{"id":729042,"date":"2020-09-03T10:05:45","date_gmt":"2020-09-03T08:05:45","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=729042"},"modified":"2025-02-14T09:55:23","modified_gmt":"2025-02-14T08:55:23","slug":"ligne-dembouteillage-isobare-doccasion-procomac-jusqu%c3%a0-13000-bph-lc438","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/fr\/machines\/ligne-dembouteillage-isobare-doccasion-procomac-jusqu%c3%a0-13000-bph-lc438\/","title":{"rendered":"Ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13000 bph"},"author":32,"featured_media":0,"template":"","format":[1102,7693,1160,1165,1172],"container":[2693],"machine_types":[7358],"manufacturer":[13535,8138,11162,2220,2401,2571,11395,2519,2487],"type_of_product":[2684,2691],"class_list":["post-729042","machines","type-machines","status-publish","hentry","container-pet-fr","format-0-5-l-fr","format-0-66-l-fr","format-1-l-fr","format-1-5-l-fr","format-2-l-fr","machine_types-lignes-completes","manufacturer-alcaimpianti-fr","manufacturer-lanfranchi-fr","manufacturer-omron-fr","manufacturer-p-e-labellers-fr","manufacturer-procomac-fr-2","manufacturer-sipa-fr-2","manufacturer-smi-fr","manufacturer-tmg-fr","manufacturer-tosa-fr","type_of_product-eau","type_of_product-eau-petillante"],"acf":{"refno":"LC438","year":{"value":"1997","label":"1997"},"speed":"13000","fill_type":{"value":"5","label":"Isobare"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/qc2n7b4x4c9gcimqt3x2b\/APKWTQBxBZNr_dTESvpOHWs?rlkey=qlo79t1wypipyeop9w605d7lb&st=clk5l15n&dl=0","company":726185,"neck_type":"","crmed":false,"description":"<h2>Ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13000 bph<\/h2>\n<h3>Machine de moulage par soufflage<\/h3>\n<p>Tout d&#8217;abord, la souffleuse SIPA SFR12 de 2004 fait partie de la gamme PROCOMAC. Ce mod\u00e8le comprend un carrousel de soufflage, un syst\u00e8me de r\u00e9cup\u00e9ration ARS, un four de chauffage, une benne de pr\u00e9formes, une tr\u00e9mie et un syst\u00e8me de chargement de pr\u00e9formes. Cependant, la machine n&#8217;inclut pas les compresseurs, les refroidisseurs et les canalisations de service. De plus, il est livr\u00e9 avec 12 moules pour chaque format : 0,5 L, 1,5 L, 2 L et 0,66 L. La puissance install\u00e9e est de 220 kW (3F+N+T) et la pression d&#8217;air est de 26 bars et 6 bars. La capacit\u00e9 de refroidissement est de 12 m\u00b3\/h \u00e0 11\u00b0C.<\/p>\n<h3>Convoyeur de la ligne de remplissage PROCOMAC<\/h3>\n<p>De plus, le syst\u00e8me de convoyeur, fabriqu\u00e9 par Lanfranchi, est le mod\u00e8le AIR de 2002. Ce convoyeur comprend des pressuriseurs avec inverseurs embarqu\u00e9s, des courbes, des guides mobiles et un syst\u00e8me de rejet de bouteilles. De plus, la puissance install\u00e9e est de 30 kW (3F+N+T) et la pression de l&#8217;air est de 6 bars.<\/p>\n<h3>Saturateur<\/h3>\n<p>De plus, le saturateur Alcaimpianti, mod\u00e8le Pv de 2006, est un \u00e9l\u00e9ment essentiel de la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph. Il est compos\u00e9 de deux cuves, d&#8217;un d\u00e9gazeur et d&#8217;un saturateur. De plus, il comprend une pompe \u00e0 vide, une pompe de saturation et une pompe d&#8217;alimentation. Le syst\u00e8me comprend \u00e9galement des vannes d&#8217;entr\u00e9e de produit et des vannes d&#8217;entr\u00e9e CIP (Clean-in-Place). La puissance install\u00e9e est de 25 kW (3F+N+T) et la pression d&#8217;air est de 6 bars.<\/p>\n<h3>G\u00e9n\u00e9rateur d&#8217;ozone de la ligne de remplissage PROCOMAC<\/h3>\n<p>De plus, le g\u00e9n\u00e9rateur d&#8217;ozone PROCOMAC mod\u00e8le OZOSTERIL de 1997 joue un r\u00f4le essentiel dans la st\u00e9rilisation. Il comprend une cellule de g\u00e9n\u00e9ration d&#8217;ozone, un syst\u00e8me d&#8217;injection, une pompe de recirculation et un analyseur d&#8217;ozone dissous. De plus, la puissance install\u00e9e est de 5 kW (3F+N+T) et la pression de l&#8217;air est de 6 bars.<\/p>\n<h3>Machine de rin\u00e7age de bouteilles<\/h3>\n<p>De m\u00eame, la machine de rin\u00e7age de bouteilles, mod\u00e8le PROCOMAC GRIPSTAR de 1997, fait partie du monobloc de remplissage et de bouchage de la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph. Il comprend un \u00e9quipement complet pour les formats de travail, avec vis d&#8217;entr\u00e9e, \u00e9toiles et contre-\u00e9toiles. La puissance install\u00e9e est de 25 kW (3F+N+T) et la pression d&#8217;air est de 6 bars.<\/p>\n<h3>Monobloc de remplissage<\/h3>\n<p>De m\u00eame, le monobloc de remplissage, mod\u00e8le PROCOMAC FILLSTAR de 1997, fait partie d&#8217;un syst\u00e8me de remplissage et de bouchage int\u00e9gr\u00e9 dans la ligne. Il comprend des \u00e9quipements pour les formats de travail avec \u00e9toiles, contre-\u00e9toiles et secteurs circulaires. Le syst\u00e8me n\u2019inclut pas la tuyauterie, les canalisations de service et les services publics. Il est con\u00e7u pour remplir de l\u2019eau plate et gazeuse. De plus, la puissance install\u00e9e est de 15 kW (3F+N+T) et la pression de l&#8217;air est de 6 bars.<\/p>\n<h3>Capsuleuse dans la ligne de remplissage PROCOMAC<\/h3>\n<p>De plus, la boucheuse, qui fait partie du monobloc de remplissage et de bouchage de la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph, comprend un \u00e9quipement complet pour les formats de travail avec \u00e9toiles, contre-\u00e9toiles et c\u00f4nes. Il dispose de deux syst\u00e8mes de chargement de bouchons avec tr\u00e9mies, \u00e9l\u00e9vateurs et trieurs. La capsuleuse fonctionne avec 18 t\u00eates.<\/p>\n<h3>Inspecteur<\/h3>\n<p>De plus, l&#8217;inspecteur OMRON de 2008, utilis\u00e9 dans la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph, comprend un syst\u00e8me de vision OMRON et un syst\u00e8me d&#8217;\u00e9jection pneumatique. Il peut d\u00e9tecter les d\u00e9fauts des bouchons et les niveaux de remplissage incorrects. De plus, la puissance install\u00e9e est de 1 kW (3F+N+T) et la pression de l&#8217;air est de 6 bars.<\/p>\n<h3>Machine d&#8217;\u00e9tiquetage<\/h3>\n<p>De plus, l&#8217;\u00e9tiqueteuse P.E. Les \u00c9TIQUETTES mod\u00e8le FUTURA S 15 T de 1997 font partie de la ligne d&#8217;Embouteillage Isobarique d&#8217;Occasion PROCOMAC jusqu&#8217;\u00e0 13000 bph. Il comprend un carrousel d&#8217;\u00e9tiquetage, des \u00e9toiles, des contre-\u00e9toiles, des plaques, des magasins d&#8217;\u00e9tiquettes et des cames de rotation pour les formats indiqu\u00e9s. De plus, le syst\u00e8me est \u00e9quip\u00e9 d\u2019un syst\u00e8me de d\u00e9tection et d\u2019\u00e9jection d\u2019absence d\u2019\u00e9tiquette.<\/p>\n<h3>Convoyeur de packs de bouteilles<\/h3>\n<p>De plus, le syst\u00e8me de convoyeur de packs de bouteilles, fabriqu\u00e9 par PROCOMAC en 1997, fait partie de la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph. Il comprend les moteurs, les cha\u00eenes et l\u2019automatisation selon le sch\u00e9ma ci-joint. Le syst\u00e8me SYNCROSTAR r\u00e9gule la vitesse ma\u00eetre\/esclave. De plus, il comprend un circuit de lubrification. La puissance install\u00e9e est de 30 kW (3F+N+T).