{"id":555184,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=555184"},"modified":"2022-05-10T21:05:09","modified_gmt":"2022-05-10T20:05:09","slug":"linea-completa-pet-per-bevande-analcoliche-lc243","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/linea-completa-pet-per-bevande-analcoliche-lc243\/","title":{"rendered":"Linea completa PET per Bevande analcoliche"},"author":8,"featured_media":555041,"template":"","format":[1077,1079],"container":[1021],"machine_types":[7571],"manufacturer":[10872,10906,10870,10904,10875,10907,10881,10908,10871,10905,570,2222],"type_of_product":[1031],"class_list":["post-555184","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-pet-it","format-0-5-l-it-2","format-2-l-it","machine_types-linea-imbottigliamento-usata","manufacturer-alfill","manufacturer-alfill-it","manufacturer-bw-container-systems","manufacturer-bw-container-systems-it","manufacturer-carlson","manufacturer-carlson-it","manufacturer-ima","manufacturer-ima-it","manufacturer-markem-imaje","manufacturer-markem-imaje-it","manufacturer-p-e-labellers","manufacturer-p-e-labellers-it","type_of_product-bevande-analcoliche"],"acf":{"refno":"LC243","machine_hours":"","youtube_link":"","manuals":true,"safety_features":true,"machine":[{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"<p>A <strong>blow molding machine<\/strong> transforms <strong>PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing <em>logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n<h2>How Blow Molding Machines Work<\/h2>\r\n\r\n<p>The <strong>blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. <strong>Infrared lamps<\/strong> heat the preform body above its <em>glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, <strong>stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n<p>Temperature uniformity during heating is critical for consistent <strong>wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n<ul>\r\n    <li>Separate <strong>blow valve systems<\/strong> for each cavity<\/li>\r\n    <li>Optimized lamp positioning to compensate for temperature variation<\/li>\r\n    <li>Return-path heating zones for <em>temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Types of Blow Molding Machines<\/h2>\r\n\r\n<h3>Linear Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering <strong>4 to 10 cavities<\/strong>. These machines suit medium production requirements up to <strong>20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n<p>Key characteristics of linear blow molding machines:<\/p>\r\n\r\n<ul>\r\n    <li>Preforms feed through a <strong>hopper<\/strong> to an unscrambler<\/li>\r\n    <li>Transfer to <strong>tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n    <li>Compact footprint ideal for <em>space-constrained facilities<\/em><\/li>\r\n    <li>Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Rotary blow molding machines<\/strong> deliver high-speed production up to <strong>86,000 bottles per hour<\/strong> with configurations reaching <strong>40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n<p>Advantages of rotary blowers include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n    <li>Single electric motor driving all functions via <strong>transmission belts<\/strong><\/li>\r\n    <li><strong>Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n    <li>Automatic synchronization when adjusting production speed<\/li>\r\n    <li><strong>Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n<h3>Combi-Block Systems<\/h3>\r\n\r\n<p><strong>Combi-block configurations<\/strong> integrate <strong>blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n<p>Combi-block technology includes:<\/p>\r\n\r\n<ul>\r\n    <li>Unified <strong>human-machine interface (HMI)<\/strong><\/li>\r\n    <li>Single <strong>recipe management<\/strong> with archived traceability<\/li>\r\n    <li>Coordinated <strong>maintenance scheduling<\/strong> for the entire system<\/li>\r\n    <li>Optional integration of <strong>labeling<\/strong>, level inspection, and cap detection<\/li>\r\n    <li>Space for <strong>saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Blow Molding Processes<\/h2>\r\n\r\n<h3>Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n<p>The <strong>two-stage process<\/strong> separates <strong>preform injection<\/strong> and <strong>bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n<p>Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n    <li>Flexibility to produce <em>different bottle formats<\/em> from stored preforms<\/li>\r\n    <li>Enables <strong>preform