{"id":680063,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=680063"},"modified":"2023-11-28T15:03:05","modified_gmt":"2023-11-28T14:03:05","slug":"ligne-de-remplissage-aseptique-doccasion-caisse-outre-astepo-jusqu%c3%a0-1400-bph-lc403","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/fr\/machines\/ligne-de-remplissage-aseptique-doccasion-caisse-outre-astepo-jusqu%c3%a0-1400-bph-lc403\/","title":{"rendered":"Ligne de remplissage aseptique d&#8217;occasion caisse-outre Astepo jusqu&#8217;\u00e0 1400 bph"},"author":32,"featured_media":0,"template":"","format":[9604,1182],"container":[3549],"machine_types":[7358],"manufacturer":[5889],"type_of_product":[2679],"class_list":["post-680063","machines","type-machines","status-publish","hentry","container-caisse-outre","format-20-l-fr","format-5-l-fr","machine_types-lignes-completes","manufacturer-alfalaval-fr","type_of_product-laitier"],"acf":{"refno":"LC403","year":{"value":"2009","label":"2009"},"speed":"1400","fill_type":{"value":"1","label":"Aseptic"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"description":"<h2>Ligne de remplissage aseptique d&#8217;occasion caisse-outre Astepo jusqu&#8217;\u00e0 1400 bph<\/h2>\n<h3><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Introduction au syst\u00e8me<\/span><\/span><\/span><\/h3>\n<p><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">La Ligne de remplissage aseptique d&#8217;occasion caisse-outre Astepo jusqu&#8217;\u00e0 1400 bph, marque une r\u00e9volution dans l&#8217;industrie agroalimentaire.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">C&#8217;est un exemple de finesse technique, con\u00e7u sp\u00e9cifiquement pour les m\u00e9langes de cr\u00e8me glac\u00e9e.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Le syst\u00e8me garantit un environnement aseptique, crucial pour maintenir l\u2019int\u00e9grit\u00e9 du produit, am\u00e9liorer la dur\u00e9e de conservation et garantir la s\u00e9curit\u00e9 des consommateurs.<\/span><\/span><\/span><\/p>\n<h3><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Composants et sp\u00e9cifications techniques<\/span><\/span><\/span><\/h3>\n<p><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Au c\u0153ur du syst\u00e8me se trouve l&#8217;Astepo HS-LA A.F. 1H\/1&#8243;, une merveille de fabrication moderne. L&#8217;unit\u00e9 principale est accompagn\u00e9e d&#8217;un syst\u00e8me de convoyeur sophistiqu\u00e9 int\u00e9gr\u00e9 pour le transfert fluide des produits, minimisant les risques de contamination et l&#8217;intervention humaine.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Une emballeuse automatique embo\u00eete le pas dans la ligne aseptique d&#8217;occasion, illustrant l&#8217;efficacit\u00e9 et la coh\u00e9rence.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Il garantit que chaque produit r\u00e9pond \u00e0 des sp\u00e9cifications exactes, un facteur essentiel pour maintenir la fiabilit\u00e9 op\u00e9rationnelle et les normes des produits.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Un ensemble complet de pi\u00e8ces de rechange strat\u00e9giques compl\u00e8te le syst\u00e8me, ce qui t\u00e9moigne de la pr\u00e9voyance dans le maintien d&#8217;op\u00e9rations ininterrompues.<\/span><\/span><br \/>\nC&#8217;est important savoir que si n\u00e9cessaire, la ligne pourrait \u00eatre int\u00e9gr\u00e9e avec un emballeur de cas semi-automatique (\u00e0 \u00e9valuer s\u00e9par\u00e9ment).<\/span><\/p>\n<p><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Construite en 2009 en Italie, cette ligne de remplissage aseptique d&#8217;occasion Bag in Box Astepo jusqu&#8217;\u00e0 1400 BPH incarne l&#8217;excellence europ\u00e9enne en mati\u00e8re de fabrication, adh\u00e9rant \u00e0 des protocoles stricts de s\u00e9curit\u00e9 et de qualit\u00e9.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">L&#8217;efficacit\u00e9 op\u00e9rationnelle est \u00e9vidente dans son optimisation \u00e9nerg\u00e9tique : fonctionnant \u00e0 400 V \u00e0 50 Hz avec une consommation \u00e9lectrique de 2,5 kW.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Le cadre pneumatique, un autre aspect essentiel, exige une pression stable de 7 \u00e0 8 bars avec un taux de consommation de 160 nm3\/heure, fournissant la force n\u00e9cessaire de mani\u00e8re contr\u00f4l\u00e9e.<\/span><\/span><\/p>\n<h3><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Param\u00e8tres op\u00e9rationnels<\/span><\/span><\/span><\/h3>\n<p><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Le processus aseptique de la ligne de remplissage aseptique d&#8217;occasion caisse-outre Astepo jusqu&#8217;\u00e0 1400 BPH, pierre angulaire de ce syst\u00e8me, s&#8217;articule sur un m\u00e9canisme de nettoyage avanc\u00e9.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Utilisant de la vapeur \u00e0 une pression optimale de 6 bars et du peroxyde \u00e0 une concentration de 35 %, il cible et \u00e9radique les menaces microbiennes.