<\/p>\n<h3>Machine d&#8217;emballage<\/h3>\n<p>De m\u00eame, la machine d&#8217;emballage SMI, mod\u00e8le APET 143\/D de 1997, fait partie de la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph. Il comprend un convoyeur d&#8217;entr\u00e9e, des s\u00e9parateurs, un emballage et un four de r\u00e9traction. De plus, le syst\u00e8me comprend des s\u00e9parateurs et des guides pour les formats indiqu\u00e9s. La puissance install\u00e9e est de 65 kW (3F+N+T).<\/p>\n<h3>Applicateur de poign\u00e9e<\/h3>\n<p>De plus, l&#8217;applicateur de poign\u00e9e, mod\u00e8le SMI MAB 60 de 1997, fait partie de la gamme. Il comprend un convoyeur d&#8217;entr\u00e9e, un applicateur \u00e0 brosse, un c\u00f4ne et un magasin \u00e0 double bobine. De plus, la puissance install\u00e9e est de 3 kW (3F+N+T).<\/p>\n<h3>Palettiseur<\/h3>\n<p>De plus, le palettiseur TMG, mod\u00e8le Sirio 2S1C de 1997, fait partie de la ligne d&#8217;embouteillage isobare d&#8217;occasion PROCOMAC jusqu&#8217;\u00e0 13 000 bph. Il comprend un inverseur de pack d&#8217;entr\u00e9e, des courroies de s\u00e9paration bidirectionnelles, un pr\u00e9formeur, un panier, des rouleaux de transport de palettes du magasin de palettes \u00e0 la d\u00e9charge de palettes, un magasin de palettes et un syst\u00e8me de placement intercalaire.<\/p>\n<p>Banderoleuse de palettes dans la ligne de remplissage PROCOMAC<\/p>\n<p>Enfin, la palette TOSA<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC438-fr.pdf","machine_number":"438","machine":[{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"<p>A <strong>blow molding machine<\/strong> transforms <strong>PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing <em>logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n<h2>How Blow Molding Machines Work<\/h2>\r\n\r\n<p>The <strong>blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. <strong>Infrared lamps<\/strong> heat the preform body above its <em>glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, <strong>stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n<p>Temperature uniformity during heating is critical for consistent <strong>wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n<ul>\r\n    <li>Separate <strong>blow valve systems<\/strong> for each cavity<\/li>\r\n    <li>Optimized lamp positioning to compensate for temperature variation<\/li>\r\n    <li>Return-path heating zones for <em>temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Types of Blow Molding Machines<\/h2>\r\n\r\n<h3>Linear Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering <strong>4 to 10 cavities<\/strong>. These machines suit medium production requirements up to <strong>20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n<p>Key characteristics of linear blow molding machines:<\/p>\r\n\r\n<ul>\r\n    <li>Preforms feed through a <strong>hopper<\/strong> to an unscrambler<\/li>\r\n    <li>Transfer to <strong>tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n    <li>Compact footprint ideal for <em>space-constrained facilities<\/em><\/li>\r\n    <li>Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Rotary blow molding machines<\/strong> deliver high-speed production up to <strong>86,000 bottles per hour<\/strong> with configurations reaching <strong>40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n<p>Advantages of rotary blowers include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n    <li>Single electric motor driving all functions via <strong>transmission belts<\/strong><\/li>\r\n    <li><strong>Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n    <li>Automatic synchronization when adjusting production speed<\/li>\r\n    <li><strong>Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n<h3>Combi-Block Systems<\/h3>\r\n\r\n<p><strong>Combi-block configurations<\/strong> integrate <strong>blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n<p>Combi-block technology includes:<\/p>\r\n\r\n<ul>\r\n    <li>Unified <strong>human-machine interface (HMI)<\/strong><\/li>\r\n    <li>Single <strong>recipe management<\/strong> with archived traceability<\/li>\r\n    <li>Coordinated <strong>maintenance scheduling<\/strong> for the entire system<\/li>\r\n    <li>Optional integration of <strong>labeling<\/strong>, level inspection, and cap detection<\/li>\r\n    <li>Space for <strong>saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Blow Molding Processes<\/h2>\r\n\r\n<h3>Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n<p>The <strong>two-stage process<\/strong> separates <strong>preform injection<\/strong> and <strong>bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n<p>Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n    <li>Flexibility to produce <em>different bottle formats<\/em> from stored preforms<\/li>\r\n    <li>Enables <strong>preform trading<\/strong> between manufacturers<\/li>\r\n    <li>Suitable for <strong>cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Single-Stage Blow Molding<\/h3>\r\n\r\n<p><strong>Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. <strong>Three-station configurations<\/strong> eliminate separate reheating by utilizing <em>latent heat<\/em> from injection, reducing energy costs by up to <strong>25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n<p>Ideal applications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Small production batches<\/strong> and frequent format changes<\/li>\r\n    <li>Non-circular and <strong>rectangular bottle shapes<\/strong><\/li>\r\n    <li>Operations requiring <em>uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n<h3>Injection Blow Molding (IBM)<\/h3>\r\n\r\n<p><strong>Injection blow molding<\/strong> produces small containers for <strong>pharmaceutical<\/strong> and <strong>single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n<p>IBM characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Precision molded finishes<\/strong> for medical containers<\/li>\r\n    <li>Typical cavity configurations from <strong>3 to 16 molds<\/strong><\/li>\r\n    <li>Limited to <em>small volume bottles<\/em><\/li>\r\n    <li>No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n<p><strong>Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n<p>Production capacity ranges:<\/p>\r\n\r\n<ul>\r\n    <li><strong>50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n    <li><strong>700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n    <li>Up to <strong>1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n<p>Safety features include <strong>two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n<h2>Technical Specifications<\/h2>\r\n\r\n<p>Standard <strong>blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n<table>\r\n    <thead>\r\n        <tr>\r\n            <th>Parameter<\/th>\r\n            <th>Typical Range<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td><strong>Mandrel spacing<\/strong><\/td>\r\n            <td>38\u201350mm (wider for large openings)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Neck diameter<\/strong><\/td>\r\n            <td>28\u201333mm (water and beverage)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Heating zones<\/strong><\/td>\r\n            <td>20+ zones plus return-path