trading<\/strong> between manufacturers<\/li>\r\n    <li>Suitable for <strong>cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Single-Stage Blow Molding<\/h3>\r\n\r\n<p><strong>Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. <strong>Three-station configurations<\/strong> eliminate separate reheating by utilizing <em>latent heat<\/em> from injection, reducing energy costs by up to <strong>25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n<p>Ideal applications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Small production batches<\/strong> and frequent format changes<\/li>\r\n    <li>Non-circular and <strong>rectangular bottle shapes<\/strong><\/li>\r\n    <li>Operations requiring <em>uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n<h3>Injection Blow Molding (IBM)<\/h3>\r\n\r\n<p><strong>Injection blow molding<\/strong> produces small containers for <strong>pharmaceutical<\/strong> and <strong>single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n<p>IBM characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Precision molded finishes<\/strong> for medical containers<\/li>\r\n    <li>Typical cavity configurations from <strong>3 to 16 molds<\/strong><\/li>\r\n    <li>Limited to <em>small volume bottles<\/em><\/li>\r\n    <li>No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n<p><strong>Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n<p>Production capacity ranges:<\/p>\r\n\r\n<ul>\r\n    <li><strong>50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n    <li><strong>700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n    <li>Up to <strong>1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n<p>Safety features include <strong>two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n<h2>Technical Specifications<\/h2>\r\n\r\n<p>Standard <strong>blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n<table>\r\n    <thead>\r\n        <tr>\r\n            <th>Parameter<\/th>\r\n            <th>Typical Range<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td><strong>Mandrel spacing<\/strong><\/td>\r\n            <td>38\u201350mm (wider for large openings)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Neck diameter<\/strong><\/td>\r\n            <td>28\u201333mm (water and beverage)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Heating zones<\/strong><\/td>\r\n            <td>20+ zones plus return-path stations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Linear cavities<\/strong><\/td>\r\n            <td>4\u201310 cavities<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Rotary cavities<\/strong><\/td>\r\n            <td>Up to 40 cavities<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Each <strong>blow station<\/strong> includes:<\/p>\r\n\r\n<ul>\r\n    <li>Dedicated <strong>mold assemblies<\/strong><\/li>\r\n    <li><strong>Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n    <li><strong>Water circuit connections<\/strong> for cooling<\/li>\r\n    <li>Three-valve air systems: <em>pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Manufacturers<\/h2>\r\n\r\n<p>The global <strong>blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n    <li><strong>Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n    <li><strong>Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n    <li><strong>KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n    <li><strong>Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n<p>Used equipment from these brands offers <strong>proven reliability<\/strong> with available <em>spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n<h2>Buying Used Blow Molding Equipment<\/h2>\r\n\r\n<p><strong>Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n    <li><strong>Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n    <li><strong>Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n    <li><strong>Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n    <li><strong>Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n<p>Modern <strong>patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":10870,"name":"BW CONTAINER SYSTEMS","slug":"bw-container-systems","term_group":0,"term_taxonomy_id":10870,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"Blender and Carbonator","year":{"value":"2018","label":"2018"},"notes":"4000 L\/H","machine_type_as_text":""},{"machine_type":{"term_id":7093,"name":"Bottle Washer","slug":"used-bottle-washer","term_group":0,"term_taxonomy_id":7093,"taxonomy":"machine_types","description":"<p>A <strong>bottle washer<\/strong> is an industrial machine designed for cleaning <strong>returnable glass bottles<\/strong> in bottling operations. These machines handle containers from <strong>mineral water<\/strong>, <strong>wine<\/strong>, <strong>spirits<\/strong>, <strong>soft drinks<\/strong>, <strong>fruit juices<\/strong>, and <strong>milk<\/strong> production lines, removing labels, residues, and contaminants while ensuring proper sterilization.