{"id":644938,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=644938"},"modified":"2023-09-08T12:10:22","modified_gmt":"2023-09-08T11:10:22","slug":"machine-de-remplissage-de-bouteilles-doccasion-isobaric-line-khs-2007-lc291","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/fr\/machines\/machine-de-remplissage-de-bouteilles-doccasion-isobaric-line-khs-2007-lc291\/","title":{"rendered":"Machine de remplissage de bouteilles d’occasion Isobaric Line KHS – 2007"},"author":7,"featured_media":622491,"template":"","format":[1102,1160,1172],"container":[2693],"machine_types":[7358],"manufacturer":[11601,11722,3646,3661],"type_of_product":[2678,2682],"class_list":["post-644938","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-pet-fr","format-0-5-l-fr","format-1-l-fr","format-2-l-fr","machine_types-lignes-completes","manufacturer-aci","manufacturer-aci-fr","manufacturer-khs","manufacturer-khs-fr","type_of_product-biere","type_of_product-boissons-non-alcoolisees"],"acf":{"refno":"LC291","year":{"value":"2007","label":"2007"},"speed":"10000","machine":[{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"

A blow molding machine<\/strong> transforms PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n

How Blow Molding Machines Work<\/h2>\r\n\r\n

The blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. Infrared lamps<\/strong> heat the preform body above its glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n

Temperature uniformity during heating is critical for consistent wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n

    \r\n
  • Separate blow valve systems<\/strong> for each cavity<\/li>\r\n
  • Optimized lamp positioning to compensate for temperature variation<\/li>\r\n
  • Return-path heating zones for temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n

    Types of Blow Molding Machines<\/h2>\r\n\r\n

    Linear Blow Molding Machines<\/h3>\r\n\r\n

    Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering 4 to 10 cavities<\/strong>. These machines suit medium production requirements up to 20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n

    Key characteristics of linear blow molding machines:<\/p>\r\n\r\n

      \r\n
    • Preforms feed through a hopper<\/strong> to an unscrambler<\/li>\r\n
    • Transfer to tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n
    • Compact footprint ideal for space-constrained facilities<\/em><\/li>\r\n
    • Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n

      Rotary Blow Molding Machines<\/h3>\r\n\r\n

      Rotary blow molding machines<\/strong> deliver high-speed production up to 86,000 bottles per hour<\/strong> with configurations reaching 40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n

      Advantages of rotary blowers include:<\/p>\r\n\r\n

        \r\n
      • Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n
      • Single electric motor driving all functions via transmission belts<\/strong><\/li>\r\n
      • Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n
      • Automatic synchronization when adjusting production speed<\/li>\r\n
      • Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n

        Combi-Block Systems<\/h3>\r\n\r\n

        Combi-block configurations<\/strong> integrate blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n

        Combi-block technology includes:<\/p>\r\n\r\n

          \r\n
        • Unified human-machine interface (HMI)<\/strong><\/li>\r\n
        • Single recipe management<\/strong> with archived traceability<\/li>\r\n
        • Coordinated maintenance scheduling<\/strong> for the entire system<\/li>\r\n
        • Optional integration of labeling<\/strong>, level inspection, and cap detection<\/li>\r\n
        • Space for saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n

          Blow Molding Processes<\/h2>\r\n\r\n

          Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n

          The two-stage process<\/strong> separates preform injection<\/strong> and bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n

          Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n

            \r\n
          • Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n
          • Flexibility to produce different bottle formats<\/em> from stored preforms<\/li>\r\n
          • Enables preform trading<\/strong> between manufacturers<\/li>\r\n
          • Suitable for cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n

            Single-Stage Blow Molding<\/h3>\r\n\r\n

            Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. Three-station configurations<\/strong> eliminate separate reheating by utilizing latent heat<\/em> from injection, reducing energy costs by up to 25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n

            Ideal applications:<\/p>\r\n\r\n

              \r\n
            • Small production batches<\/strong> and frequent format changes<\/li>\r\n
            • Non-circular and rectangular bottle shapes<\/strong><\/li>\r\n
            • Operations requiring uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n

              Injection Blow Molding (IBM)<\/h3>\r\n\r\n

              Injection blow molding<\/strong> produces small containers for pharmaceutical<\/strong> and single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n

              IBM characteristics:<\/p>\r\n\r\n

                \r\n
              • Precision molded finishes<\/strong> for medical containers<\/li>\r\n
              • Typical cavity configurations from 3 to 16 molds<\/strong><\/li>\r\n
              • Limited to small volume bottles<\/em><\/li>\r\n
              • No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n

                Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n

                Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n

                Production capacity ranges:<\/p>\r\n\r\n

                  \r\n
                • 50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n
                • 700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n
                • Up to 1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n

                  Safety features include two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n

                  Technical Specifications<\/h2>\r\n\r\n

                  Standard blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  Parameter<\/th>\r\n Typical Range<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Mandrel spacing<\/strong><\/td>\r\n 38\u201350mm (wider for large openings)<\/td>\r\n <\/tr>\r\n
                  Neck diameter<\/strong><\/td>\r\n 28\u201333mm (water and beverage)<\/td>\r\n <\/tr>\r\n
                  Heating zones<\/strong><\/td>\r\n 20+ zones plus return-path stations<\/td>\r\n <\/tr>\r\n
                  Linear cavities<\/strong><\/td>\r\n 4\u201310 cavities<\/td>\r\n <\/tr>\r\n
                  Rotary cavities<\/strong><\/td>\r\n Up to 40 cavities<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Each blow station<\/strong> includes:<\/p>\r\n\r\n

                    \r\n
                  • Dedicated mold assemblies<\/strong><\/li>\r\n
                  • Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n
                  • Water circuit connections<\/strong> for cooling<\/li>\r\n
                  • Three-valve air systems: pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n

                    Leading Manufacturers<\/h2>\r\n\r\n

                    The global blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n

                      \r\n
                    • Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n
                    • Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n
                    • Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n
                    • KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n
                    • Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n

                      Used equipment from these brands offers proven reliability<\/strong> with available spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n

                      Buying Used Blow Molding Equipment<\/h2>\r\n\r\n

                      Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n

                        \r\n
                      • Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n
                      • Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n
                      • Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n
                      • Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n
                      • Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n

                        Modern patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Blomax 6","year":{"value":"2007","label":"2007"},"notes":"Siemens S7","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                        A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                        Position in the Bottling Line<\/h2>\r\n\r\n

                        The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                          \r\n
                        • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                        • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                          How Filling Monoblocks Work<\/h2>\r\n\r\n

                          The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                            \r\n
                          1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                          2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                          3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                          4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                          5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                          6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                            Filling Requirements<\/h2>\r\n\r\n

                            Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                              \r\n
                            • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                            • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                            • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                            • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                              The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                              Monoblock Configurations<\/h2>\r\n\r\n

                              Gripping Systems<\/h3>\r\n\r\n

                              Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                              Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                              Turret Configurations<\/h3>\r\n\r\n

                              Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                                \r\n
                              • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                              • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                              • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                                Filling Monoblock Types<\/h2>\r\n\r\n

                                Isobaric Filling Monoblock<\/h3>\r\n\r\n

                                The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                                Key components:<\/p>\r\n\r\n

                                  \r\n
                                • Pressurized storage tank<\/strong><\/li>\r\n
                                • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                                • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                                • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                                  Advantages of isobaric systems:<\/p>\r\n\r\n

                                    \r\n
                                  • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                                  • Reduced foaming<\/strong> during filling<\/li>\r\n
                                  • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                    Considerations:<\/p>\r\n\r\n

                                      \r\n
                                    • Higher construction and maintenance complexity<\/li>\r\n
                                    • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                                    • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                                      Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                                      Gravity Filling Monoblock<\/h3>\r\n\r\n

                                      Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                                      Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                                      Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                                      The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                        \r\n
                                      • High vacuum chamber<\/strong> filling<\/li>\r\n
                                      • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                        Characteristics:<\/p>\r\n\r\n

                                          \r\n
                                        • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                        • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                        • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                        • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                          PET Filling Monoblocks<\/h2>\r\n\r\n

                                          Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                          PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                          Capping Section<\/h2>\r\n\r\n

                                          The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                            \r\n
                                          1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                          2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                          3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                            After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                            Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                            When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                            Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                            Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                            Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                            Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                              \r\n
                                            • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                            • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                            • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                            • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                            • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                            • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Innofil 36 - 55 - 9","year":{"value":"2007","label":"2007"},"notes":"Isobare - Siemens S7","machine_type_as_text":""},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                                              A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                                              The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                                              Types of Pasteurizers<\/h2>\r\n\r\n

                                              Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                                              Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                                              Typical configuration includes:<\/p>\r\n\r\n

                                                \r\n
                                              • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                                              • Complete valve and piping systems<\/strong><\/li>\r\n
                                              • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                                              • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                                                Tunnel Pasteurizers<\/h3>\r\n\r\n