stations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Linear cavities<\/strong><\/td>\r\n            <td>4\u201310 cavities<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Rotary cavities<\/strong><\/td>\r\n            <td>Up to 40 cavities<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Each <strong>blow station<\/strong> includes:<\/p>\r\n\r\n<ul>\r\n    <li>Dedicated <strong>mold assemblies<\/strong><\/li>\r\n    <li><strong>Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n    <li><strong>Water circuit connections<\/strong> for cooling<\/li>\r\n    <li>Three-valve air systems: <em>pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Manufacturers<\/h2>\r\n\r\n<p>The global <strong>blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n    <li><strong>Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n    <li><strong>Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n    <li><strong>KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n    <li><strong>Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n<p>Used equipment from these brands offers <strong>proven reliability<\/strong> with available <em>spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n<h2>Buying Used Blow Molding Equipment<\/h2>\r\n\r\n<p><strong>Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n    <li><strong>Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n    <li><strong>Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n    <li><strong>Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n    <li><strong>Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n<p>Modern <strong>patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":2571,"name":"Sipa","slug":"sipa-fr-2","term_group":0,"term_taxonomy_id":2571,"taxonomy":"manufacturer","description":"","parent":0,"count":34,"filter":"raw"},"model":"SFR12","year":{"value":"2004","label":"2004"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":8138,"name":"LANFRANCHI","slug":"lanfranchi-fr","term_group":0,"term_taxonomy_id":8138,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"Air Conveyor","year":{"value":"2002","label":"2002"},"notes":"","machine_type_as_text":"Convoyeurs"},{"machine_type":{"term_id":5125,"name":"Saturator","slug":"used-saturator","term_group":0,"term_taxonomy_id":5125,"taxonomy":"machine_types","description":"<p>A <strong>saturator<\/strong> is a machine that carbonates <strong>still water<\/strong> or other beverages by dissolving <strong>CO2 (carbon dioxide)<\/strong> into the liquid. These systems receive uncarbonated water from purification plants and add precise levels of carbonation before the filling process.<\/p>\r\n\r\n<p>Saturators can process both <strong>water<\/strong> and <strong>wine<\/strong>, with machine specifications tailored to the specific product being carbonated.<\/p>\r\n\r\n<h2>Saturator Construction<\/h2>\r\n\r\n<h3>Configuration<\/h3>\r\n\r\n<p><strong>Saturators<\/strong> typically feature a <strong>double-column design<\/strong> mounted on a common base structure. The configuration includes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Storage tanks<\/strong> \u2014 sized according to required flow rate<\/li>\r\n    <li><strong>Valve systems<\/strong> \u2014 control CO2 injection and product flow<\/li>\r\n    <li><strong>Tank-to-valve connections<\/strong> \u2014 complete piping assembly<\/li>\r\n    <li><strong>CO2 supply connection<\/strong> \u2014 links to external carbon dioxide system (typically located outside the building)<\/li>\r\n<\/ul>\r\n\r\n<h3>Materials<\/h3>\r\n\r\n<p>Saturator tanks are constructed from <strong>food-grade stainless steel<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Material<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Characteristics<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AISI 316<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Higher corrosion resistance<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, acidic beverages, demanding applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AISI 304<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Standard corrosion resistance<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Water and non-aggressive food liquids<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Capacity and Flow Rate<\/h2>\r\n\r\n<p>Saturator <strong>production capacity<\/strong> is expressed in <strong>liters per hour (L\/h)<\/strong>, defining the hourly output of carbonated product. Flow rate varies according to <strong>tank size<\/strong> used in construction.<\/p>\r\n\r\n<p>Capacity selection depends on:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Filling line speed<\/strong> \u2014 must match downstream equipment<\/li>\r\n    <li><strong>Product type<\/strong> \u2014 water, wine, or other beverages<\/li>\r\n    <li><strong>Carbonation level<\/strong> \u2014 different products require varying CO2 concentrations<\/li>\r\n<\/ul>\r\n\r\n<h2>Control System<\/h2>\r\n\r\n<p>Saturator operation is managed by a dedicated <strong>PLC (Programmable Logic Controller)<\/strong> with integrated electrical panel:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Carbonation level control<\/strong> \u2014 adjustable CO2 dosing based on product requirements<\/li>\r\n    <li><strong>Process monitoring<\/strong> \u2014 continuous supervision of carbonation parameters<\/li>\r\n    <li><strong>Product-specific programs<\/strong> \u2014 different settings for various beverage types<\/li>\r\n<\/ul>\r\n\r\n<h2>Installation Characteristics<\/h2>\r\n\r\n<p><strong>Saturators<\/strong> offer practical advantages for bottling plant layout:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Compact footprint<\/strong> \u2014 minimal floor space requirement<\/li>\r\n    <li><strong>Easy handling<\/strong> \u2014 manageable dimensions for installation and maintenance<\/li>\r\n    <li><strong>External CO2 connection<\/strong> \u2014 gas supply system typically located outside building<\/li>\r\n    <li><strong>Skid-mounted construction<\/strong> \u2014 common base simplifies installation<\/li>\r\n<\/ul>","parent":0,"count":6,"filter":"raw"},"manufacturer":{"term_id":13535,"name":"Alcaimpianti","slug":"alcaimpianti-fr","term_group":0,"term_taxonomy_id":13535,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"PV","year":"","notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":2401,"name":"Procomac","slug":"procomac-fr-2","term_group":0,"term_taxonomy_id":2401,"taxonomy":"manufacturer","description":"","parent":0,"count":30,"filter":"raw"},"model":"OZOSTERIL","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":"G\u00e9n\u00e9rateur d'ozone"},{"machine_type":{"term_id":208,"name":"Rinsing Machine","slug":"used-rinsing-machine","term_group":0,"term_taxonomy_id":208,"taxonomy":"machine_types","description":"<p>A <strong>rinsing machine<\/strong> sterilizes the interior of bottles before filling, removing <strong>impurities<\/strong>, <strong>dust<\/strong>, and <strong>foreign bodies<\/strong> that may have entered containers during storage or transport. As the first processing machine bottles encounter after loading onto the line, the rinser ensures containers are <strong>sterile and ready for filling<\/strong>.