<\/p>\r\n\r\n<p>Modern bottle washers can process both <strong>paper labels<\/strong> and <strong>wash-off plastic labels<\/strong>. Plastic labels offer significant advantages including lower washing temperatures, reduced chemical usage, and elimination of label pulping in the water, though at a higher label cost.<\/p>\r\n\r\n<h2>Types of Bottle Washing Machines<\/h2>\r\n\r\n<h3>Single-End Bottle Washers<\/h3>\r\n\r\n<p><strong>Single-end bottle washers<\/strong> (also called <em>single-head<\/em>) feature bottle entry and exit on the same side of the machine. Key characteristics include:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity up to <strong>30,000 bottles per hour<\/strong><\/li>\r\n    <li>Single large <strong>alkaline wash bath<\/strong> followed by rinse stages<\/li>\r\n    <li>Compact footprint for <em>small to medium operations<\/em><\/li>\r\n    <li>Lower capital investment compared to double-end systems<\/li>\r\n<\/ul>\r\n\r\n<h3>Double-End Bottle Washers<\/h3>\r\n\r\n<p><strong>Double-end bottle washers<\/strong> (or <em>double-head<\/em>) are structured with bottle entry at one end and exit from the opposite side. These machines offer superior performance:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity exceeding <strong>100,000 bottles per hour<\/strong><\/li>\r\n    <li><strong>Modular construction<\/strong> with 3 to 5 identical washing modules<\/li>\r\n    <li>Higher washing performance and quality guarantees<\/li>\r\n    <li>Multiple alkaline baths for thorough cleaning<\/li>\r\n<\/ul>\r\n\r\n<h2>Temperature Management<\/h2>\r\n\r\n<p>All bottle washers maintain a precise <strong>temperature gradient<\/strong> to prevent <strong>thermal shock<\/strong> and glass breakage. The process brings containers from ambient temperature (potentially very cold in winter storage conditions) up to approximately <strong>80\u00b0C<\/strong> in the caustic baths, then gradually returns them to room temperature before discharge.<\/p>\r\n\r\n<p>An <strong>alkalinity gradient<\/strong> runs parallel to the temperature curve, designed to recover caustic soda that would otherwise be lost through carryover. Water from the first rinse returns to the pre-wash tank for reuse, providing both heat recovery and chemical efficiency.<\/p>\r\n\r\n<h2>Washing Process Stages<\/h2>\r\n\r\n<h3>Bottle Inlet System<\/h3>\r\n\r\n<p>The most common feeding system uses <strong>harpoon loaders<\/strong> with elliptical movement, automatically transferring bottles from the accumulation area to washing baskets. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High-density plastic profiles<\/strong> ensuring quiet operation<\/li>\r\n    <li>Safety mechanisms preventing bottle and basket breakage<\/li>\r\n    <li>Special <strong>auger feeding systems<\/strong> for shaped bottles (rectangular, square, oval)<\/li>\r\n    <li>Interchangeable <strong>baskets<\/strong> accommodating multiple bottle formats<\/li>\r\n<\/ul>\r\n\r\n<h3>Pre-Wash Section<\/h3>\r\n\r\n<p>Upon entering the machine, bottles receive <strong>alkaline spray<\/strong> or immersion using warm water from the first rinse. This stage accomplishes two objectives:<\/p>\r\n\r\n<ul>\r\n    <li>Gradual <strong>temperature increase<\/strong> of the glass<\/li>\r\n    <li>Initial <strong>label wetting<\/strong> with alkaline solution<\/li>\r\n<\/ul>\r\n\r\n<p>The pre-wash solution contains <strong>hardness control additives<\/strong> preventing salt precipitation.<\/p>\r\n\r\n<h3>Caustic Washing Baths (Pulp)<\/h3>\r\n\r\n<p>The <strong>caustic baths<\/strong> perform the primary cleaning function, eliminating internal impurities, detaching labels, removing glue residues, and <strong>sterilizing bottles<\/strong> through hot soda exposure. The washing result depends critically on these <em>pulp<\/em> stages.