{"id":142214,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=142214"},"modified":"2022-06-22T10:43:22","modified_gmt":"2022-06-22T09:43:22","slug":"linea-completa-pet-per-acqua-bevande-analcoliche-lc233","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/it\/macchinari\/linea-completa-pet-per-acqua-bevande-analcoliche-lc233\/","title":{"rendered":"Linea completa PET per Acqua, Bevande analcoliche"},"author":8,"featured_media":142065,"template":"","format":[1077,1080,1079],"container":[1021],"machine_types":[7571],"manufacturer":[8950,9062],"type_of_product":[1039,1031],"class_list":["post-142214","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-pet-it","format-0-5-l-it-2","format-1-5-l-it-2","format-2-l-it","machine_types-linea-imbottigliamento-usata","manufacturer-tehnometal","manufacturer-tehnometal-it","type_of_product-acqua","type_of_product-bevande-analcoliche"],"acf":{"refno":"LC233","model":"","speed":"5000","machine_hours":"","youtube_link":"","manuals":true,"safety_features":true,"weight":"","machine_number":"233","year":{"value":"2010","label":"2010"},"measurements":{"width":"","length":"","height":""},"rotation_direction":{"value":"0","label":"Clockwise"},"no_of_plates":{"value":"9","label":"9"},"labeling_method":[{"value":"0","label":"Adesivo."}],"add_label_smoothing_at_machine_exit":false,"machine":[{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"

A premix system<\/strong> (also called mixer<\/strong>) performs deaeration<\/strong>, blending<\/strong>, and carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of two components<\/strong> (water and syrup) to a maximum of eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n

Premix systems are essential for soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through high-pressure carbonation<\/strong>.<\/p>\r\n\r\n

Premix System Capacities<\/h2>\r\n\r\n

Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
Available capacities<\/strong><\/td>\r\n 15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n <\/tr>\r\n
Nominal efficiency range<\/strong><\/td>\r\n 33% to 100%<\/td>\r\n <\/tr>\r\n
Maximum efficiency<\/strong><\/td>\r\n 110% of nominal capacity<\/td>\r\n <\/tr>\r\n
Ingredient capacity<\/strong><\/td>\r\n 2 to 8 components<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

Operating Principles<\/h2>\r\n\r\n

Premix systems use a register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n

Key process features:<\/p>\r\n\r\n

    \r\n
  • Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n
  • Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n
  • Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n
  • Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n

    Premix System Advantages<\/h2>\r\n\r\n
      \r\n
    • High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n
    • No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n
    • Quick product changeover<\/strong> \u2014 water rinse in less than 10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n
    • Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n
    • Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n

      Measurement and Control Systems<\/h2>\r\n\r\n

      Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n

        \r\n
      • CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n
      • Brix value measurement<\/strong> for sugar content control<\/li>\r\n
      • Product output monitoring<\/strong><\/li>\r\n
      • Data collection software<\/strong> for process documentation<\/li>\r\n
      • Automatic CIP valve control<\/strong> via bus system<\/li>\r\n
      • Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n

        Construction and Materials<\/h2>\r\n\r\n

        Premix systems feature corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n

          \r\n
        • Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to AISI 304<\/strong>)<\/li>\r\n
        • Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n
        • High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n
        • Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n

          Process Connections and Monitoring<\/h2>\r\n\r\n

          Standard premix configurations include:<\/p>\r\n\r\n

            \r\n
          • Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n
          • Refrigerant supply<\/strong> with monitoring system<\/li>\r\n
          • Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n
          • Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n
          • Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n

            Special Product Handling<\/h2>\r\n\r\n

            Advanced premix systems accommodate products with pulp and fiber content<\/strong>:<\/p>\r\n\r\n

              \r\n
            • No limitations<\/strong> on pulp and fiber size<\/li>\r\n
            • Dedicated heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n
            • Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n

