{"id":678711,"date":"2023-09-27T14:56:03","date_gmt":"2023-09-27T12:56:03","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=678711"},"modified":"2025-11-07T12:49:17","modified_gmt":"2025-11-07T10:49:17","slug":"linea-di-imbottigliamento-usata-doypack-tetra-pak-baby-food-600-kgh-lc396","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/linea-di-imbottigliamento-usata-doypack-tetra-pak-baby-food-600-kgh-lc396\/","title":{"rendered":"Linea di riempimento usata Doypack \/ Tetra pak 600 kg\/h"},"author":32,"featured_media":0,"template":"","format":[11467],"container":[1022],"machine_types":[7571],"manufacturer":[12867,12869,3371,12868],"type_of_product":[1026,11726,12787,1028],"class_list":["post-678711","machines","type-machines","status-publish","hentry","container-sacchetto","format-0-10-l-it","machine_types-linea-imbottigliamento-usata","manufacturer-fl-tecnics-it","manufacturer-sarp-it","manufacturer-tetra-pak-it","manufacturer-varpe-it","type_of_product-latticini","type_of_product-pronto-da-bere","type_of_product-spalmabili-e-salse","type_of_product-succo"],"acf":{"refno":"LC396","year":{"value":"2015","label":"2015"},"speed":"0","condition":{"value":"1","label":"In funzione"},"fill_type":{"value":"6","label":"Weight"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"600","unit":{"value":"7","label":"Kg\/h"}},"trans_ok":true,"neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC396-it.pdf","machine_number":"396","company":678639,"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/si5rrvzd42t46bl\/AAAclwUGBcBnaRZqeD-QsyWva?dl=0","machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12867,"name":"FL T\u00c8CNICS","slug":"fl-tecnics-it","term_group":0,"term_taxonomy_id":12867,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"FL 2.2","year":{"value":"2015","label":"2015"},"notes":"sterilizzazione","machine_type_as_text":"Riempimento e confezionamento"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

              This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

              Equipment Types Available<\/h2>\r\n\r\n

              The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

              Container Handling<\/h3>\r\n\r\n
                \r\n
              • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
              • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
              • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                Packaging Equipment<\/h3>\r\n\r\n
                  \r\n
                • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                  Process Systems<\/h3>\r\n\r\n
                    \r\n
                  • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                  • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                  • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                    Utilities and Support<\/h3>\r\n\r\n
                      \r\n
                    • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                    • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                    • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                      Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                      Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                      Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                      Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                      Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      Equipment Availability<\/h2>\r\n\r\n

                      Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                        \r\n
                      • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                      • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                      • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                      • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                        Spare Parts Consideration<\/h2>\r\n\r\n

                        For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                        Key spare parts categories:<\/p>\r\n\r\n

                          \r\n
                        • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                        • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                        • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                        • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12868,"name":"Varpe","slug":"varpe-it","term_group":0,"term_taxonomy_id":12868,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"verifica peso del prodotto","machine_type_as_text":"Tipo di riempimento "},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                          An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                          Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                          Empty Bottle Inspectors<\/h2>\r\n\r\n

                          Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                          Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                          Background Inspection<\/h3>\r\n\r\n

                          Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                            \r\n
                          • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                          • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                            Ring Inspection<\/h3>\r\n\r\n

                            Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                            Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                            Wall and Abrasion Inspection<\/h3>\r\n\r\n

                            Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                            Control uses two separate modules:<\/p>\r\n\r\n

                              \r\n
                            • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                            • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                              A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                              Threading Inspection<\/h3>\r\n\r\n

                              Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                              Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                              Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              Container Dimension Control<\/h3>\r\n\r\n

                              Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                \r\n
                              • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                              • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                              • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                              • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                              • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                Fill Level Inspectors<\/h2>\r\n\r\n

                                Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                Main features:<\/p>\r\n\r\n

                                  \r\n
                                • Self-learning<\/strong> of reference level<\/li>\r\n
                                • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                • Display of counts and statistical data<\/strong><\/li>\r\n
                                • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                  Additional safety functions:<\/p>\r\n\r\n

                                    \r\n
                                  • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                  • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                  • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                    Cap Inspectors<\/h2>\r\n\r\n

                                    Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                      \r\n
                                    • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                    • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                      Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                      Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                        \r\n
                                      • Cap presence and completeness<\/strong><\/li>\r\n
                                      • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                      • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                      • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                      • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                        Capsule Inspectors<\/h2>\r\n\r\n

                                        Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                        Label Inspectors<\/h2>\r\n\r\n

                                        Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                        Analysis levels:<\/p>\r\n\r\n

                                          \r\n
                                        • Presence and orientation<\/strong> of labels<\/li>\r\n
                                        • Relative position<\/strong> of multiple labels<\/li>\r\n
                                        • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                        • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                        • Collar and capsule<\/strong> inspection<\/li>\r\n
                                        • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                        • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                          For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                          Leak Testing Inspectors<\/h2>\r\n\r\n

                                          Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                          X-Ray Inspectors<\/h2>\r\n\r\n