<\/p>\r\n\r\n<h2>How Rinsing Machines Work<\/h2>\r\n\r\n<p>The <strong>automatic rinsing process<\/strong> follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle infeed<\/strong> \u2014 bottles arrive in single file via conveyor belt sized to bottle format<\/li>\r\n    <li><strong>Auger positioning<\/strong> \u2014 worm screw spaces bottles at equal distances<\/li>\r\n    <li><strong>Star wheel transfer<\/strong> \u2014 aligns bottles for processing<\/li>\r\n    <li><strong>Clamp engagement<\/strong> \u2014 grips bottle neck and inverts container<\/li>\r\n    <li><strong>Rinsing<\/strong> \u2014 nozzle enters bottle neck; high-pressure spray of <strong>peracetic acid<\/strong>, water, or disinfectant removes foreign bodies<\/li>\r\n    <li><strong>Drying<\/strong> \u2014 strong jet of <strong>filtered compressed air<\/strong> dries interior instantly<\/li>\r\n    <li><strong>Repositioning<\/strong> \u2014 bottle returns to upright position<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottle transfers to conveyor system toward filling station<\/li>\r\n<\/ol>\r\n\r\n<h2>Rinsing Machine Configurations<\/h2>\r\n\r\n<p><strong>Rinsing machines<\/strong> offer various configurations to accommodate different bottle formats and production requirements:<\/p>\r\n\r\n<h3>Adjustable Components<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Rotating head height<\/strong> \u2014 adjusts to bottle height in use<\/li>\r\n    <li><strong>Stars and augers<\/strong> \u2014 format-specific parts for different bottle sizes<\/li>\r\n    <li><strong>Clamp quantity<\/strong> \u2014 varies based on production speed requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Rinsing Circuit Options<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Single circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">One cleaning medium for interior rinsing<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Dual circuit<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Two separate cleaning media for enhanced sterilization<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Fixed nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Spray from fixed position outside bottle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Insertable nozzle<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Nozzle enters bottle for thorough interior coverage<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Bottle Format Compatibility<\/h2>\r\n\r\n<p>Rinsing machines accommodate <strong>diverse bottle formats<\/strong> through changeover parts:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sparkling wine bottles<\/strong> \u2014 heavier construction, specific neck profiles<\/li>\r\n    <li><strong>Table wine bottles<\/strong> \u2014 standard long-neck formats<\/li>\r\n    <li><strong>Small formats<\/strong> \u2014 250 ml and similar sizes<\/li>\r\n    <li><strong>Large formats<\/strong> \u2014 up to 2 liters and beyond<\/li>\r\n<\/ul>\r\n\r\n<p>All format-specific components (<strong>stars<\/strong>, <strong>augers<\/strong>, <strong>clamps<\/strong>, <strong>height settings<\/strong>) must match the bottle dimensions being processed.<\/p>\r\n\r\n<h2>Rinsing Media<\/h2>\r\n\r\n<p>Different products are used for bottle interior cleaning depending on application and hygiene requirements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Peracetic acid<\/strong> \u2014 powerful disinfectant for sterilization<\/li>\r\n    <li><strong>Water<\/strong> \u2014 standard rinsing for new bottles<\/li>\r\n    <li><strong>Other disinfectants<\/strong> \u2014 application-specific sanitizing agents<\/li>\r\n    <li><strong>Filtered compressed air<\/strong> \u2014 final drying stage<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Rinsing Machine Manufacturers<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">60+ years market presence; serves 60 countries internationally<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>WAB<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterilization, blowing, and rinsing systems (founded 1996)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bertolaso<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits, beer, juice bottling systems (active since 1880, Verona)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used rinsing machines from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support for still and sparkling wine, spirits, beer, fruit juices, water, and beverages.<\/p>","parent":0,"count":36,"filter":"raw"},"manufacturer":{"term_id":2401,"name":"Procomac","slug":"procomac-fr-2","term_group":0,"term_taxonomy_id":2401,"taxonomy":"manufacturer","description":"","parent":0,"count":30,"filter":"raw"},"model":"GRIPSTAR","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"<p>A <strong>filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically <strong>filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a <strong>filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n<h2>Position in the Bottling Line<\/h2>\r\n\r\n<p>The <strong>filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass bottle lines<\/strong> \u2014 immediately after the <strong>depalletizer<\/strong><\/li>\r\n    <li><strong>PET bottle lines<\/strong> \u2014 after the <strong>blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>How Filling Monoblocks Work<\/h2>\r\n\r\n<p>The operation begins as bottles arrive in single file via a <strong>conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n    <li><strong>Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n    <li><strong>Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects <strong>peracetic acid<\/strong>, water, or disinfectant; <strong>filtered compressed air<\/strong> dries the interior<\/li>\r\n    <li><strong>Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n    <li><strong>Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n<h2>Filling Requirements<\/h2>\r\n\r\n<p>Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with <strong>health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n<h2>Monoblock Configurations<\/h2>\r\n\r\n<h3>Gripping Systems<\/h3>\r\n\r\n<p>Filling monoblocks use two main <strong>bottle gripping methods<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Gripping Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Construction<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottom grip (deep grip)<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Steel and aluminum<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass and PET; versatile for different productions<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Neck grip<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">304 stainless steel<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottles; prevents crushing during filling and capping<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Latest generation monoblocks predominantly use <strong>neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The <strong>304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n<h3>Turret Configurations<\/h3>\r\n\r\n<p>Filling monoblocks may include <strong>two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n    <li><strong>Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n    <li><strong>Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with <strong>two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n<h2>Filling Monoblock Types<\/h2>\r\n\r\n<h3>Isobaric Filling Monoblock<\/h3>\r\n\r\n<p>The <strong>isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for <strong>carbonated products<\/strong>. The process pressurizes containers with gas (typically <strong>CO2<\/strong>) before filling.