<\/p>\r\n\r\n<p>Optimal label removal depends on several factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glue type<\/strong> \u2014 modern starch-casein glues dissolve effectively in soda solutions starting from <strong>1% concentration<\/strong><\/li>\r\n    <li><strong>Soda concentration<\/strong> \u2014 effective range between <strong>1.5% and 3%<\/strong>; above 2% viscosity increases, reducing efficiency<\/li>\r\n    <li><strong>Temperature<\/strong> \u2014 below 60\u00b0C labels won't release; optimal removal occurs at <strong>80\u00b0C<\/strong><\/li>\r\n    <li><strong>Label structure<\/strong> \u2014 paper quality, ink composition, and waxy coatings affect detachment<\/li>\r\n<\/ul>\r\n\r\n<h3>Label Extraction<\/h3>\r\n\r\n<p>All bottle washers feature a <strong>two-stage label extraction<\/strong> system:<\/p>\r\n\r\n<ol>\r\n    <li><strong>First stage<\/strong> \u2014 activated after approximately 40% of caustic treatment time, a solution current removes about <strong>30% of labels<\/strong><\/li>\r\n    <li><strong>Second stage<\/strong> \u2014 positioned at the end of caustic treatment, <strong>high-pressure sprays<\/strong> from removable nozzles remove the remaining <strong>70% of labels<\/strong><\/li>\r\n<\/ol>\r\n\r\n<p>Extracted labels travel to a <strong>filtering mat<\/strong> crossing the machine transversely, conveying paper residues outside.<\/p>\r\n\r\n<p>Extraction timing is critical:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Too fast extraction<\/strong> \u2014 causes label <em>pulping<\/em>, clogging filters and leaving fragments in bottles<\/li>\r\n    <li><strong>Too slow extraction<\/strong> \u2014 results in labels exiting beyond the second module with glue traces remaining on glass<\/li>\r\n<\/ul>\r\n\r\n<h3>Pre-Rinse Section<\/h3>\r\n\r\n<p>Modern bottle washers include a dedicated sector for <strong>alkalinity reduction<\/strong> and <strong>heat recovery<\/strong>. This section improves rinsing efficiency and controls <strong>limestone precipitation<\/strong> from inorganic salts.<\/p>\r\n\r\n<p>Treatment depends on the circuit configuration:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Static tank<\/strong> (filled morning, emptied evening) \u2014 treated as a washing bath with soda additive<\/li>\r\n    <li><strong>Continuous fresh water replenishment<\/strong> \u2014 treated as a rinse with sequestering agent dosed proportionally<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Section<\/h3>\r\n\r\n<p>The <strong>rinsing section<\/strong> typically comprises <strong>3 to 4 stages<\/strong>, eliminating soda residues and ensuring bottles exit in potable condition. The final rinse uses the same water destined for bottling.<\/p>\r\n\r\n<p>Critical considerations:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water hardness<\/strong> \u2014 causes calcium carbonate precipitation; requires <strong>sequestering additives<\/strong> if water is not softened<\/li>\r\n    <li><strong>Microbial control<\/strong> \u2014 rinse area favors bacterial growth due to warm temperature and neutral pH<\/li>\r\n    <li><strong>Biocide treatment<\/strong> \u2014 added to second or penultimate rinse to sanitize bottles and maintain <em>bacteriostatic conditions<\/em><\/li>\r\n<\/ul>\r\n\r\n<h3>Nozzle System<\/h3>\r\n\r\n<p><strong>Self-cleaning nozzles<\/strong> direct spray radially toward each basket row. The self-cleaning effect eliminates manual disassembly through water flow inversion and continuous particle removal. Spray direction ensures complete coverage:<\/p>\r\n\r\n<ol>\r\n    <li>Internal bottle side<\/li>\r\n    <li>Bottle bottom<\/li>\r\n    <li>Opposite internal side<\/li>\r\n<\/ol>\r\n\r\n<p>A <strong>synchronization star<\/strong> beside each nozzle row maintains perfect alignment between sprays and bottles, compensating for chain elongation.<\/p>\r\n\r\n<h3>Bottle Discharge<\/h3>\r\n\r\n<p>The unloading system transfers bottles from baskets to <strong>discharge cams<\/strong> with elliptical movement, placing them onto the conveyor belt. Chutes and cams use <strong>high-density polyethylene<\/strong> for quiet operation and durability.<\/p>\r\n\r\n<p>The discharge area requires special attention due to humidity, steam, warm environment, and neutral pH creating favorable conditions for <strong>microbial development<\/strong>. Daily <strong>cleaning and sanitizing treatments<\/strong> of internal and external surfaces prevent contamination of clean bottles.<\/p>\r\n\r\n<h2>Optional Systems and Features<\/h2>\r\n\r\n<h3>Soundproofing<\/h3>\r\n\r\n<p>Loading and unloading areas can be equipped with <strong>noise reduction devices<\/strong> improving operator safety conditions.<\/p>\r\n\r\n<h3>Thermal Insulation<\/h3>\r\n\r\n<p>Operating temperatures between <strong>60\u00b0C and 80\u00b0C<\/strong> make insulation valuable. <strong>Polyurethane panel systems<\/strong> with stainless steel edge support can achieve energy savings approaching <strong>20% of total consumption<\/strong>.