{"id":676143,"date":"2023-07-28T10:45:56","date_gmt":"2023-07-28T09:45:56","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=676143"},"modified":"2024-09-26T10:16:28","modified_gmt":"2024-09-26T09:16:28","slug":"ligne-compl%c3%a8te-dembouteillage-deau-us%c3%a9e-boissons-plates-300-bph-189-l-lc392","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/fr\/machines\/ligne-compl%c3%a8te-dembouteillage-deau-us%c3%a9e-boissons-plates-300-bph-189-l-lc392\/","title":{"rendered":"Ligne compl\u00e8te d’embouteillage d’eau us\u00e9e Boissons plates 300 bph 18,9 L"},"author":7,"featured_media":0,"template":"","format":[11687],"container":[2693],"machine_types":[7358],"manufacturer":[5349],"type_of_product":[2684],"class_list":["post-676143","machines","type-machines","status-publish","hentry","container-pet-fr","format-18-9-l-fr","machine_types-lignes-completes","manufacturer-capsnap-fr","type_of_product-eau"],"acf":{"refno":"LC392","speed":"300","fill_type":{"value":"2","label":"Gravit\u00e9 \/ d\u00e9pression l\u00e9g\u00e8re"},"isobaric":false,"seller":660702,"custom_speed_and_unit":{"custom_speed":"","unit":""},"description":"

Ligne compl\u00e8te d’embouteillage d’eau us\u00e9e Boissons plates 300 bph 18,9 L CapSnap<\/b><\/h2>\n

La s\u00e9rie CapSnap Adapta est un syst\u00e8me modulaire int\u00e9gr\u00e9 de lavage, de remplissage et de bouchage de bouteilles. C’est la solution parfaite pour les op\u00e9rations d’embouteillage d’eau HOD de taille moyenne. Con\u00e7ues pour l’adaptabilit\u00e9 – ces machines peuvent \u00eatre configur\u00e9es pour g\u00e9rer des bouteilles de 3 gallons et de 5 gallons. Ce syst\u00e8me complet g\u00e8re efficacement 300 \u00e0 600 BPH.<\/span><\/p>\n

Fabricant : CAP SNAP \u2013 Portola \u2013 \u00c9tats-Unis<\/span>
\n<\/span>Ann\u00e9e de fabrication : 1999<\/span>
\n<\/span>Capacit\u00e9 : 300 bph<\/span>
\n<\/span>Sources d’\u00e9nergie requises : air 6 bar, puissance 40 kW, alimentation en eau de nettoyage 2 bar et alimentation en eau de remplissage<\/span><\/p>\n

Composition de la ligne\u00a0:<\/b><\/h3>\n
    \n
  1. Dispositif de retrait de bouchon semi-automatique<\/b>: Cet appareil est utilis\u00e9 pour retirer les bouchons des bouteilles.<\/span><\/li>\n
  2. Convoyeur d’entr\u00e9e<\/b>: Sur ce tapis roulant, les bouteilles sont plac\u00e9es manuellement.<\/span><\/li>\n
  3. Pr\u00e9lavage \u00e0 l’eau froide \u00e0 travers les buses<\/b>: C’est la premi\u00e8re \u00e9tape du lavage, \u00e0 l’eau froide.<\/span><\/li>\n
  4. Laver \u00e0 l’eau ti\u00e8de et au d\u00e9tergent \u00e0 travers les buses<\/b>: Il s’agit de la deuxi\u00e8me \u00e9tape du lavage, qui utilise de l’eau ti\u00e8de \u00e0 50\u00b0C avec de la lessive.<\/span><\/li>\n
  5. Rincer \u00e0 l’eau froide et au d\u00e9sinfectant \u00e0 travers les buses<\/b>: C’est la derni\u00e8re \u00e9tape de lavage, qui utilise de l’eau froide et du d\u00e9sinfectant.<\/span><\/li>\n
  6. Convoyeur de sortie de remplissage de bouteilles<\/b>: Les bouteilles sont remplies ici, deux \u00e0 la fois.<\/span><\/li>\n
  7. Filtre UV<\/b>: L’eau est remplie \u00e0 travers un filtre UV, qui est int\u00e9gr\u00e9 dans l’entr\u00e9e d’eau de la bouteille.<\/span><\/li>\n
  8. Transport des bouteilles remplies vers la boucheuse<\/b>: Ici, les bouteilles sont transport\u00e9es de la remplisseuse \u00e0 la boucheuse.<\/span><\/li>\n
  9. Bouchons doseurs gr\u00e2ce au d\u00e9sinfectant sur le flacon<\/b>: Ici, les bouchons sont d\u00e9sinfect\u00e9s et pr\u00eats \u00e0 \u00eatre pos\u00e9s sur les flacons.<\/span><\/li>\n
  10. Cylindre de bouchon de bouteille<\/b>: Ici, le bouchon de la bouteille est appliqu\u00e9.<\/span><\/li>\n
  11. Convoyeur de sortie<\/b>: De l\u00e0, les bouteilles sont charg\u00e9es manuellement sur des palettes.<\/span><\/li>\n<\/ol>\n

