate all’ora. \u00c8 essenziale per ripristinare il contenuto di umidit\u00e0 nei prodotti essiccati.<\/p>\n
PROCESSING prevede anche il denocciolatore, con una capacit\u00e0 di 8 kg\/ora. Ci sono 5 pezzi disponibili in magazzino, aumentando notevolmente l’efficienza del processo.<\/p>\n
Il conservatore rotante dello spray, sempre del produttore PROCESSING, ha una capacit\u00e0 di 2 – 3 tonnellate all’ora. Questa macchina \u00e8 fondamentale per applicare conservanti e migliorare la durata di conservazione dei prodotti.<\/p>\n
Fa parte della linea una macchina confezionatrice a 14 bilance, prodotta in Cina nel 2018 e mai utilizzata.<\/p>\n
Infine \u00e8 disponibile un generatore di azoto nuovo e mai utilizzato. \u00c8 un componente chiave per i processi che richiedono atmosfere controllate.
\nOgni macchina pu\u00f2 essere venduta separatamente, nel caso interessati contattateci per avere un listino prezzi dettagliato.
\nIn conclusione, questa linea completa di lavorazione di frutta e verdura rappresenta un investimento strategico per le aziende che cercano di ottimizzare la propria produzione. Dotato di un’ampia gamma di macchinari all’avanguardia, \u00e8 progettato per affrontare tutte le fasi di lavorazione, dalla preparazione alla conservazione del prodotto.<\/p>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC408-it.pdf","machine_number":"408","dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/vhdq5t2wzo1i4xzey7vpf\/h?rlkey=hjwn7m16pz77m566jsmest9r0&dl=0","company":677122,"condition":{"value":"3","label":"Venduta"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"
This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n Various equipment in this category offers specific advantages:<\/p>\r\n\r\n For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n Key spare parts categories:<\/p>\r\n\r\n An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n Control uses two separate modules:<\/p>\r\n\r\n A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n Main features:<\/p>\r\n\r\n Additional safety functions:<\/p>\r\n\r\n Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n Analysis levels:<\/p>\r\n\r\n For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n Crate inspection<\/strong> verifies:<\/p>\r\n\r\n Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n Features:<\/p>\r\n\r\n Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n Suitable for all container types:<\/p>\r\n\r\n Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\nEquipment Types Available<\/h2>\r\n\r\n
Container Handling<\/h3>\r\n\r\n
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Packaging Equipment<\/h3>\r\n\r\n
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Process Systems<\/h3>\r\n\r\n
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Utilities and Support<\/h3>\r\n\r\n
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Equipment Categories<\/h2>\r\n\r\n
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\r\n \r\n Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n \r\n Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n \r\n Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n \r\n Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Equipment Availability<\/h2>\r\n\r\n
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Spare Parts Consideration<\/h2>\r\n\r\n
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Empty Bottle Inspectors<\/h2>\r\n\r\n
Background Inspection<\/h3>\r\n\r\n
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Ring Inspection<\/h3>\r\n\r\n
Wall and Abrasion Inspection<\/h3>\r\n\r\n
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Threading Inspection<\/h3>\r\n\r\n
Liquid Residue Detection<\/h3>\r\n\r\n
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\r\n \r\n Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n \r\n Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Container Dimension Control<\/h3>\r\n\r\n
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Fill Level Inspectors<\/h2>\r\n\r\n
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Cap Inspectors<\/h2>\r\n\r\n
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Capsule Inspectors<\/h2>\r\n\r\n
Label Inspectors<\/h2>\r\n\r\n
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Leak Testing Inspectors<\/h2>\r\n\r\n
X-Ray Inspectors<\/h2>\r\n\r\n
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Empty Crate Inspectors<\/h2>\r\n\r\n
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Weight Control Inspectors<\/h2>\r\n\r\n
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Ejection Systems<\/h2>\r\n\r\n
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\r\n \r\n Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n \r\n Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Push Ejectors<\/h3>\r\n\r\n
Progressive Diverters<\/h3>\r\n\r\n
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Product Tracking Systems<\/h2>\r\n\r\n