                                                Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                                                Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                                                Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                                                CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                                                Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                                                Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                                                Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                Construction and Materials<\/h2>\r\n\r\n

                                                Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                                                  \r\n
                                                • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                                                • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                                                • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                                                • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                                                • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                                                • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                                                  Process Connections<\/h2>\r\n\r\n

                                                  Flash pasteurizers include connections for:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                                                  • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                                                  • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                                                  • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                                                    Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                                                    Control and Safety Systems<\/h2>\r\n\r\n

                                                    Pasteurizer control systems include:<\/p>\r\n\r\n

                                                      \r\n
                                                    • PLC control<\/strong> for automatic operation<\/li>\r\n
                                                    • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                                                    • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                                                    • Visual alarms<\/strong> for fault indication<\/li>\r\n
                                                    • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                      Safety Features<\/h3>\r\n\r\n
                                                        \r\n
                                                      • General safety switch<\/strong><\/li>\r\n
                                                      • Thermal protection<\/strong><\/li>\r\n
                                                      • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                                                      • IP 55 protection<\/strong> rating<\/li>\r\n
                                                      • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                                                        Automatic Washing System<\/h2>\r\n\r\n

                                                        Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Steam valve<\/strong> for sterilization<\/li>\r\n
                                                        • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                                                        • Hot water circulation<\/strong><\/li>\r\n
                                                        • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                                                          Installation Requirements<\/h2>\r\n\r\n

                                                          Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                                                          • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                                                          • Steam<\/strong> \u2014 heating source<\/li>\r\n
                                                          • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                                                            Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Innopro KZE 180","year":{"value":"2007","label":"2007"},"notes":"Siemens S7","machine_type_as_text":""},{"machine_type":{"term_id":7094,"name":"Bottle Washer Dryer","slug":"used-bottle-washer-dryer","term_group":0,"term_taxonomy_id":7094,"taxonomy":"machine_types","description":"","parent":0,"count":9,"filter":"raw"},"manufacturer":{"term_id":11601,"name":"ACI","slug":"aci","term_group":0,"term_taxonomy_id":11601,"taxonomy":"manufacturer","description":"","parent":0,"count":7,"filter":"raw"},"model":"Dri-Line Series","year":{"value":"2007","label":"2007"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"

                                                            A shrink wrapper<\/strong> creates bundled packages by wrapping containers in shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n

                                                            The machine operates in two phases:<\/p>\r\n\r\n

                                                              \r\n
                                                            1. Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n
                                                            2. Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n

                                                              How Shrink Wrappers Work<\/h2>\r\n\r\n

                                                              The shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n

                                                                \r\n
                                                              1. Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n
                                                              2. Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n
                                                              3. Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n
                                                              4. Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n
                                                              5. Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n
                                                              6. Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n

                                                                Types of Shrink Wrappers<\/h2>\r\n\r\n

                                                                Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n

                                                                Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n

                                                                Characteristics:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Production speed: maximum 25 bundles\/minute<\/strong><\/li>\r\n
                                                                • Package stops during sealing operation<\/li>\r\n
                                                                • Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Film Launcher Shrink Wrappers<\/h3>\r\n\r\n

                                                                  Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with 5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n

                                                                  Characteristics:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Production speed: up to 200 packs\/minute per lane<\/strong><\/li>\r\n
                                                                  • Available in one, two, or three-lane<\/strong> configurations<\/li>\r\n
                                                                  • No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n
                                                                  • Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Shrink Wrapper Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                                    Type<\/th>\r\n Speed<\/th>\r\n Operation<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                    Sealing bar<\/strong><\/td>\r\n Up to 25 bundles\/min<\/td>\r\n Stop-and-seal cycle<\/td>\r\n <\/tr>\r\n
                                                                    Film launcher<\/strong><\/td>\r\n Up to 200 packs\/min\/lane<\/td>\r\n Continuous motion<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                    Configuration Options<\/h2>\r\n\r\n

                                                                    Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n

                                                                      \r\n
                                                                    • Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n
                                                                    • Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n
                                                                    • Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n
                                                                    • Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n
                                                                    • Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n

                                                                      Tray Insert Applications<\/h3>\r\n\r\n

                                                                      The tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n

                                                                        \r\n
                                                                      • Mayonnaise jars<\/li>\r\n
                                                                      • Vinegar bottles<\/li>\r\n
                                                                      • Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n