    Chaque partie de ce syst\u00e8me a un r\u00f4le sp\u00e9cifique dans le processus de remplissage des bouteilles et, ensemble, elles forment une ligne compl\u00e8te d’embouteillage d’eau us\u00e9e de production fonctionnelle.<\/span><\/p>\n

    <\/h2>\n","neck_type":"","crmed":false,"machine_number":"392","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC392-fr.pdf","trans_ok":true,"condition":{"value":"2","label":"Espace de rangement"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/h2azc08tokrl05f\/AACXg6585RDlFQGghsdFJbN_a?dl=0","year":{"value":"1999","label":"1999"},"machine":[{"machine_type":{"term_id":7095,"name":"Decapping Machine","slug":"decapping-machine","term_group":0,"term_taxonomy_id":7095,"taxonomy":"machine_types","description":"","parent":0,"count":3,"filter":"raw"},"manufacturer":{"term_id":5339,"name":"CAPSNAP","slug":"capsnap","term_group":0,"term_taxonomy_id":5339,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

    A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

    Position in the Bottling Line<\/h2>\r\n\r\n

    The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

      \r\n
    • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
    • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

      How Filling Monoblocks Work<\/h2>\r\n\r\n

      The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

        \r\n
      1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
      2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
      3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
      4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
      5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
      6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

        Filling Requirements<\/h2>\r\n\r\n

        Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

          \r\n
        • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
        • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
        • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
        • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

          The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

          Monoblock Configurations<\/h2>\r\n\r\n

          Gripping Systems<\/h3>\r\n\r\n

          Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
          Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
          Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

          Turret Configurations<\/h3>\r\n\r\n

          Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

            \r\n
          • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
          • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
          • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

            Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

            Filling Monoblock Types<\/h2>\r\n\r\n

            Isobaric Filling Monoblock<\/h3>\r\n\r\n

            The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

            Key components:<\/p>\r\n\r\n

              \r\n
            • Pressurized storage tank<\/strong><\/li>\r\n
            • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
            • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
            • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

              Advantages of isobaric systems:<\/p>\r\n\r\n

                \r\n
              • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
              • Reduced foaming<\/strong> during filling<\/li>\r\n
              • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                Considerations:<\/p>\r\n\r\n

                  \r\n
                • Higher construction and maintenance complexity<\/li>\r\n
                • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                  Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                  Gravity Filling Monoblock<\/h3>\r\n\r\n

                  Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                  Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                  Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                  The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                    \r\n
                  • High vacuum chamber<\/strong> filling<\/li>\r\n
                  • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                    Characteristics:<\/p>\r\n\r\n

                      \r\n
                    • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                    • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                    • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                    • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                      PET Filling Monoblocks<\/h2>\r\n\r\n

                      Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                      PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                      Capping Section<\/h2>\r\n\r\n

                      The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                        \r\n
                      1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                      2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                      3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                        After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                        Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                        When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                        Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                        Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                        Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                        For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                        Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                        Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                          \r\n
                        • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                        • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                        • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                        • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                        • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                        • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":5339,"name":"CAPSNAP","slug":"capsnap","term_group":0,"term_taxonomy_id":5339,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/676143","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/676143\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media?parent=676143"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/container?post=676143"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/format?post=676143"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machine_types?post=676143"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/manufacturer?post=676143"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/type_of_product?post=676143"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}