<\/p>\r\n\r\n<h3>Wastewater Filtration<\/h3>\r\n\r\n<p>Two systems extend pulp bath life cycle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sedimentation tank<\/strong> \u2014 end-of-day solution transfer for medium-low or high-pressure filtration<\/li>\r\n    <li><strong>Vibrating screen<\/strong> \u2014 continuous filtration during operation, retaining glass and paper particles<\/li>\r\n<\/ul>\r\n\r\n<h3>Acid Washing Sector<\/h3>\r\n\r\n<p>Some machines include an <strong>acid spray section<\/strong> between caustic wash and final rinse, using <strong>nitric acid formulations<\/strong> to eliminate inorganic residues and provide steel surface passivation. Periodic antimicrobial control prevents mold formation in acidic pH environments.<\/p>\r\n\r\n<h2>Chemical Products for Bottle Washing<\/h2>\r\n\r\n<p>Standard chemical formulations used in bottle washers include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Caustic soda additives<\/strong> \u2014 facilitate label detachment<\/li>\r\n    <li><strong>Foam control additives<\/strong> \u2014 manage foam from casein-origin glues<\/li>\r\n    <li><strong>Alkaline formulations<\/strong> \u2014 alternative to NaOH + additive systems<\/li>\r\n    <li><strong>Sequestering additives<\/strong> \u2014 control water hardness in rinse baths<\/li>\r\n    <li><strong>Sanitizing formulations<\/strong> \u2014 treat bottles at outlet and maintain bacteriostatic tank conditions<\/li>\r\n<\/ul>\r\n\r\n<p>Additional performance-enhancing formulations:<\/p>\r\n\r\n<ul>\r\n    <li>Enhanced <strong>label detachment<\/strong> additives<\/li>\r\n    <li>Additives for <strong>mold and dried residue<\/strong> removal<\/li>\r\n    <li><strong>Acid additives<\/strong> to reduce first rinse alkalinity<\/li>\r\n<\/ul>\r\n\r\n<h3>Sequestering Agents<\/h3>\r\n\r\n<p><strong>Sequestering (chelating) agents<\/strong> bind dispersed ions and salts, preventing limescale deposition on surfaces. These compounds assist in mold removal and aluminum salt control for improved label detachment.<\/p>\r\n\r\n<p><strong>EDTA<\/strong> forms stable chelates with calcium and magnesium, preventing limestone formation. However, EDTA requires careful dosage calculation and can increase <strong>glass corrosion<\/strong> over multiple washing cycles.<\/p>\r\n\r\n<p><strong>Gluconates and gluconic acid<\/strong> offer polyfunctional activity in the <strong>1% to 3% alkalinity range<\/strong>, specifically targeting aluminum and its salts (trivalent metals EDTA cannot bind). Gluconates also assist in <em>rust collar removal<\/em> caused by crown caps.<\/p>\r\n\r\n<h3>Defoamers<\/h3>\r\n\r\n<p><strong>Defoamer products<\/strong> control foam generated by mechanical action and starch-casein glue. Foam management prevents pump cavitation, probe interference, and ensures detached labels are properly extracted rather than floating to final machine sections.<\/p>\r\n\r\n<h2>Sterilization Parameters<\/h2>\r\n\r\n<p>Correct bottle washer operation depends on optimizing three intersected parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Caustic soda concentration<\/strong> (alkalinity) in washing baths<\/li>\r\n    <li><strong>Operating temperatures<\/strong> of washing solutions (70\u00b0C to 90\u00b0C)<\/li>\r\n    <li><strong>Contact time<\/strong> between caustic solutions and bottles (basket movement speed)<\/li>\r\n<\/ul>\r\n\r\n<p>These parameters ensure both <strong>excellent washing results<\/strong> and <strong>microbial reduction<\/strong> inside bottles, while achieving proper label separation without pulping.<\/p>\r\n\r\n<h2>Quality Control: Visual Bottle Evaluation<\/h2>\r\n\r\n<p>Bottle appearance at machine exit indicates washing quality and identifies the source of any defects:<\/p>\r\n\r\n<table>\r\n    <thead>\r\n        <tr>\r\n            <th>Defect<\/th>\r\n            <th>Probable Cause<\/th>\r\n            <th>Section<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td><strong>Glue tracks<\/strong> on glass<\/td>\r\n            <td>Non-optimal washing baths<\/td>\r\n            <td>Caustic section<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Labels present<\/strong> at exit<\/td>\r\n            <td>Detachment problems<\/td>\r\n            <td>Caustic section<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>White collar<\/strong> on bottle<\/td>\r\n            <td>Drying in exit area<\/td>\r\n            <td>Pulp