HPE \u2013 REMPLISSEUSE MONOBLOC ELECTRONIQUE HAUTE PRESSION – BOUCHONNEUSE COURONNE
\nALFATEK\u00ae Mod.9\/1<\/p>\n
Machine adapt\u00e9e \u00e0 l’embouteillage de la bi\u00e8re ferment\u00e9e
\ndans l’autoclave.<\/p>\n
La machine est livr\u00e9e pr\u00eate avec des points de connexion pour l’air, le produit, le point de d\u00e9charge et la connexion \u00e9lectrique.<\/p>\n
\uf0b7 Production maxi : 900\/1000 bph avec produit carbonat\u00e9 e
\nBouteilles de 330cc.
\n\uf0b7 D\u00e9bit maximum vannes l\/h\u00a0: 1250
\n\uf0b7 Vitesse de rotation maximale de la machine 400-2000
\n\uf0b7 Diam\u00e8tre du pas de remplissage : 600 mm
\n\uf0b7 Pas de diam\u00e8tre capsuleuse : 410 mm
\n\uf0b7 Diam\u00e8tre maximal de la bouteille\u00a0: 115\u00a0mm
\n\uf0b7 N.B. : La production peut varier selon le type de
\nproduit \u00e0 embouteiller, pression d’embouteillage, temp\u00e9rature du produit, type de bouteille,
\netc.
\n\uf0b7 \u00c9tat du produit de bi\u00e8re\u00a0:
\n\uf0b7 a) pression constante et ad\u00e9quate
\n\uf0b7 b) temp\u00e9rature constante 0 \u00b0 -2 \u00b0
\n\uf0b7 c) produit repos\u00e9 ne d\u00e9bordant pas<\/p>\n
\uf0b7 FILLER S\u00e9rie BHPE ELECTRONIQUE ISO BARICA HAUTE PRESSION 9 vannes
\n\uf0b7 TOURELLE \u00c0 UNE T\u00caTE POUR CAPUCHONS DE COURONNE
\nMod\u00e8le AIGLE\/C<\/p>\n
– Tension : 380V \u2013 50hz
\n– Sens de rotation : Sens horaire (Bouteilles de gauche \u00e0 droite.)
\n– Position du panneau \u00e9lectrique : Gauche
\n– Langue de la plaque du panneau de commande : italien
\n– Plan de travail : 1000 + – 50<\/p>\n
Taille de la bouteille\u00a0:
\n– Hauteur : de 230 \u00e0 360 mm.
\n– Diam\u00e8tre : de 58 \u00e0 110 mm.
\n– Diam\u00e8tre col bouteille : de 16 mm (int.) \u00e0 30 mm (ext.)
\n– Variation de niveau dans les bouteilles. : de 40mm \u00e0 75mm
\n– Hauteur du goulot de la bouteille : niveau H. + 30 mm
\n– Bo\u00eete pour bande transporteuse : 100×100 mm.
\n– Cha\u00eene de bande transporteuse : latte de 82,5 mm
\nm\u00e9tallique, droit.<\/p>\n
La machine ne peut \u00eatre d\u00e9charg\u00e9e qu’avec un chariot \u00e9l\u00e9vateur appropri\u00e9
\ncapacit\u00e9 avec des fourches d’au moins 1 400 mm de long.
\nComplet avec des protections de s\u00e9curit\u00e9 conformes aux normes CE e
\nUn \u00e9quipement pour un seul format de bouteille cylindrique.<\/p>\n
\uf0a8 Protections de pr\u00e9vention des accidents conformes aux normes CE
\n\uf0a8 R\u00e9servoir r\u00e9glable en hauteur manuellement
\n\uf0a8 R\u00e9servoir de type annulaire pouvant \u00eatre compl\u00e8tement ouvert par le haut
\n\uf0a8 Pistons porte-bouteille enti\u00e8rement en acier inoxydable AISI
\n304 ancr\u00e9 haut
\n\uf0a8 Pistons m\u00e9caniques \u00e0 air non comprim\u00e9, test\u00e9s pour des pressions de travail de 6 atm.
\n\uf0a8 Vanne pneumatique temporis\u00e9e \u00e0 l’entr\u00e9e
\nproduit
\n\uf0a8 Thermom\u00e8tre pour le contr\u00f4le de la temp\u00e9rature
\n\uf0a8 Poumon de stationnement sous pression de gaz inerte
\n\uf0a8 Prise Ethernet pour connexion ADSL pour contr\u00f4le \u00e0 distance<\/p>\n
DESCRIPTION DE LA QUANTIT\u00c9
\n*pompe de surpression produit (\u00e0 pression constante) exclue \u2013
\nn\u00e9cessaire si une pression doit \u00eatre atteinte
\nsup\u00e9rieur au maximum. autoris\u00e9 par l’autoclave.