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Cette m\u00e9thode garantit non seulement un environnement de remplissage st\u00e9rile, mais pr\u00e9serve \u00e9galement les propri\u00e9t\u00e9s organoleptiques du m\u00e9lange pour cr\u00e8me glac\u00e9e.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Ces param\u00e8tres sont m\u00e9ticuleusement calibr\u00e9s pour am\u00e9liorer le flux de production, s&#8217;adaptant \u00e0 un profil de produit d&#8217;une pression maximale de 2 bars et d&#8217;une temp\u00e9rature maximale de 80\u00b0C.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">L&#8217;efficacit\u00e9 se refl\u00e8te dans son d\u00e9bit, qui atteint r\u00e9guli\u00e8rement 7 000 l\/h.<\/span><\/span><\/span><\/p>\n<div class=\"translation-input translation-input__target content-box-wrapper translation-input--ltr translation-input__target__context\">\n<div class=\"translation-input__main translation-input__result\">\n<div class=\"context-box\">\n<div class=\"context-box__items\">\n<div class=\"context-item\">\n<div class=\"context-result\">\n<div class=\"text\">\n<h3><span class=\"text__translation\"> <span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Innovations dans<\/span><\/span><\/span> le renouvellement<\/span><\/h3>\n<div class=\"lRu31\"><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">La phase de r\u00e9novation a vu des am\u00e9liorations significatives, principalement destin\u00e9es \u00e0 am\u00e9liorer les performances et la fiabilit\u00e9.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Des composants vitaux tels que les joints de la t\u00eate de remplissage et les v\u00e9rins pneumatiques ont \u00e9t\u00e9 remplac\u00e9s, renfor\u00e7ant ainsi le c\u0153ur du syst\u00e8me.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">L&#8217;introduction de flexibles pneumatiques de haute qualit\u00e9 et d&#8217;un nouveau compteur Andress &amp; Houser illustrent l&#8217;engagement envers la pr\u00e9cision et la qualit\u00e9.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Le syst\u00e8me \u00e0 vapeur a fait l&#8217;objet d&#8217;une r\u00e9vision compl\u00e8te, avec des \u00e9l\u00e9ments critiques remplac\u00e9s ou reconditionn\u00e9s, garantissant une fiabilit\u00e9 et une coh\u00e9rence des performances am\u00e9lior\u00e9es.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">L&#8217;int\u00e9gration d&#8217;une vanne d\u00e9di\u00e9e, ind\u00e9pendante de la gamme de produits, pour le lavage et la st\u00e9rilisation a marqu\u00e9 une innovation en mati\u00e8re d&#8217;efficacit\u00e9 de maintenance.<\/span><\/span><\/span><\/div>\n<div class=\"UdTY9 WdefRb\" aria-hidden=\"true\" data-location=\"2\">\n<div><\/div>\n<h3 class=\"kO6q6e\"><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Adaptabilit\u00e9 et personnalisation<\/span><\/span><\/span><\/h3>\n<p><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">La personnalisation du syst\u00e8me r\u00e9pond aux exigences de production sp\u00e9cifiques et aux demandes du march\u00e9.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Il convient de noter la traduction de haute qualit\u00e9 du panneau de commande en russe, une adaptation strat\u00e9gique au march\u00e9.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">La reconfiguration du syst\u00e8me de remplissage aseptique pour l&#8217;utilisation des couvercles ELPO t\u00e9moigne d&#8217;une polyvalence de fonctionnement, associ\u00e9e \u00e0 une augmentation de la capacit\u00e9 de production jusqu&#8217;\u00e0 2 000 l\/h.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Ces adaptations t\u00e9moignent de la capacit\u00e9 de la ligne \u00e0 relever les divers d\u00e9fis du march\u00e9.<\/span><\/span><\/span><\/p>\n<h3><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Conclusion pour la Ligne de remplissage aseptique d&#8217;occasion caisse-outre Astepo jusqu&#8217;\u00e0 1400 bph<\/span><\/span><\/span><\/h3>\n<p><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Essentiellement, la ligne d\u2019embouteillage d\u2019occasion pour le syst\u00e8me de remplissage aseptique transcende la conformit\u00e9 de base aux normes de l\u2019industrie alimentaire.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Les am\u00e9liorations strat\u00e9giques et les int\u00e9grations techniques avanc\u00e9es offrent un syst\u00e8me de production qui non seulement r\u00e9pond aux demandes actuelles mais anticipe les d\u00e9fis futurs.<\/span><\/span> <span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">Il r\u00e9affirme l\u2019engagement \u00e0 fournir une qualit\u00e9, une s\u00e9curit\u00e9 et une excellence op\u00e9rationnelle in\u00e9gal\u00e9es dans le domaine de la transformation alimentaire.