                                          X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                            \r\n
                                          • Glass splinters<\/strong><\/li>\r\n
                                          • Hard plastic fragments<\/strong><\/li>\r\n
                                          • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                            Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                            Empty Crate Inspectors<\/h2>\r\n\r\n

                                            Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                              \r\n
                                            • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                            • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                            • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                              Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                              Weight Control Inspectors<\/h2>\r\n\r\n

                                              Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                              Features:<\/p>\r\n\r\n

                                                \r\n
                                              • Fully automatic<\/strong> operation<\/li>\r\n
                                              • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                              • Stored format recall<\/strong><\/li>\r\n
                                              • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                              • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                Ejection Systems<\/h2>\r\n\r\n

                                                Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                Push Ejectors<\/h3>\r\n\r\n

                                                Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                Progressive Diverters<\/h3>\r\n\r\n

                                                Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                Suitable for all container types:<\/p>\r\n\r\n

                                                  \r\n
                                                • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                  Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                  Product Tracking Systems<\/h2>\r\n\r\n

                                                  Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                  • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                  • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                  • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                    Inspection Verification<\/h2>\r\n\r\n

                                                    Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                    Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                    Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                    Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                    • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                    • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                    • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                    • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":12868,"name":"Varpe","slug":"varpe-it","term_group":0,"term_taxonomy_id":12868,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"controllo RX","machine_type_as_text":"Tipo di riempimento "},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                                                      A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                                                      The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                                                      Types of Pasteurizers<\/h2>\r\n\r\n

                                                      Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                                                      Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                                                      Typical configuration includes:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                                                      • Complete valve and piping systems<\/strong><\/li>\r\n
                                                      • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                                                      • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                                                        Tunnel Pasteurizers<\/h3>\r\n\r\n

                                                        Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                                                        Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                                                        Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                        Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                                                        CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                                                        Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                                                        Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                                                        Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Construction and Materials<\/h2>\r\n\r\n

                                                        Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                                                        • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                                                        • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                                                        • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                                                        • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                                                        • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                                                          Process Connections<\/h2>\r\n\r\n

                                                          Flash pasteurizers include connections for:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                                                          • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                                                          • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                                                          • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                                                            Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                                                            Control and Safety Systems<\/h2>\r\n\r\n

                                                            Pasteurizer control systems include:<\/p>\r\n\r\n

                                                              \r\n
                                                            • PLC control<\/strong> for automatic operation<\/li>\r\n
                                                            • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                                                            • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                                                            • Visual alarms<\/strong> for fault indication<\/li>\r\n
                                                            • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                              Safety Features<\/h3>\r\n\r\n
                                                                \r\n
                                                              • General safety switch<\/strong><\/li>\r\n
                                                              • Thermal protection<\/strong><\/li>\r\n
                                                              • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                                                              • IP 55 protection<\/strong> rating<\/li>\r\n
                                                              • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                                                                Automatic Washing System<\/h2>\r\n\r\n

                                                                Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Steam valve<\/strong> for sterilization<\/li>\r\n
                                                                • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                                                                • Hot water circulation<\/strong><\/li>\r\n
                                                                • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Installation Requirements<\/h2>\r\n\r\n

                                                                  Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                                                                  • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                                                                  • Steam<\/strong> \u2014 heating source<\/li>\r\n
                                                                  • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":12869,"name":"Sarp","slug":"sarp-it","term_group":0,"term_taxonomy_id":12869,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"tipo di aria a spirale ","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":12870,"name":"Tavil","slug":"tavil-it","term_group":0,"term_taxonomy_id":12870,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"tipo di aria a spirale ","machine_type_as_text":"Etichettatrice e Chiusura Scatole Tavil"}],"description":"

                                                                    Linea di riempimento usata Doypack \/ Tetra Pak 600 kg\/h<\/h1>\n

                                                                    Configurazione tecnica della linea di riempimento<\/h2>\n

                                                                    La linea di riempimento usata Doypack \/ Tetra Pak 600 kg\/h include una serie di macchine del 2015 che offrono precisione, igiene e affidabilit\u00e0 nel riempimento di buste flessibili.
                                                                    \nInizialmente, il processo inizia con la preparazione e l’alimentazione del prodotto, garantendo una consistenza e una stabilit\u00e0 uniformi prima del riempimento.<\/p>\n

                                                                    Successivamente, una macchina FL Tecnics, modello FL 2.2<\/strong>, si occupa dell’alimentazione delle buste, del riempimento in base al peso, della sigillatura e del confezionamento.
                                                                    \nIn particolare, un sistema di controllo VARPE<\/strong> misura il peso del prodotto in ogni busta con elevata precisione, riducendo cos\u00ec al minimo le variazioni e gli sprechi.
                                                                    \nAllo stesso tempo, un’altra unit\u00e0 VARPE esegue l’ispezione a raggi X, che rileva eventuali contaminanti o problemi strutturali.
                                                                    \nDi conseguenza, questo aggiunge un livello critico di sicurezza e controllo di qualit\u00e0.<\/p>\n