              Cleaning System<\/h2>\r\n\r\n

              Integrated CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n

                \r\n
              • Automatic valve control<\/strong> via bus system<\/li>\r\n
              • Water rinse<\/strong> product changeover<\/li>\r\n
              • Rapid changeover time under 10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":8950,"name":"TEHNOMETAL","slug":"tehnometal","term_group":0,"term_taxonomy_id":8950,"taxonomy":"manufacturer","description":"","parent":0,"count":9,"filter":"raw"},"model":"10000 L\/H","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                Position in the Bottling Line<\/h2>\r\n\r\n

                The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                  \r\n
                • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                  How Filling Monoblocks Work<\/h2>\r\n\r\n

                  The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                    \r\n
                  1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                  2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                  3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                  4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                  5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                  6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                    Filling Requirements<\/h2>\r\n\r\n

                    Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                      \r\n
                    • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                    • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                    • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                    • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                      The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                      Monoblock Configurations<\/h2>\r\n\r\n

                      Gripping Systems<\/h3>\r\n\r\n

                      Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                      Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                      Turret Configurations<\/h3>\r\n\r\n

                      Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                        \r\n
                      • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                      • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                      • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                        Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                        Filling Monoblock Types<\/h2>\r\n\r\n

                        Isobaric Filling Monoblock<\/h3>\r\n\r\n

                        The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                        Key components:<\/p>\r\n\r\n

                          \r\n
                        • Pressurized storage tank<\/strong><\/li>\r\n
                        • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                        • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                        • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                          Advantages of isobaric systems:<\/p>\r\n\r\n

                            \r\n
                          • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                          • Reduced foaming<\/strong> during filling<\/li>\r\n
                          • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                            Considerations:<\/p>\r\n\r\n

                              \r\n
                            • Higher construction and maintenance complexity<\/li>\r\n
                            • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                            • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                              Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                              Gravity Filling Monoblock<\/h3>\r\n\r\n

                              Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                              Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                              Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                              The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                \r\n
                              • High vacuum chamber<\/strong> filling<\/li>\r\n
                              • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                Characteristics:<\/p>\r\n\r\n

                                  \r\n
                                • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                  PET Filling Monoblocks<\/h2>\r\n\r\n

                                  Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                  PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                  Capping Section<\/h2>\r\n\r\n

                                  The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                    \r\n
                                  1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                  2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                  3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                    After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                    Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                    When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                    Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                    Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                    Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                    For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                    Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                    Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                      \r\n
                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                    • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                    • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                    • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                    • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":8950,"name":"TEHNOMETAL","slug":"tehnometal","term_group":0,"term_taxonomy_id":8950,"taxonomy":"manufacturer","description":"","parent":0,"count":9,"filter":"raw"},"model":"Rinser \u2013 Filler - Capper 20\/30\/8","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                      A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                      Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                      Types of Labeling Machines<\/h2>\r\n\r\n

                                      Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                      Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                      Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                      Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                      Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                      Labeling Technologies<\/h2>\r\n\r\n

                                      Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                      Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                      Operating principle:<\/p>\r\n\r\n

                                        \r\n
                                      • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                      • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                      • Labels release at the precise point of bottle passage<\/li>\r\n
                                      • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                        Advantages:<\/p>\r\n\r\n

                                          \r\n
                                        • Medium-high speed<\/strong> production capability<\/li>\r\n
                                        • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                        • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                        • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                          Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                          Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                          Operating principle:<\/p>\r\n\r\n

                                            \r\n
                                          • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                          • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                          • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                          • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                            Advantages:<\/p>\r\n\r\n

                                              \r\n
                                            • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                            • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                            • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                            • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                            • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                            • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                              Considerations:<\/p>\r\n\r\n

                                                \r\n
                                              • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                              • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                              • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                Operating principle:<\/p>\r\n\r\n

                                                  \r\n
                                                • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                  Specifications:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                  • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                  • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                    Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                    Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                    Characteristics:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                    • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                    • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                      Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                      Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                      Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                      Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                      Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Sleeve label advantages:<\/p>\r\n\r\n

                                                        \r\n
                                                      • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                      • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                      • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                      • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                      • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                      • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                      • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                        Labeling Process Steps<\/h2>\r\n\r\n

                                                        Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                          \r\n
                                                        1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                        2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                        3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                        4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                        5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                        6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                          Label Application Positions<\/h2>\r\n\r\n