exit<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>White spots<\/strong> (spray pattern)<\/td>\r\n            <td>Caustic solution drying<\/td>\r\n            <td>Pulp exit<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Misted bottles<\/strong> with rivulets<\/td>\r\n            <td>Soda carryover or clogged nozzles<\/td>\r\n            <td>Rinse section<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Veiled\/misted<\/strong> appearance<\/td>\r\n            <td>Limestone precipitation, incorrect sequestering<\/td>\r\n            <td>Rinse section<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Properly washed bottles display a <strong>homogeneous water film<\/strong> covering the entire external glass surface. When inverted, only <strong>2-3 drops<\/strong> should exit, indicating correct dripping and proper spray nozzle orientation. After drying, glass should remain <strong>bright without streaks<\/strong>, verified by <strong>phenolphthalein or litmus paper<\/strong> testing (pink color indicates residual alkalinity).<\/p>","parent":0,"count":31,"filter":"raw"},"manufacturer":{"term_id":10875,"name":"CARLSON","slug":"carlson","term_group":0,"term_taxonomy_id":10875,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"SFT20T20","year":"","notes":"Filtro per zucchero","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":10871,"name":"MARKEM-IMAJE","slug":"markem-imaje","term_group":0,"term_taxonomy_id":10871,"taxonomy":"manufacturer","description":"","parent":0,"count":12,"filter":"raw"},"model":"9232","year":{"value":"2013","label":"2013"},"notes":"Codificatore a getto d'inchiostro ","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":10872,"name":"ALFILL","slug":"alfill","term_group":0,"term_taxonomy_id":10872,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"CBI LINEFILL SYSTEM","year":{"value":"1999","label":"1999"},"notes":"Riempitrice a linea retta comprendente tappatore, tramoggia e nastri trasportatori - (Tappatore AROL per tappo Poly Guard 183 28mm BPF 28)","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":570,"name":"P.E. Labellers","slug":"p-e-labellers","term_group":0,"term_taxonomy_id":570,"taxonomy":"manufacturer","description":"","parent":0,"count":82,"filter":"raw"},"model":"ROLL-LINE 9 1-3-425","year":{"value":"2015","label":"2015"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"<p>A <strong>shrink wrapper<\/strong> creates bundled packages by wrapping containers in <strong>shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n<p>The machine operates in two phases:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n    <li><strong>Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n<h2>How Shrink Wrappers Work<\/h2>\r\n\r\n<p>The <strong>shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n    <li><strong>Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n    <li><strong>Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n    <li><strong>Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n    <li><strong>Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n<h2>Types of Shrink Wrappers<\/h2>\r\n\r\n<h3>Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: maximum <strong>25 bundles\/minute<\/strong><\/li>\r\n    <li>Package stops during sealing operation<\/li>\r\n    <li>Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n<h3>Film Launcher Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with <strong>5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: up to <strong>200 packs\/minute per lane<\/strong><\/li>\r\n    <li>Available in <strong>one, two, or three-lane<\/strong> configurations<\/li>\r\n    <li><strong>No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n    <li>Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Wrapper Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Operation<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing bar<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 25 bundles\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Stop-and-seal cycle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Film launcher<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 packs\/min\/lane<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Continuous motion<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<p>Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n    <li><strong>Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n    <li><strong>Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n    <li><strong>Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n    <li><strong>Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n<h3>Tray Insert Applications<\/h3>\r\n\r\n<p>The <strong>tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n<ul>\r\n    <li>Mayonnaise jars<\/li>\r\n    <li>Vinegar bottles<\/li>\r\n    <li>Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Film Technology<\/h2>\r\n\r\n<h3>Film Type<\/h3>\r\n\r\n<p>Most shrink wrappers use <strong>LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from <strong>two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n<p>Film specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n    <li>Printable up to <strong>10 colors<\/strong> using flexographic systems<\/li>\r\n    <li><strong>Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n<h3>Reel Changeover<\/h3>\r\n\r\n<p>When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform <strong>automatic junction<\/strong> between coils.<\/p>\r\n\r\n<h2>Shrink Tunnel (Oven)<\/h2>\r\n\r\n<p>The <strong>shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Electrical resistances<\/strong> heat the air<\/li>\r\n    <li><strong>Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n    <li><strong>Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n<h2>Antistatic Systems<\/h2>\r\n\r\n<p>Continuous operation requires <strong>antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n<ul>\r\n    <li>Processing interruptions<\/li>\r\n    <li>Electric shocks to operators<\/li>\r\n    <li>Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n<h2>Applications<\/h2>\r\n\r\n<p>Shrink wrappers package products requiring <strong>grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n    <li><strong>Beverage cans<\/strong><\/li>\r\n    <li><strong>Food containers<\/strong><\/li>\r\n    <li>Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n<p>After shrink wrapping, bundles may receive <strong>handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n<h2>Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n<p>Established brands in the shrink wrapper market include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Zambelli<\/strong><\/li>\r\n    <li><strong>Dimac<\/strong><\/li>\r\n    <li><strong>Krones<\/strong><\/li>\r\n    <li><strong>OCME<\/strong><\/li>\r\n    <li><strong>SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Used shrink wrappers from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":10881,"name":"IMA","slug":"ima","term_group":0,"term_taxonomy_id":10881,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"L-90\u00b0","year":{"value":"2014","label":"2014"},"notes":"Formati 3x2 per 2.0 L e 4x3 per 0.5 L.","machine_type_as_text":""}],"isobaric":false,"machine_number":"243","description":"<p><strong>Linea di imbottigliamento completo per bibite gassate in vendita<\/strong><br \/>\nImpianto di imbottigliamento che ha cessato di funzionare nel febbraio 2020.<\/p>\n<p>Due cisterne di acciaio inossidabile da 150 galloni<br \/>\nTre cisterne in acciaio inossidabile da 300 galloni, Filtro per zucchero della Carlson, con 300 filtri di ricambio, come nuovo.<\/p>\n<p>Asciugatore di bottiglie ACI BW<br \/>\nImpianto di trattamento dell&#8217;acqua che comprende 10.000 litri serbatoio dell&#8217;acqua clorata, filtro a sabbia, filtro di carbonio, filtro di drenaggio e serbatoio tampone.<br \/>\nGLENVALE \u2013 Bag in box da 10 litri a sistema volumetrico.<br \/>\nSpettrofotometro, Jenway 6300 come nuovo<br \/>\nAnton Paar, misuratore di densit\u00e0 DMA 500 come nuovo<br \/>\nZahm &amp; Nagel, Co2 Tester<br \/>\nMecmesin, tester di torsione<br \/>\nRefrigeratore (Climaveneta) Modello NECS-ME 0512<br \/>\nFossa settica della Clearwater 7150 litri (nuova mai usato)<\/p>\n","speed":"2800","year":"","condition":{"value":"3","label":"Venduta"},"fill_type":"","neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"add_to_machineseeker":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC243-it.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/555184","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/8"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/555184\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media\/555041"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=555184"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=555184"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=555184"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=555184"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=555184"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=555184"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}