{"id":729123,"date":"2024-05-09T11:15:08","date_gmt":"2024-05-09T10:15:08","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=729123"},"modified":"2024-07-23T14:33:25","modified_gmt":"2024-07-23T13:33:25","slug":"ligne-de-transformation-et-de-remplissage-doccasion-pour-produits-laitiers-jusqu%c3%a0-20-000-ljour-lc433","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/fr\/machines\/ligne-de-transformation-et-de-remplissage-doccasion-pour-produits-laitiers-jusqu%c3%a0-20-000-ljour-lc433\/","title":{"rendered":"Ligne de transformation et de remplissage d&#8217;occasion pour produits laitiers jusqu&#8217;\u00e0 20 000 l\/jour"},"author":32,"featured_media":0,"template":"","format":[],"container":[2693,2703],"machine_types":[7358],"manufacturer":[13567,3128],"type_of_product":[2679],"class_list":["post-729123","machines","type-machines","status-publish","hentry","container-pet-fr","container-poche","machine_types-lignes-completes","manufacturer-scremac-fr","manufacturer-videojet-fr","type_of_product-laitier"],"acf":{"refno":"LC433","year":"","speed":"","condition":{"value":"2","label":"Espace de rangement"},"fill_type":{"value":"1","label":"Aseptic"},"isobaric":false,"company":677122,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"6","label":"L\/h"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/38chud40n8led89iocu0j\/AD9FAe4bfE1GOgr5TN3xuVI?rlkey=h6rax5z49hee0isf651m5r5ph&st=fpe4vfzq&dl=0","neck_type":"","crmed":false,"description":"<h2>Ligne de transformation et de remplissage de produits laitiers jusqu&#8217;\u00e0 20 000 L\/Jour<\/h2>\n<p>Cette ligne de transformation g\u00e8re efficacement des volumes compris entre 15 000 et 20 000 litres de lait par jour. Par cons\u00e9quent, il garantit une efficacit\u00e9 \u00e9lev\u00e9e et la plus haute qualit\u00e9 des produits finis. Sa capacit\u00e9 permet ainsi un rendement de production quotidien \u00e9lev\u00e9, crucial pour les op\u00e9rations \u00e0 grande \u00e9chelle.<\/p>\n<h3>Capacit\u00e9s d&#8217;emballage<\/h3>\n<p>De plus, le syst\u00e8me d&#8217;emballage sp\u00e9cialis\u00e9 de la ligne g\u00e8re efficacement diff\u00e9rents types de produits laitiers. Par exemple, les ouvriers emballent le lait dans des sacs en PVC de 1,0 litre \u00e0 une cadence de 2\u00a0400 pi\u00e8ces par heure. De plus, ils conditionnent le yaourt et le k\u00e9fir dans des contenants de 410 et 180 grammes \u00e0 une capacit\u00e9 de 3 000 pi\u00e8ces par heure, ainsi que dans des bouteilles PET de 0,5 litre et 1,0 litre \u00e0 une cadence de 1 000 pi\u00e8ces par heure. De plus, les ouvriers emballent la cr\u00e8me sure dans des r\u00e9cipients et des bols de 1 000 grammes, chacun \u00e0 une capacit\u00e9 de 3 000 pi\u00e8ces par heure. De m\u00eame, ils conditionnent le fromage dans des r\u00e9cipients de 5,0 kg et 10,0 kg pour le fromage frais, et sous film sous vide de 500 et 1 000 grammes pour le fromage en tranches.<\/p>\n<h3>Sp\u00e9cifications de l&#8217;\u00e9quipement<\/h3>\n<p>Des fabricants italiens, slov\u00e8nes et serbes ont construit ces \u00e9quipements entre 1999 et 2016, d\u00e9montrant la qualit\u00e9 et la durabilit\u00e9 des machines. Plus pr\u00e9cis\u00e9ment, l&#8217;unit\u00e9 de r\u00e9ception du lait est dot\u00e9e de compteurs num\u00e9riques et de syst\u00e8mes d&#8217;\u00e9limination de la mousse mis \u00e0 jour en 2014. Elle comprend des r\u00e9servoirs horizontaux et verticaux d&#8217;une capacit\u00e9 allant jusqu&#8217;\u00e0 3 200 litres, id\u00e9aux pour le stockage et le refroidissement.<\/p>\n<p>Unit\u00e9s de fermentation et lignes de remplissage<\/p>\n<p>Des duplicateurs isol\u00e9s \u00e0 double paroi et des m\u00e9langeurs plan\u00e9taires soutiennent les fonctionnalit\u00e9s de fermentation de la ligne, essentielles au maintien de l&#8217;uniformit\u00e9 du produit pendant la fermentation. De m\u00eame, les lignes de remplissage automatis\u00e9es distribuent efficacement la cr\u00e8me sure, le yaourt et le lait dans diff\u00e9rents formats d&#8217;emballage, maximisant ainsi la productivit\u00e9 et r\u00e9duisant les temps d&#8217;arr\u00eat.<\/p>\n<h3>Compl\u00e9ments d&#8217;\u00e9quipement et entretien<\/h3>\n<p>De plus, la gamme comprend des accessoires tels qu&#8217;un tri-m\u00e9langeur pour le lait en poudre, des machines d&#8217;emballage sous vide pour le fromage et des syst\u00e8mes de refroidissement pour les entrep\u00f4ts. Ces composants sont cruciaux pour prolonger la conservation et garantir la s\u00e9curit\u00e9 alimentaire. L&#8217;\u00e9quipe a r\u00e9guli\u00e8rement entretenu et entretenu l&#8217;\u00e9quipement jusqu&#8217;\u00e0 l&#8217;arr\u00eat de la production en 2020, d\u00e9montrant ainsi un engagement constant en faveur de la maintenance et de l&#8217;efficacit\u00e9 op\u00e9rationnelle.