<\/p>\r\n\r\n<p>Key components:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pressurized storage tank<\/strong><\/li>\r\n    <li><strong>Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n    <li><strong>Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n    <li><strong>Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages of isobaric systems:<\/p>\r\n\r\n<ul>\r\n    <li>Fills carbonated drinks <strong>without effervescence loss<\/strong><\/li>\r\n    <li><strong>Reduced foaming<\/strong> during filling<\/li>\r\n    <li>Maintains <strong>final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Higher construction and maintenance complexity<\/li>\r\n    <li>Requires continuous <strong>pressure monitoring<\/strong><\/li>\r\n    <li>More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>beer<\/strong>, <strong>carbonated soft drinks<\/strong>, <strong>sparkling wines<\/strong>, <strong>sparkling water<\/strong><\/p>\r\n\r\n<h3>Gravity Filling Monoblock<\/h3>\r\n\r\n<p><strong>Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for <strong>non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>water<\/strong>, <strong>spirits<\/strong>, <strong>liqueurs<\/strong><\/p>\r\n\r\n<h3>Filling Monoblock for Edible Oil<\/h3>\r\n\r\n<p>The <strong>triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High vacuum chamber<\/strong> filling<\/li>\r\n    <li><strong>Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Processes <strong>PET bottles<\/strong>, <strong>glass bottles<\/strong>, and <strong>cans<\/strong><\/li>\r\n    <li>Multiple cap formats with appropriate <strong>changeover parts<\/strong><\/li>\r\n    <li><strong>Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n    <li>Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n<h2>PET Filling Monoblocks<\/h2>\r\n\r\n<p><strong>Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern <strong>neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n<p>PET monoblocks can be configured for both <strong>isobaric<\/strong> (carbonated) and <strong>flat liquid<\/strong> (still) products, with equipment in <strong>304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n<h2>Capping Section<\/h2>\r\n\r\n<p>The <strong>capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n    <li><strong>Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n    <li><strong>Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n<p>After capping, bottles proceed to the <strong>capsuling machine<\/strong> or <strong>wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n<h2>Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n<p>When purchasing individual <strong>filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Advantages<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Considerations<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mechanical<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Easier to operate and maintain<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Less adjustment flexibility<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Electronic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Greater versatility; more production adjustments<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Requires manufacturer support availability<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>For both types, verify that the <strong>manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n<h2>Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n<p>Used filling monoblocks offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":2401,"name":"Procomac","slug":"procomac-fr-2","term_group":0,"term_taxonomy_id":2401,"taxonomy":"manufacturer","description":"","parent":0,"count":30,"filter":"raw"},"model":"FILLSTAR","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"<p>An <strong>inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product <strong>quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n<p>Inspection systems use <strong>automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n<h2>Empty Bottle Inspectors<\/h2>\r\n\r\n<p><strong>Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the <strong>bottle washer<\/strong> and before the <strong>filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n<p>Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n<h3>Background Inspection<\/h3>\r\n\r\n<p>Detection of <strong>opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and <strong>semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n    <li><strong>Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n<h3>Ring Inspection<\/h3>\r\n\r\n<p>Control of the <strong>bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n<p>Optional <strong>compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n<h3>Wall and Abrasion Inspection<\/h3>\r\n\r\n<p><strong>Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and <strong>abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n<p>Control uses two separate modules:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n    <li><strong>Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n<p>A dedicated <strong>abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n<h3>Threading Inspection<\/h3>\r\n\r\n<p><strong>Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a <strong>light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n<h3>Liquid Residue Detection<\/h3>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detection System<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Technology<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Detects<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-frequency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Alkaline solutions, caustic soda, water<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Infrared<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Non-conductive liquid detection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Oils, varnishes, paints<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Container Dimension Control<\/h3>\r\n\r\n<p>Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Height defects<\/strong> \u2014 too high or too low<\/li>\r\n    <li><strong>Neck damage<\/strong> \u2014 broken necks<\/li>\r\n    <li><strong>Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n    <li><strong>Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n    <li><strong>Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n<h2>Fill Level