                                                                        Shrink Film Technology<\/h2>\r\n\r\n

                                                                        Film Type<\/h3>\r\n\r\n

                                                                        Most shrink wrappers use LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n

                                                                        Film specifications:<\/p>\r\n\r\n

                                                                          \r\n
                                                                        • Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n
                                                                        • Printable up to 10 colors<\/strong> using flexographic systems<\/li>\r\n
                                                                        • Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n
                                                                        • Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n

                                                                          Reel Changeover<\/h3>\r\n\r\n

                                                                          When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform automatic junction<\/strong> between coils.<\/p>\r\n\r\n

                                                                          Shrink Tunnel (Oven)<\/h2>\r\n\r\n

                                                                          The shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n

                                                                            \r\n
                                                                          • Electrical resistances<\/strong> heat the air<\/li>\r\n
                                                                          • Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n
                                                                          • Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n

                                                                            Antistatic Systems<\/h2>\r\n\r\n

                                                                            Continuous operation requires antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n

                                                                              \r\n
                                                                            • Processing interruptions<\/li>\r\n
                                                                            • Electric shocks to operators<\/li>\r\n
                                                                            • Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n

                                                                              Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n

                                                                              Applications<\/h2>\r\n\r\n

                                                                              Shrink wrappers package products requiring grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n

                                                                                \r\n
                                                                              • Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n
                                                                              • Beverage cans<\/strong><\/li>\r\n
                                                                              • Food containers<\/strong><\/li>\r\n
                                                                              • Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n

                                                                                After shrink wrapping, bundles may receive handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n

                                                                                Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n

                                                                                Established brands in the shrink wrapper market include:<\/p>\r\n\r\n

                                                                                  \r\n
                                                                                • Zambelli<\/strong><\/li>\r\n
                                                                                • Dimac<\/strong><\/li>\r\n
                                                                                • Krones<\/strong><\/li>\r\n
                                                                                • OCME<\/strong><\/li>\r\n
                                                                                • SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                  Used shrink wrappers from these manufacturers offer proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Primus","year":{"value":"2007","label":"2007"},"notes":"Siemens S7","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"

                                                                                  A palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with precision<\/strong> and speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n

                                                                                  Palletizing equipment handles products at high-level<\/strong> or floor-level<\/strong> elevations using conventional<\/strong> or robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n

                                                                                  Types of Palletizers<\/h2>\r\n\r\n

                                                                                  Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n

                                                                                  Robotic Palletizers<\/h3>\r\n\r\n

                                                                                  Robotic palletizers<\/strong> use a hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n

                                                                                  Advantages:<\/p>\r\n\r\n

                                                                                    \r\n
                                                                                  • Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n
                                                                                  • Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n
                                                                                  • Capability to service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n
                                                                                  • Lift capacity up to 1,000 kg<\/strong><\/li>\r\n
                                                                                  • Potential for mixed load handling<\/strong> on single pallets<\/li>\r\n
                                                                                  • End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                    Considerations:<\/p>\r\n\r\n

                                                                                      \r\n
                                                                                    • Generally higher cost<\/strong> than conventional systems<\/li>\r\n
                                                                                    • Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n

                                                                                      Low-Level Palletizers<\/h3>\r\n\r\n

                                                                                      Low-level palletizers<\/strong> load products from ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n

                                                                                      Advantages:<\/p>\r\n\r\n

                                                                                        \r\n
                                                                                      • Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n
                                                                                      • Easier maintenance<\/strong> and operation<\/li>\r\n
                                                                                      • Capacity up to 15 cases\/minute<\/strong><\/li>\r\n
                                                                                      • Creates compact, stable pallets<\/strong><\/li>\r\n
                                                                                      • Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n

                                                                                        High-Level Palletizers<\/h3>\r\n\r\n

                                                                                        High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n

                                                                                        Advantages:<\/p>\r\n\r\n

                                                                                          \r\n
                                                                                        • Capacity up to 200 cases\/minute<\/strong><\/li>\r\n
                                                                                        • Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n
                                                                                        • Creates very compact pallets<\/strong><\/li>\r\n
                                                                                        • Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n

                                                                                          Palletizer Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                          Type<\/th>\r\n Speed<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                          Robotic<\/strong><\/td>\r\n Variable (flexibility priority)<\/td>\r\n Multiple lines; mixed loads; limited space<\/td>\r\n <\/tr>\r\n
                                                                                          Low-level<\/strong><\/td>\r\n Up to 15 cases\/min<\/td>\r\n Medium volume; cost-sensitive operations<\/td>\r\n <\/tr>\r\n
                                                                                          High-level<\/strong><\/td>\r\n Up to 200 cases\/min<\/td>\r\n High-volume production; maximum throughput<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                          Mixed Case Palletizing<\/h2>\r\n\r\n