                                                          Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Front label<\/strong><\/li>\r\n
                                                          • Back label<\/strong><\/li>\r\n
                                                          • Side labels<\/strong><\/li>\r\n
                                                          • Neck label<\/strong><\/li>\r\n
                                                          • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                          • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                            Labeling Machine Benefits<\/h2>\r\n\r\n
                                                              \r\n
                                                            • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                            • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                            • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                            • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                            • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                              Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                              Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                \r\n
                                                              • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                              • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":8950,"name":"TEHNOMETAL","slug":"tehnometal","term_group":0,"term_taxonomy_id":8950,"taxonomy":"manufacturer","description":"","parent":0,"count":9,"filter":"raw"},"model":"Paper - Hot Melt","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                                A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                                The machine operates in two phases:<\/p>\r\n\r\n

                                                                  \r\n
                                                                1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                                2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                                  How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                                  The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                                  2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                                  3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                                  4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                                  5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                                  6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                    Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                    Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                    Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                    Characteristics:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                    • Package stops during sealing operation<\/li>\r\n
                                                                    • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                      Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                      Characteristics:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                      • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                      • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                      • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                        Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                        Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                        Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                        Configuration Options<\/h2>\r\n\r\n

                                                                        Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                        • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                        • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                        • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                        • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Tray Insert Applications<\/h3>\r\n\r\n

                                                                          The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Mayonnaise jars<\/li>\r\n
                                                                          • Vinegar bottles<\/li>\r\n
                                                                          • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Shrink Film Technology<\/h2>\r\n\r\n

                                                                            Film Type<\/h3>\r\n\r\n

                                                                            Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                            Film specifications:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                            • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                            • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                            • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Reel Changeover<\/h3>\r\n\r\n

                                                                              When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                              Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                              The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                              • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                              • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                Antistatic Systems<\/h2>\r\n\r\n

                                                                                Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Processing interruptions<\/li>\r\n
                                                                                • Electric shocks to operators<\/li>\r\n
                                                                                • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                                  Applications<\/h2>\r\n\r\n

                                                                                  Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                                  • Beverage cans<\/strong><\/li>\r\n
                                                                                  • Food containers<\/strong><\/li>\r\n
                                                                                  • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                    Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                    Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • Zambelli<\/strong><\/li>\r\n
                                                                                    • Dimac<\/strong><\/li>\r\n
                                                                                    • Krones<\/strong><\/li>\r\n
                                                                                    • OCME<\/strong><\/li>\r\n
                                                                                    • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":8950,"name":"TEHNOMETAL","slug":"tehnometal","term_group":0,"term_taxonomy_id":8950,"taxonomy":"manufacturer","description":"","parent":0,"count":9,"filter":"raw"},"model":"Semi- automatic","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""}],"label_placement":[{"value":"5","label":"Wrap around label"}],"settings_adjustment_for_glue_film":{"value":"0","label":"Auto"},"plate_movement":{"value":"5","label":"Mechanical cams"},"number_of_stations":{"value":"1","label":"1"},"head_adjustment":{"value":"0","label":"Manual"},"isobaric":false,"electrical_data":{"V":"","kw":"","hz":"","A":""},"fill_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"trans_ok":true,"neck_type":"","description":"

                                                                                      Linea completa PET per Bibite, Acqua<\/h3>\n

                                                                                      Linea nastro trasportatore di circa 35 m con 6 curve<\/p>\n

                                                                                      Potenza installata: 75 kW<\/p>\n

                                                                                      Dimensioni: lunghezza 35 m – spazio necessario 200 m2<\/p>\n

                                                                                      Documentazione tecnica<\/p>\n

                                                                                      Le apparecchiature possono essere viste durante il funzionamento<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC233-it.pdf","condition":{"value":"3","label":"Venduta"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/142214","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/users\/8"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machines\/142214\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media\/142065"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/media?parent=142214"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/container?post=142214"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/format?post=142214"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/machine_types?post=142214"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/manufacturer?post=142214"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/it\/wp-json\/wp\/v2\/type_of_product?post=142214"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}