Inspectors<\/h2>\r\n\r\n<p><strong>Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including <strong>completely opaque<\/strong> containers, using <strong>high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n<p>Main features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Self-learning<\/strong> of reference level<\/li>\r\n    <li><strong>Minimum and maximum threshold<\/strong> settings<\/li>\r\n    <li>Display of counts and <strong>statistical data<\/strong><\/li>\r\n    <li>Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n<p>Additional safety functions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n    <li><strong>Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n    <li><strong>Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n<h2>Cap Inspectors<\/h2>\r\n\r\n<p><strong>Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n    <li><strong>Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n<p>Output options include ejection system activation, line diversion, or <strong>luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n<p>Advanced <strong>camera systems<\/strong> verify:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Cap presence and completeness<\/strong><\/li>\r\n    <li><strong>Warranty ring<\/strong> position and integrity<\/li>\r\n    <li><strong>Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n    <li><strong>Ring detachment<\/strong> or folding detection<\/li>\r\n    <li><strong>Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n<h2>Capsule Inspectors<\/h2>\r\n\r\n<p><strong>Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n<h2>Label Inspectors<\/h2>\r\n\r\n<p><strong>Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n<p>Analysis levels:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Presence and orientation<\/strong> of labels<\/li>\r\n    <li><strong>Relative position<\/strong> of multiple labels<\/li>\r\n    <li><strong>Graphic content<\/strong>, inclination, and integrity<\/li>\r\n    <li><strong>Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n    <li><strong>Collar and capsule<\/strong> inspection<\/li>\r\n    <li><strong>Label alignment<\/strong> to glass frieze reference<\/li>\r\n    <li><strong>Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n<p>For <strong>wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n<h2>Leak Testing Inspectors<\/h2>\r\n\r\n<p><strong>Leak testing systems<\/strong> control plastic bottle integrity by <strong>compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n<h2>X-Ray Inspectors<\/h2>\r\n\r\n<p><strong>X-ray inspectors<\/strong> using <strong>pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass splinters<\/strong><\/li>\r\n    <li><strong>Hard plastic fragments<\/strong><\/li>\r\n    <li><strong>Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Suitable for both <strong>liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n<h2>Empty Crate Inspectors<\/h2>\r\n\r\n<p><strong>Crate inspection<\/strong> verifies:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n    <li><strong>Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n    <li><strong>Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n<p>Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n<h2>Weight Control Inspectors<\/h2>\r\n\r\n<p><strong>Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal <strong>final check before palletizing<\/strong>.<\/p>\r\n\r\n<p>Features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Fully automatic<\/strong> operation<\/li>\r\n    <li><strong>Self-learning calibration<\/strong> at format change<\/li>\r\n    <li><strong>Stored format recall<\/strong><\/li>\r\n    <li><strong>Statistical data printing<\/strong> with date and time<\/li>\r\n    <li><strong>Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n<h2>Ejection Systems<\/h2>\r\n\r\n<p>Effective inspection requires reliable <strong>ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Ejector Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Mechanism<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Maximum Speed<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Push ejectors<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>180,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Progressive diverters<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple small segments guide container gently to alternate conveyor<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>150,000 containers\/hour<\/strong><\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h3>Push Ejectors<\/h3>\r\n\r\n<p><strong>Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on <strong>instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n<h3>Progressive Diverters<\/h3>\r\n\r\n<p><strong>Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n<p>Suitable for all container types:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n    <li><strong>Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n<p>Microprocessor-controlled pneumatic cylinders activate each element based on <strong>encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n<h2>Product Tracking Systems<\/h2>\r\n\r\n<p><strong>Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n    <li><strong>Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n    <li><strong>Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n    <li><strong>Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Inspection Verification<\/h2>\r\n\r\n<p>Electronic inspectors can be programmed for <strong>periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n<p>Software enables <strong>image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n<h2>Purchasing Used Inspectors<\/h2>\r\n\r\n<p>Used inspection equipment offers savings of <strong>35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n    <li><strong>Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n    <li><strong>Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":11162,"name":"OMRON","slug":"omron-fr","term_group":0,"term_taxonomy_id":11162,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"","year":{"value":"2010","label":"2010"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2220,"name":"P.E. Labellers","slug":"p-e-labellers-fr","term_group":0,"term_taxonomy_id":2220,"taxonomy":"manufacturer","description":"","parent":0,"count":48,"filter":"raw"},"model":"FUTURA","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":2401,"name":"Procomac","slug":"procomac-fr-2","term_group":0,"term_taxonomy_id":2401,"taxonomy":"manufacturer","description":"","parent":0,"count":30,"filter":"raw"},"model":"","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":"Convoyeurs"},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"<p>A <strong>shrink wrapper<\/strong> creates bundled packages by wrapping containers in <strong>shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n<p>The machine operates in two phases:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n    <li><strong>Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n<h2>How Shrink Wrappers Work<\/h2>\r\n\r\n<p>The <strong>shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n    <li><strong>Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n    <li><strong>Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n    <li><strong>Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n    <li><strong>Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n<h2>Types of Shrink Wrappers<\/h2>\r\n\r\n<h3>Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: maximum <strong>25 bundles\/minute<\/strong><\/li>\r\n    <li>Package stops during sealing operation<\/li>\r\n    <li>Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n<h3>Film Launcher Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with <strong>5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: up to <strong>200 packs\/minute per lane<\/strong><\/li>\r\n    <li>Available in <strong>one, two, or three-lane<\/strong> configurations<\/li>\r\n    <li><strong>No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n    <li>Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Wrapper Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Operation<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing bar<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 25 bundles\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Stop-and-seal cycle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Film launcher<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 packs\/min\/lane<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Continuous motion<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<p>Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n    <li><strong>Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n    <li><strong>Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n    <li><strong>Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n    <li><strong>Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n<h3>Tray Insert Applications<\/h3>\r\n\r\n<p>The <strong>tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n<ul>\r\n    <li>Mayonnaise jars<\/li>\r\n    <li>Vinegar bottles<\/li>\r\n    <li>Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Film Technology<\/h2>\r\n\r\n<h3>Film Type<\/h3>\r\n\r\n<p>Most shrink wrappers use <strong>LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from <strong>two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n<p>Film specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n    <li>Printable up to <strong>10 colors<\/strong> using flexographic systems<\/li>\r\n    <li><strong>Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n<h3>Reel Changeover<\/h3>\r\n\r\n<p>When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform <strong>automatic junction<\/strong> between coils.<\/p>\r\n\r\n<h2>Shrink Tunnel (Oven)<\/h2>\r\n\r\n<p>The <strong>shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Electrical resistances<\/strong> heat the air<\/li>\r\n    <li><strong>Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n    <li><strong>Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n<h2>Antistatic Systems<\/h2>\r\n\r\n<p>Continuous operation requires <strong>antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n<ul>\r\n    <li>Processing interruptions<\/li>\r\n    <li>Electric shocks to operators<\/li>\r\n    <li>Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n<h2>Applications<\/h2>\r\n\r\n<p>Shrink wrappers package products requiring <strong>grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n    <li><strong>Beverage cans<\/strong><\/li>\r\n    <li><strong>Food containers<\/strong><\/li>\r\n    <li>Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n<p>After shrink wrapping, bundles may receive <strong>handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n<h2>Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n<p>Established brands in the shrink wrapper market include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Zambelli<\/strong><\/li>\r\n    <li><strong>Dimac<\/strong><\/li>\r\n    <li><strong>Krones<\/strong><\/li>\r\n    <li><strong>OCME<\/strong><\/li>\r\n    <li><strong>SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Used shrink wrappers from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":11395,"name":"SMI","slug":"smi-fr","term_group":0,"term_taxonomy_id":11395,"taxonomy":"manufacturer","description":"","parent":0,"count":27,"filter":"raw"},"model":"APET 143D","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":202,"name":"Handle Applicator","slug":"handle-applicator","term_group":0,"term_taxonomy_id":202,"taxonomy":"machine_types","description":"","parent":0,"count":4,"filter":"raw"},"manufacturer":{"term_id":11395,"name":"SMI","slug":"smi-fr","term_group":0,"term_taxonomy_id":11395,"taxonomy":"manufacturer","description":"","parent":0,"count":27,"filter":"raw"},"model":"MAB 60","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"<p>A <strong>palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with <strong>precision<\/strong> and <strong>speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n<p>Palletizing equipment handles products at <strong>high-level<\/strong> or <strong>floor-level<\/strong> elevations using <strong>conventional<\/strong> or <strong>robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n<h2>Types of Palletizers<\/h2>\r\n\r\n<p>Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n<h3>Robotic Palletizers<\/h3>\r\n\r\n<p><strong>Robotic palletizers<\/strong> use a <strong>hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n    <li><strong>Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n    <li>Capability to <strong>service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n    <li>Lift capacity up to <strong>1,000 kg<\/strong><\/li>\r\n    <li>Potential for <strong>mixed load handling<\/strong> on single pallets<\/li>\r\n    <li><strong>End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Generally <strong>higher cost<\/strong> than conventional systems<\/li>\r\n    <li><strong>Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n<h3>Low-Level Palletizers<\/h3>\r\n\r\n<p><strong>Low-level palletizers<\/strong> load products from <strong>ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n    <li><strong>Easier maintenance<\/strong> and operation<\/li>\r\n    <li>Capacity up to <strong>15 cases\/minute<\/strong><\/li>\r\n    <li>Creates <strong>compact, stable pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n<h3>High-Level Palletizers<\/h3>\r\n\r\n<p><strong>High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Capacity up to <strong>200 cases\/minute<\/strong><\/li>\r\n    <li><strong>Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n    <li>Creates <strong>very compact pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n<h2>Palletizer Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Robotic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Variable (flexibility priority)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple lines; mixed loads; limited space<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Low-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 15 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Medium