<\/span><\/span><\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<p><span class=\"HwtZe\" lang=\"fr\"><span class=\"jCAhz ChMk0b\"><span class=\"ryNqvb\">\u00a0<\/span><\/span><\/span><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n","neck_type":"","crmed":false,"machine_number":"403","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC403-fr.pdf","dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/r8nkeele5eczg0jo9bsq1\/h?rlkey=bdi17hmd76gze47rdnyow5kqz&dl=0","condition":{"value":"3","label":"Vendue"},"machine":[{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"<p>A <strong>filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the <strong>physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all <strong>health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n<p>During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n<h2>Types of Filling Machines<\/h2>\r\n\r\n<h3>Linear Filling Machines<\/h3>\r\n\r\n<p><strong>Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require <strong>less floor space<\/strong> and represent a <strong>lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n<h3>Rotary Filling Machines<\/h3>\r\n\r\n<p><strong>Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering <strong>higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n<h2>Filling Methods<\/h2>\r\n\r\n<p>Different products require specific <strong>filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n<h3>Gravity Filling (Slight Depression)<\/h3>\r\n\r\n<p><strong>Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a <strong>vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n<p>After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. <strong>Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n<h3>Vacuum (Depression) Filling<\/h3>\r\n\r\n<p>In <strong>vacuum filling<\/strong>, the filling nozzle seals the empty container and a <strong>vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n<h3>Volumetric Filling<\/h3>\r\n\r\n<p><strong>Volumetric filling<\/strong> precisely measures liquid volume using a <strong>magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products requiring <strong>precise volume control<\/strong><\/p>\r\n\r\n<h3>Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n<p><strong>Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n    <li>No degassing required at various production stages<\/li>\r\n    <li><strong>Zero oxygen increase<\/strong> in wine<\/li>\r\n    <li>Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>champagne<\/strong>, <strong>spumante<\/strong>, <strong>sparkling wines<\/strong>, <strong>carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n<h3>Hot Filling<\/h3>\r\n\r\n<p><strong>Hot filling<\/strong> processes products at temperatures between <strong>80\u00b0C and 85\u00b0C<\/strong>, followed by <strong>nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> products with <strong>7-10 day shelf life<\/strong> \u2014 <strong>tomato pur\u00e9e<\/strong>, <strong>fruit juices<\/strong> with high organic content, <strong>milk<\/strong>, <strong>cream<\/strong><\/p>\r\n\r\n<h3>Aseptic Filling<\/h3>\r\n\r\n<p><strong>Aseptic filling<\/strong> operates in a completely <strong>sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n<h2>Filling Methods Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Method<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Principle<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Applications<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Gravity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Gravitational flow with vent tube<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Still wine, liqueurs, spirits<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Vacuum<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Vacuum pump creates depression<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine, spirits (aroma preservation)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Volumetric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Magnetic flow meter measurement<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Precise volume applications<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Isobaric<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Equal pressure tank\/bottle<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carbonated drinks, sparkling wine<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Hot fill<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">80-85\u00b0C with nitrogen injection<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Juices, pur\u00e9es, dairy<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Aseptic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sterile sealed environment<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Sensitive products, long shelf life<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Filling Machine Construction<\/h2>\r\n\r\n<p>The <strong>filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n    <li><strong>Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n    <li><strong>Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n    <li>Variable number of <strong>filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n<p>Regular <strong>scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n<h2>Filling Monoblocks<\/h2>\r\n\r\n<p>A <strong>filling monoblock<\/strong> (or <strong>triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n    <li><strong>Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n    <li><strong>Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n<p>The monoblock handles three essential bottling functions: <strong>rinsing<\/strong>, <strong>filling<\/strong>, and <strong>capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n<h2>Purchasing Used Filling Machines<\/h2>\r\n\r\n<p>Used filling machines offer significant advantages for bottling operations, with potential savings of <strong>35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n<p>Common reasons for upgrading filling equipment include <strong>increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":5790,"name":"ALFA LAVAL","slug":"alfa-laval","term_group":0,"term_taxonomy_id":5790,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"HS-LA A.F. 1H\/1","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"<p>This category includes <strong>various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery <strong>immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n<h2>Equipment Types Available<\/h2>\r\n\r\n<p>The <strong>various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n<h3>Container Handling<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n    <li><strong>Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n    <li><strong>Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n<h3>Packaging Equipment<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n    <li><strong>Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n    <li><strong>Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n<h3>Process Systems<\/h3>\r\n\r\n<ul>\r\n    <li><strong>CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n    <li><strong>Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n    <li><strong>Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n<h3>Utilities and Support<\/h3>\r\n\r\n<ul>\r\n    <li><strong>Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n    <li><strong>Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n    <li><strong>Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Equipment Categories<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Category<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Equipment Examples<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Function<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Feeding Systems<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unscramblers, cap loaders, preform orienters<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Product and component infeed<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Packaging<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Carton formers, case packers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Secondary packaging preparation<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Process<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">CIP systems, pasteurizers<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cleaning and treatment<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Utilities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Boilers, refrigeration units<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Energy and temperature control<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Equipment Availability<\/h2>\r\n\r\n<p>Various equipment in this category offers specific advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n    <li><strong>Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n    <li><strong>Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n    <li><strong>Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n<h2>Spare Parts Consideration<\/h2>\r\n\r\n<p>For <strong>various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first <strong>2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n<p>Key spare parts categories:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n    <li><strong>Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n    <li><strong>Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n    <li><strong>Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":5790,"name":"ALFA LAVAL","slug":"alfa-laval","term_group":0,"term_taxonomy_id":5790,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":"syst\u00e8me de convoyeur"},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":5790,"name":"ALFA LAVAL","slug":"alfa-laval","term_group":0,"term_taxonomy_id":5790,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/680063","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/680063\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media?parent=680063"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/container?post=680063"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/format?post=680063"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machine_types?post=680063"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/manufacturer?post=680063"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/type_of_product?post=680063"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}