<\/p>\n<p>En conclusion, ces d\u00e9tails mettent en \u00e9vidence la capacit\u00e9 de la ligne \u00e0 produire des volumes \u00e9lev\u00e9s et sa configuration pour garantir la polyvalence et la fiabilit\u00e9 dans le temps, essentielles pour ceux qui op\u00e8rent dans le secteur laitier \u00e0 grande \u00e9chelle.<\/p>\n<h3>Liste des composants de la ligne\u00a0:<\/h3>\n<p>Unit\u00e9 de r\u00e9ception du lait<\/p>\n<p>Compteur num\u00e9rique avec d\u00e9mousse (2014)<\/p>\n<p>Cuve horizontale (lactofreeze) capacit\u00e9 3.200 l refroidissement au fr\u00e9on &#8211; 3 pcs<\/p>\n<p>Capacit\u00e9 du r\u00e9servoir vertical 3.000 l &#8211; 2 pcs<\/p>\n<p>Unit\u00e9 de pasteurisation<\/p>\n<p>Pasteurisateur (flux) avec r\u00e9servoirs\u00a0capacit\u00e9\u00a02\u00a0000\u00a0l<\/p>\n<p>S\u00e9parateur (autonettoyant), capacit\u00e9 2.000 l<\/p>\n<p>Capacit\u00e9 de l&#8217;homog\u00e9n\u00e9isateur 2.000 l<\/p>\n<p>(Fabricant Scremac Italie ann\u00e9e 2000)<\/p>\n<p>Unit\u00e9 de fermentation<\/p>\n<p>Duplicateur volume 2.000 l &#8211; double paroi isol\u00e9e avec m\u00e9langeur plan\u00e9taire 2010<\/p>\n<p>Duplicateur volume 1.000 l &#8211; double paroi isol\u00e9e avec m\u00e9langeur plan\u00e9taire 2010.<\/p>\n<p>Lignes de remplissage<\/p>\n<p>Remplisseuse automatique \u00e0 deux rang\u00e9es pour remplir de cr\u00e8me sure dans des bols<\/p>\n<p>Remplisseuse automatique pour le remplissage de cr\u00e8me sure et de yaourt en r\u00e9cipients de 410 gr, 2014<\/p>\n<p>Remplisseuse automatique pour le remplissage de yaourt et de cr\u00e8me sure en r\u00e9cipients de 180 gr 2008<\/p>\n<p>Remplisseuse &#8211; boucheuse &#8211; jet d&#8217;encre avec tunnel automatique. Bouteilles de 1,0 l et 0,5 l, 2016<\/p>\n<p>Remplisseur pour lait et yaourt en sacs PVC oh 1,0 l.<\/p>\n<p>Videojet &#8211; marqueur de date automatique &#8211; 2 pcs<\/p>\n<p>Autre \u00e9quipement<\/p>\n<p>Cuve \u00e0 fromage isol\u00e9e avec HARF, volume 1.600 l. 2008<\/p>\n<p>Triblender 500 L pour reconstitution de lait en poudre, 2015<\/p>\n<p>Machine d&#8217;emballage sous vide pour fromage avec compresseur neuf<\/p>\n<p>Unit\u00e9 pour eau froide, volume 10.000 l, refroidissement au fr\u00e9on, 2000<\/p>\n<p>CIP pour lavage, automatique, capacit\u00e9 3&#215;300 l, 2000<\/p>\n<p>Souffleuse semi-automatique pour 1,0 l et 0,5 l avec compresseur Boge, 2010<\/p>\n<p>Syst\u00e8me de refroidissement complet pour refroidir l&#8217;entrep\u00f4t de produits finis, qui<\/p>\n<p>est programm\u00e9 pour chauffer et refroidir la chambre de fermentation<\/p>\n<p>Mini (laboratoire de propulsion)<\/p>\n<p>Chaudi\u00e8re \u00e0 combustible solide (bois) 250 kW<\/p>\n<p>Monopompe<\/p>\n<p>Tous les \u00e9quipements sont connect\u00e9s avec des raccords de tuyauterie et des pompes pour le travail<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC433-fr.pdf","machine_number":"433","machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"Unit\u00e9 de r\u00e9ception du lait"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"<p>A <strong>pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending <strong>product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to <strong>89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n<p>The <strong>pasteurization process<\/strong> is essential for <strong>wine<\/strong>, <strong>fruit juices<\/strong>, <strong>carbonated soft drinks (CSD)<\/strong>, <strong>beer<\/strong>, <strong>milk<\/strong>, and products like <strong>tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n<h2>Types of Pasteurizers<\/h2>\r\n\r\n<h3>Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n<p><strong>Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to <strong>89-95\u00b0C<\/strong>. Temperature increases occur in <strong>multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n<p>Typical configuration includes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Air tanks<\/strong> and <strong>electrical panel<\/strong> mounted on same skid<\/li>\r\n    <li>Complete <strong>valve and piping systems<\/strong><\/li>\r\n    <li><strong>PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n    <li><strong>Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n<h3>Tunnel Pasteurizers<\/h3>\r\n\r\n<p><strong>Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for <strong>beer<\/strong>, <strong>CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n<h2>Flash Pasteurizer Specifications<\/h2>\r\n\r\n<p>Example configuration for <strong>hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Production capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 8,000 L\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>CIP flow rate<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">8,000 L\/hour with backflush option<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Pasteurization temperature<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">82-85\u00b0C<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Holding time<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20-30 seconds<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Heating stages<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">3 or 5 stages (fully automatic)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Pasteurizers feature <strong>completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n    <li><strong>Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n    <li><strong>Pasteurization tubes<\/strong> \u2014 DN50, <strong>AISI 304<\/strong> stainless steel<\/li>\r\n    <li><strong>Heat exchangers<\/strong> \u2014 <strong>AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n    <li><strong>Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n    <li><strong>Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections<\/h2>\r\n\r\n<p>Flash pasteurizers include connections for:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n    <li><strong>Hot water<\/strong> \u2014 for heating stages<\/li>\r\n    <li><strong>Steam<\/strong> \u2014 primary heat source<\/li>\r\n    <li><strong>Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n<p>Additional outputs available for <strong>deaerator<\/strong> and <strong>homogenizer<\/strong> integration.<\/p>\r\n\r\n<h2>Control and Safety Systems<\/h2>\r\n\r\n<p>Pasteurizer control systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>PLC control<\/strong> for automatic operation<\/li>\r\n    <li><strong>START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n    <li><strong>Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n    <li><strong>Visual alarms<\/strong> for fault indication<\/li>\r\n    <li><strong>Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Safety Features<\/h3>\r\n\r\n<ul>\r\n    <li><strong>General safety switch<\/strong><\/li>\r\n    <li><strong>Thermal protection<\/strong><\/li>\r\n    <li><strong>Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n    <li><strong>IP 55 protection<\/strong> rating<\/li>\r\n    <li><strong>Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n<h2>Automatic Washing System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Steam valve<\/strong> for sterilization<\/li>\r\n    <li><strong>Backflush option<\/strong> for thorough cleaning<\/li>\r\n    <li><strong>Hot water circulation<\/strong><\/li>\r\n    <li><strong>Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n<h2>Installation Requirements<\/h2>\r\n\r\n<p>Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n    <li><strong>Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n    <li><strong>Steam<\/strong> \u2014 heating source<\/li>\r\n    <li><strong>Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n<p>Equipment supplied on <strong>heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. <strong>EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"Volume du duplicateur de 1000l et 2000l","machine_type_as_text":"Unit\u00e9 de fermentation"},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"5 charges diff\u00e9rentes pour les types de produits","machine_type_as_text":""},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3036,"name":"VIDEOJET","slug":"videojet","term_group":0,"term_taxonomy_id":3036,"taxonomy":"manufacturer","description":"","parent":0,"count":29,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/729123","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/729123\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media?parent=729123"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/container?post=729123"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/format?post=729123"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machine_types?post=729123"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/manufacturer?post=729123"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/type_of_product?post=729123"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}