                                                                    Nel frattempo, un pastorizzatore a spirale a flusso d’aria<\/strong> prodotto da SARP esegue la fase di pastorizzazione.
                                                                    \nA differenza di altri sistemi, questo design tratta il prodotto in modo uniforme preservandone le caratteristiche sensoriali.
                                                                    \nInfine, un incartonatore<\/strong> completa il processo di imballaggio, organizzando e preparando in modo efficiente le buste riempite per la spedizione.
                                                                    \nNel loro insieme, questi componenti consentono alla linea di riempimento usata Doypack \/ Tetra Pak 600 kg\/h di fornire un’operazione di confezionamento sicura, uniforme e ad alte prestazioni.<\/p>\n

                                                                    Prestazioni di produzione e condizioni operative<\/h2>\n

                                                                    La linea di riempimento usata Doypack \/ Tetra Pak 600 kg\/h lavora fino a 600 chilogrammi di prodotto all’ora<\/strong>.
                                                                    \nGrazie alla sua ingegneria, mantiene un dosaggio costante e riduce al minimo i tempi di fermo.
                                                                    \nIl suo sistema di riempimento basato sul peso garantisce volumi accurati in ogni busta, riducendo cos\u00ec il riempimento eccessivo e aderendo alle specifiche di produzione.<\/p>\n

                                                                    In particolare, la linea ha funzionato solo per circa 1.000 ore<\/strong>, durante le quali ha prodotto circa 5 milioni di buste<\/strong>.
                                                                    \nDetto questo, il sistema rimane in condizioni quasi nuove.
                                                                    \nPertanto, le strutture possono aspettarsi un’affidabilit\u00e0 a lungo termine con un’usura minima.
                                                                    \nIn termini di manutenzione, ci\u00f2 si traduce in una riduzione dei costi operativi e in un aumento dei tempi di attivit\u00e0.<\/p>\n

                                                                    Versatilit\u00e0 nella tipologia di prodotto e nei formati<\/h2>\n

                                                                    La linea di riempimento Doypack\/Tetra Pak usata funziona con buste di dimensioni comprese tra 90 grammi e 150 grammi<\/strong>, utilizzando un riempimento di precisione basato sul peso.
                                                                    \nPer questo motivo, gli operatori possono lavorare un’ampia variet\u00e0 di prodotti, tra cui alimenti per l’infanzia, bevande pronte da bere, prodotti lattiero-caseari, salse e creme.<\/p>\n

                                                                    Ancora pi\u00f9 importante, i tecnici possono facilmente regolare i parametri di dosaggio per adattarli alle diverse viscosit\u00e0 del prodotto o agli standard di confezionamento.
                                                                    \nDi conseguenza, questo sistema offre un’elevata flessibilit\u00e0 per le aziende che gestiscono pi\u00f9 linee di prodotti.
                                                                    \nInoltre, il riempimento basato sul peso migliora l’accuratezza della resa, aiutando i produttori a soddisfare i requisiti di etichettatura e conformit\u00e0 legale.<\/p>\n

                                                                    Sicurezza operativa e documentazione tecnica<\/h2>\n

                                                                    Ogni macchina della linea di riempimento usata Doypack \/ Tetra Pak include funzioni di sicurezza integrate che soddisfano gli standard europei.
                                                                    \nQuesti includono protezioni meccaniche, interblocchi e allarmi che proteggono in modo proattivo il personale.
                                                                    \nInoltre, le interfacce di sicurezza intuitive riducono i tempi di formazione e migliorano la sicurezza operativa.<\/p>\n

                                                                    Fondamentalmente, la linea include manuali tecnici completi e documentazione<\/strong>.
                                                                    \nPer questo motivo, i tecnici possono gestire l’installazione, la configurazione e la manutenzione ordinaria senza affidarsi a un supporto esterno.
                                                                    \nAlla fine, questa autonomia si traduce in un avvio pi\u00f9 rapido e in un migliore controllo operativo.<\/p>\n

                                                                    Conclusione tecnica<\/h2>\n

                                                                    La linea di riempimento usata Doypack \/ Tetra Pak offre una soluzione robusta ed efficiente per le aziende che richiedono precisione nel confezionamento di prodotti basati su buste.
                                                                    \nSia che venga utilizzato per prodotti lattiero-caseari, alimenti per l’infanzia o bevande funzionali, il sistema offre coerenza e sicurezza grazie al dosaggio basato sul peso, alla pastorizzazione, al controllo a raggi X e al confezionamento integrato delle casse.<\/p>\n

                                                                    In sintesi, il suo utilizzo minimo, le eccellenti condizioni di manutenzione e la documentazione completa ne fanno un’acquisizione strategica.
                                                                    \nNel complesso, la linea di riempimento usata Doypack \/ Tetra Pak 600 kg\/h combina elevata produttivit\u00e0 e flessibilit\u00e0, posizionandosi come una risorsa preziosa per le linee di produzione che cercano prestazioni e garanzia di qualit\u00e0.<\/p>\n"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/678711","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/678711\/revisions"}],"predecessor-version":[{"id":763865,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/678711\/revisions\/763865"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=678711"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=678711"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=678711"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=678711"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=678711"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=678711"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}