volume; cost-sensitive operations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; maximum throughput<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Mixed Case Palletizing<\/h2>\r\n\r\n<p><strong>Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the <strong>three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n<p>Modern developments include <strong>Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n<h2>Palletizer Technology Evolution<\/h2>\r\n\r\n<p>Palletizing technology has evolved significantly since the first mechanized palletizer was developed by <strong>Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n    <li><strong>1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n    <li><strong>1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n    <li><strong>Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Palletizer Manufacturers<\/h2>\r\n\r\n<p>The market features established brands with proven reliability:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ACMI<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Bottling and packaging systems (35+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sipa<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottling and palletizing (30+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Zecchetti<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Turnkey conveying and palletizing systems (60 years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">International presence in 60 countries (60+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>EMS Logik<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Palletizing and depalletizing systems (Italy)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ABM Automazioni<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Robotic machines and custom solutions (founded 2006)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cosmapack<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Packaging machines across diverse sectors (40+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mondo & Scaglione<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine industry packaging expertise (50+ years)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used palletizers from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":2519,"name":"TMG","slug":"tmg-fr","term_group":0,"term_taxonomy_id":2519,"taxonomy":"manufacturer","description":"","parent":0,"count":20,"filter":"raw"},"model":"SIRIO 2S1C","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"<p>A <strong>pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using <strong>stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the <strong>logistics chain<\/strong>.<\/p>\r\n\r\n<p>Pallet wrappers are available in <strong>automatic<\/strong> and <strong>semi-automatic<\/strong> configurations with three main solutions: <strong>rotating table<\/strong>, <strong>rotating arm<\/strong>, and <strong>rotating ring<\/strong>.<\/p>\r\n\r\n<h2>Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n<p><strong>Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n<h3>Automatic Rotating Table<\/h3>\r\n\r\n<p>The <strong>rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including <strong>film gripper and cutting<\/strong>.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>20 to 55 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n    <li><strong>Ease of operation<\/strong><\/li>\r\n    <li><strong>Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Arm<\/h3>\r\n\r\n<p>The <strong>rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for <strong>unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>55 to 100 pallets\/hour<\/strong><\/li>\r\n    <li>Ideal for <strong>unstable or heavy pallets<\/strong><\/li>\r\n    <li>Pallet remains <strong>stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Ring<\/h3>\r\n\r\n<p>The <strong>rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: up to <strong>160 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Maximum throughput<\/strong> for high-volume operations<\/li>\r\n    <li>Customizable <strong>wrapping cycles<\/strong> and <strong>layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer <strong>versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n<p>Available configurations:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n    <li><strong>Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n    <li><strong>Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n<h2>Wrapper Configuration Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Capacity<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Table<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20\u201355 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Limited space; stable loads; low maintenance priority<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Arm<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">55\u2013100 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unstable or heavy pallets; medium-high volume<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Ring<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 160 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; custom cycle requirements<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Pre-Stretch System<\/h2>\r\n\r\n<p>All automatic and semi-automatic wrappers are equipped with a <strong>reel holder trolley<\/strong> featuring a motorized <strong>film pre-stretch system<\/strong>.<\/p>\r\n\r\n<p><strong>Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Pre-stretch percentage adjustable from <strong>0% to 450%<\/strong> depending on film characteristics<\/li>\r\n    <li>Adjustment via <strong>gear replacement<\/strong> or <strong>inverter control<\/strong> from electrical panel<\/li>\r\n    <li><strong>Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n    <li>Significant <strong>film consumption reduction<\/strong><\/li>\r\n    <li><strong>Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n    <li>Maximized <strong>load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n<p>Optimal pre-stretch settings maximize film characteristics while ensuring <strong>palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":2487,"name":"Tosa","slug":"tosa-fr","term_group":0,"term_taxonomy_id":2487,"taxonomy":"manufacturer","description":"","parent":0,"count":17,"filter":"raw"},"model":"121","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""}],"condition":{"value":"3","label":"Vendue"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/729042","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/729042\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media?parent=729042"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/container?post=729042"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/format?post=729042"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machine_types?post=729042"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/manufacturer?post=729042"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/type_of_product?post=729042"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}