{"id":157149,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/formacartone-ocme-altair-n40-fc05\/"},"modified":"2022-05-10T14:48:57","modified_gmt":"2022-05-10T13:48:57","slug":"formacartone-ocme-altair-n40-fc05","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/formacartone-ocme-altair-n40-fc05\/","title":{"rendered":"Formacartone OCME Altair N40"},"author":10,"featured_media":249270,"template":"","format":[1108,1139],"container":[],"machine_types":[7443],"manufacturer":[2189],"type_of_product":[1038,1039,1032,1024,1031,1025,1027,1034,1026,1030,1035,1028,1037,1036,1033],"class_list":["post-157149","machines","type-machines","status-publish","has-post-thumbnail","hentry","format-0-7-l-it","format-0-75-l-it","machine_types-formacartone","manufacturer-ocme-it","type_of_product-aceto","type_of_product-acqua","type_of_product-acqua-frizzante","type_of_product-alcool","type_of_product-bevande-analcoliche","type_of_product-birra","type_of_product-detergenti","type_of_product-distillati","type_of_product-latticini","type_of_product-olio","type_of_product-spumante-it","type_of_product-succo","type_of_product-te","type_of_product-vino-fermo","type_of_product-vino-frizzante"],"acf":{"model":"Altair N40","weight":"","safety_features":true,"manuals":true,"refno":"FC05","youtube_link":"","machine_hours":"","speed":"0","machine_number":"05","year":{"value":"2009","label":"2009"},"measurements":{"width":"","length":"","height":""},"electrical_data":{"V":"","kw":"","hz":"","A":""},"condition":{"value":"3","label":"Venduta"},"machine":[{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

The machine operates in two phases:<\/p>\r\n\r\n

    \r\n
  1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
  2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

    How Shrink Wrappers Work<\/h2>\r\n\r\n

    The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

      \r\n
    1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
    2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
    3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
    4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
    5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
    6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

      Types of Shrink Wrappers<\/h2>\r\n\r\n

      Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

      Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

      Characteristics:<\/p>\r\n\r\n

        \r\n
      • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
      • Package stops during sealing operation<\/li>\r\n
      • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

        Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

        Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

        Characteristics:<\/p>\r\n\r\n

          \r\n
        • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
        • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
        • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
        • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

          Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
          Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
          Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Configuration Options<\/h2>\r\n\r\n

          Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

            \r\n
          • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
          • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
          • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
          • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
          • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

            Tray Insert Applications<\/h3>\r\n\r\n

            The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

              \r\n
            • Mayonnaise jars<\/li>\r\n
            • Vinegar bottles<\/li>\r\n
            • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

              Shrink Film Technology<\/h2>\r\n\r\n

              Film Type<\/h3>\r\n\r\n

              Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

              Film specifications:<\/p>\r\n\r\n

                \r\n
              • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
              • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
              • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
              • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                Reel Changeover<\/h3>\r\n\r\n

                When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                  \r\n
                • Electrical resistances<\/strong> heat the air<\/li>\r\n
                • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                  Antistatic Systems<\/h2>\r\n\r\n

                  Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                    \r\n
                  • Processing interruptions<\/li>\r\n
                  • Electric shocks to operators<\/li>\r\n
                  • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                    Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                    Applications<\/h2>\r\n\r\n

                    Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                      \r\n
                    • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                    • Beverage cans<\/strong><\/li>\r\n
                    • Food containers<\/strong><\/li>\r\n
                    • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                      After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                      Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                      Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                        \r\n
                      • Zambelli<\/strong><\/li>\r\n
                      • Dimac<\/strong><\/li>\r\n
                      • Krones<\/strong><\/li>\r\n
                      • OCME<\/strong><\/li>\r\n
                      • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                        Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":636,"name":"OCME","slug":"ocme","term_group":0,"term_taxonomy_id":636,"taxonomy":"manufacturer","description":"","parent":0,"count":51,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}],"fill_type":"","neck_type":"","closure":{"value":"0","label":"Colla"},"custom_speed_and_unit":{"custom_speed":"","unit":""},"description":"

                        Case erector Ocme Altair N40 2009<\/p>\n

                        Siemens S7 touch profibus<\/p>\n

                        Output production cases per minute:<\/strong>\u00a040 box\/min<\/p>\n

                        Formats being worked:<\/strong> bottle formats – 4×3 2×3 1L 0.75L 0.70L<\/p>\n","add_to_machineseeker":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/FC05-it.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/157149","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/10"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/157149\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media\/249270"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=157149"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=157149"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=157149"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=157149"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=157149"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=157149"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}