\n*cap lifter exclu<\/p>\n
COMPL\u00c9MENT DE REMPLISSAGE DU R\u00c9SERVOIR HAUTEMENT POLI \u00c0 L’INT\u00c9RIEUR
\nUNIT\u00c9 DE MOUSSE install\u00e9e entre la remplisseuse et la capsuleuse n\u00e9cessaire pour garantir une faible absorption d’oxyg\u00e8ne dans la bi\u00e8re, pour \u00e9liminer l’oxyg\u00e8ne pr\u00e9sent dans l’espace de t\u00eate
\nCompos\u00e9 de\u00a0:
\n– Pompe centrifuge haute pression avec commande de d\u00e9marrage
\narr\u00eat de l’\u00e9cran tactile
\n– Boitier pr\u00e9sence bouteille avec Fcl + \u00e9lectrovanne avec contr\u00f4le liquide
\n– Contr\u00f4le du d\u00e9bit par vanne \u00e0 pointeau plac\u00e9e sur la canalisation
\nsortie d’eau
\n– Bo\u00eetier de microfiltration 10″ en acier inoxydable 316 pour l’application d’un filtre de microfiltration de 0,2 micron, pour rendre l’eau st\u00e9rile (cartouche non incluse dans la fourniture)
\nPression de sortie d’eau 0,5 -3 bar
\nTrou de sortie de buse 0,5 mm<\/p>\n
ENSEMBLE D’ACCESSOIRES POUR LE CHANGEMENT DE TAILLE DE COURONNE
\nEQUIPEMENT COMPLEMENTAIRE pour bouteille cylindrique
\nENTR\u00c9E\/SORTIE PHOTOCELLULE
\nSUPPL\u00c9MENT POUR LA PR\u00c9VENTION DES ACCIDENTS PORTES DE PROTECTION EN VERRE AU LIEU DE LEXAN
\nQUANTIT\u00c9 DESCRIPTION MONTANT
\nINSTALLATION POUR LA MANUTENTION DE
\nTRIBLOCK (max. 6 m\u00e8tres de cha\u00eene)
\n– T\u00eate motrice avec moto-variateur suspendu (0,37 kW) ;
\n– T\u00eate de retour suspendue ;
\n– M. 1 bande transporteuse (en plus de celle \u00e0 l’int\u00e9rieur de la machine)
\n– Cha\u00eene M. 2 pour bande transporteuse (au-del\u00e0 de celle interne
\n\u00e0 la voiture)
\n– Tableau de commande du moteur du convoyeur conforme aux normes CE, sur le convoyeur, avec bouton de d\u00e9marrage, d’arr\u00eat et d’urgence.<\/p>\n
BOUT DE TABLE PLAC\u00c9 APR\u00c8S LE
\nMONOBLOC D’EMBOUTILLAGE
\ntaille 500x1000mm<\/p>\n
Machine adapt\u00e9e \u00e0 l’application d’\u00e9tiquettes corporelles sur des bouteilles
\n\u00e9tiquette ronde ou enveloppante, avec variateur \u00e9lectronique de vitesse
\nMachine compl\u00e8te avec bande transporteuse pour insertion dans
\nune ligne d’embouteillage.
\nMachine en acier inoxydable satin\u00e9
\n\u00c9tiqueteuse \u00e0 air comprim\u00e9.
\nCaract\u00e9ristiques techniques:
\nProduction : 600 – 2500 b\/h
\nPoids net : 200 Kg
\nTable de travail : 1000mm \u00b1
\nTension : 380 v<\/p>\n
\u00c9QUIPEMENT POUR APPLIQUER L’\u00c9TIQUETTE ARRI\u00c8RE SUR LE M\u00caME ROULEAU
\nIMPRIMANTE Mod.DONNEES adapt\u00e9es \u00e0 la surimpression par transfert thermique sur \u00e9tiquette ou contre-\u00e9tiquette, avec zone
\nImpression 28x18mm<\/p>\n","machine_number":"358","trans_ok":true,"neck_type":"16 and 30","isobaric":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC358-fr.pdf","speed":"1200","rotation_direction":{"value":"0","label":"Clockwise"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/ht74hj800gzkyqd\/AACtR27bEhz52mT5Nk-OIY-Na?dl=0","has_capper":true,"condition":{"value":"3","label":"Vendue"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"
A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n Key components:<\/p>\r\n\r\n Advantages of isobaric systems:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n Characteristics:<\/p>\r\n\r\n Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Specifications:<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\n
\r\n
How Filling Monoblocks Work<\/h2>\r\n\r\n
\r\n
Filling Requirements<\/h2>\r\n\r\n
\r\n
Monoblock Configurations<\/h2>\r\n\r\n
Gripping Systems<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n \r\n Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Turret Configurations<\/h3>\r\n\r\n
\r\n
Filling Monoblock Types<\/h2>\r\n\r\n
Isobaric Filling Monoblock<\/h3>\r\n\r\n
\r\n
\r\n
\r\n
Gravity Filling Monoblock<\/h3>\r\n\r\n
Filling Monoblock for Edible Oil<\/h3>\r\n\r\n
\r\n
\r\n
PET Filling Monoblocks<\/h2>\r\n\r\n
Capping Section<\/h2>\r\n\r\n
\r\n
Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n
\r\n \r\n
\r\n \r\n Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n \r\n Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n
\r\n
Types of Labeling Machines<\/h2>\r\n\r\n
Linear vs. Rotary Configuration<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n \r\n Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Labeling Technologies<\/h2>\r\n\r\n
Self-Adhesive Labeling Machines<\/h3>\r\n\r\n
\r\n
\r\n
Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n
\r\n
\r\n
\r\n
Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n
\r\n
\r\n