La ligne Complete utilis\u00e9e pour la transformation de fruits et l\u00e9gumes jusqu’\u00e0 2,5 tonnes par heure repr\u00e9sente une innovation significative dans le secteur agroalimentaire. Avec une ann\u00e9e de production 2017\/18, cette ligne a \u00e9t\u00e9 con\u00e7ue pour maximiser l’efficacit\u00e9 et la qualit\u00e9 du produit fini.<\/p>\n
Le processus commence par la r\u00e9ception des fruits et l\u00e9gumes, gr\u00e2ce au syst\u00e8me Barboter du fabricant PIGO. Ce composant a une capacit\u00e9 de 2,5 \u00e0 3 tonnes par heure. Il est crucial de s\u2019assurer que les produits entrants sont correctement pr\u00e9par\u00e9s pour les \u00e9tapes suivantes.<\/p>\n
Ensuite, les fruits et l\u00e9gumes soumis sont soumis \u00e0 une inspection approfondie. Cette phase est g\u00e9r\u00e9e par un syst\u00e8me du fabricant PIGO. L’\u00e9quipement a une largeur de 80 cm et une longueur de 5 m, permettant un contr\u00f4le d\u00e9taill\u00e9 des produits.<\/p>\n
La phase de d\u00e9coupe, r\u00e9alis\u00e9e par le fabricant PROCESSING, a une capacit\u00e9 de 1 \u00e0 1,5 tonnes par heure. Cette \u00e9tape est cruciale pour pr\u00e9parer les fruits et l\u00e9gumes au s\u00e9chage ou \u00e0 toute autre transformation.<\/p>\n
Le fabricant PIGO fournit \u00e9galement le s\u00e9choir, d’une capacit\u00e9 de 7,5 tonnes en 18 heures, \u00e0 base de prunes fra\u00eeches. Cette machine est indispensable pour r\u00e9duire le taux d\u2019humidit\u00e9 du produit.<\/p>\n
Un r\u00e9servoir d’essence de 5 000 litres est inclus dans la gamme. Ce composant est vital pour les processus qui n\u00e9cessitent un approvisionnement constant en gaz.<\/p>\n
Le r\u00e9hydrateur, fabriqu\u00e9 par PROCESSING, a une capacit\u00e9 de 1 \u00e0 1,5 tonnes par heure. Il est indispensable pour restaurer l\u2019humidit\u00e9 des produits s\u00e9ch\u00e9s.<\/p>\n
PROCESSING fournit \u00e9galement le dispositif de d\u00e9pouille, d’une capacit\u00e9 de 8 kg par heure. Il y a 5 pi\u00e8ces disponibles en stock, augmentant consid\u00e9rablement l’efficacit\u00e9 du processus.<\/p>\n
Le conservateur \u00e0 pulv\u00e9risation rotatif, \u00e9galement du fabricant PROCESSING, a une capacit\u00e9 de 2 \u00e0 3 tonnes par heure. Cette machine est cruciale pour appliquer des conservateurs et am\u00e9liorer la dur\u00e9e de conservation des produits.<\/p>\n
Une machine de conditionnement \u00e0 14 balances, produite en Chine en 2018 et jamais utilis\u00e9e, fait partie de la ligne.<\/p>\n
Enfin, un g\u00e9n\u00e9rateur d’azote neuf et inutilis\u00e9 est disponible. C’est un \u00e9l\u00e9ment cl\u00e9 pour les proc\u00e9d\u00e9s n\u00e9cessitant des atmosph\u00e8res contr\u00f4l\u00e9es.
\nChaque machine peut \u00eatre vendue s\u00e9par\u00e9ment, si vous \u00eates int\u00e9ress\u00e9, contactez-nous pour avoir une liste de prix d\u00e9taill\u00e9e.
\nEn conclusion, cette ligne compl\u00e8te de transformation de fruits et l\u00e9gumes constitue un investissement strat\u00e9gique pour les entreprises cherchant \u00e0 optimiser leur production. Dot\u00e9 d\u2019une large gamme de machines avanc\u00e9es, il est con\u00e7u pour aborder toutes les phases de transformation, de la pr\u00e9paration \u00e0 la conservation du produit.<\/p>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC408-fr.pdf","machine_number":"408","dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/vhdq5t2wzo1i4xzey7vpf\/h?rlkey=hjwn7m16pz77m566jsmest9r0&dl=0","company":677122,"condition":{"value":"3","label":"Vendue"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"
This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n Various equipment in this category offers specific advantages:<\/p>\r\n\r\n For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n Key spare parts categories:<\/p>\r\n\r\n An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n Control uses two separate modules:<\/p>\r\n\r\n A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n Main features:<\/p>\r\n\r\n Additional safety functions:<\/p>\r\n\r\n Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n Analysis levels:<\/p>\r\n\r\n For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n Crate inspection<\/strong> verifies:<\/p>\r\n\r\n Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n Features:<\/p>\r\n\r\n Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n Suitable for all container types:<\/p>\r\n\r\n Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\nEquipment Types Available<\/h2>\r\n\r\n
Container Handling<\/h3>\r\n\r\n
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Packaging Equipment<\/h3>\r\n\r\n
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Process Systems<\/h3>\r\n\r\n
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Utilities and Support<\/h3>\r\n\r\n
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Equipment Categories<\/h2>\r\n\r\n
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\r\n \r\n Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n \r\n Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n \r\n Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n \r\n Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Equipment Availability<\/h2>\r\n\r\n
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Spare Parts Consideration<\/h2>\r\n\r\n
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Empty Bottle Inspectors<\/h2>\r\n\r\n
Background Inspection<\/h3>\r\n\r\n
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Ring Inspection<\/h3>\r\n\r\n
Wall and Abrasion Inspection<\/h3>\r\n\r\n
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Threading Inspection<\/h3>\r\n\r\n
Liquid Residue Detection<\/h3>\r\n\r\n
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\r\n \r\n Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n \r\n Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Container Dimension Control<\/h3>\r\n\r\n
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Fill Level Inspectors<\/h2>\r\n\r\n
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Cap Inspectors<\/h2>\r\n\r\n
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Capsule Inspectors<\/h2>\r\n\r\n
Label Inspectors<\/h2>\r\n\r\n
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Leak Testing Inspectors<\/h2>\r\n\r\n
X-Ray Inspectors<\/h2>\r\n\r\n
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Empty Crate Inspectors<\/h2>\r\n\r\n
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Weight Control Inspectors<\/h2>\r\n\r\n
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Ejection Systems<\/h2>\r\n\r\n
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\r\n \r\n Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n \r\n Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Push Ejectors<\/h3>\r\n\r\n
Progressive Diverters<\/h3>\r\n\r\n
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Product Tracking Systems<\/h2>\r\n\r\n