                                                                                          Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n

                                                                                          Modern developments include Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n

                                                                                          Palletizer Technology Evolution<\/h2>\r\n\r\n

                                                                                          Palletizing technology has evolved significantly since the first mechanized palletizer was developed by Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n

                                                                                            \r\n
                                                                                          • 1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n
                                                                                          • 1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n
                                                                                          • 1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n
                                                                                          • Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n

                                                                                            Leading Palletizer Manufacturers<\/h2>\r\n\r\n

                                                                                            The market features established brands with proven reliability:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                            Manufacturer<\/th>\r\n Specialization<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                            Krones<\/strong><\/td>\r\n Complete bottling solutions (founded 1951, Germany)<\/td>\r\n <\/tr>\r\n
                                                                                            ACMI<\/strong><\/td>\r\n Bottling and packaging systems (35+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                            Sipa<\/strong><\/td>\r\n PET bottling and palletizing (30+ years experience)<\/td>\r\n <\/tr>\r\n
                                                                                            Zecchetti<\/strong><\/td>\r\n Turnkey conveying and palletizing systems (60 years)<\/td>\r\n <\/tr>\r\n
                                                                                            AVE Technologies<\/strong><\/td>\r\n International presence in 60 countries (60+ years)<\/td>\r\n <\/tr>\r\n
                                                                                            EMS Logik<\/strong><\/td>\r\n Palletizing and depalletizing systems (Italy)<\/td>\r\n <\/tr>\r\n
                                                                                            ABM Automazioni<\/strong><\/td>\r\n Robotic machines and custom solutions (founded 2006)<\/td>\r\n <\/tr>\r\n
                                                                                            Cosmapack<\/strong><\/td>\r\n Packaging machines across diverse sectors (40+ years)<\/td>\r\n <\/tr>\r\n
                                                                                            Mondo & Scaglione<\/strong><\/td>\r\n Wine industry packaging expertise (50+ years)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                            Used palletizers from these manufacturers offer proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Innopal PBL","year":{"value":"2007","label":"2007"},"notes":"Siemens S7","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"

                                                                                            A pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the logistics chain<\/strong>.<\/p>\r\n\r\n

                                                                                            Pallet wrappers are available in automatic<\/strong> and semi-automatic<\/strong> configurations with three main solutions: rotating table<\/strong>, rotating arm<\/strong>, and rotating ring<\/strong>.<\/p>\r\n\r\n

                                                                                            Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                            Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n

                                                                                            Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n

                                                                                            Automatic Rotating Table<\/h3>\r\n\r\n

                                                                                            The rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including film gripper and cutting<\/strong>.<\/p>\r\n\r\n

                                                                                            Characteristics:<\/p>\r\n\r\n

                                                                                              \r\n
                                                                                            • Production capacity: 20 to 55 pallets\/hour<\/strong><\/li>\r\n
                                                                                            • Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n
                                                                                            • Ease of operation<\/strong><\/li>\r\n
                                                                                            • Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n

                                                                                              Automatic Rotating Arm<\/h3>\r\n\r\n

                                                                                              The rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n

                                                                                              Characteristics:<\/p>\r\n\r\n

                                                                                                \r\n
                                                                                              • Production capacity: 55 to 100 pallets\/hour<\/strong><\/li>\r\n
                                                                                              • Ideal for unstable or heavy pallets<\/strong><\/li>\r\n
                                                                                              • Pallet remains stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                Automatic Rotating Ring<\/h3>\r\n\r\n

                                                                                                The rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n

                                                                                                Characteristics:<\/p>\r\n\r\n

                                                                                                  \r\n
                                                                                                • Production capacity: up to 160 pallets\/hour<\/strong><\/li>\r\n
                                                                                                • Maximum throughput<\/strong> for high-volume operations<\/li>\r\n
                                                                                                • Customizable wrapping cycles<\/strong> and layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                                                                  Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n

                                                                                                  Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n

                                                                                                  Available configurations:<\/p>\r\n\r\n

                                                                                                    \r\n
                                                                                                  • Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n
                                                                                                  • Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n
                                                                                                  • Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                    Wrapper Configuration Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                                                                    Configuration<\/th>\r\n Capacity<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                                                                    Rotating Table<\/strong><\/td>\r\n 20\u201355 pallets\/hour<\/td>\r\n Limited space; stable loads; low maintenance priority<\/td>\r\n <\/tr>\r\n
                                                                                                    Rotating Arm<\/strong><\/td>\r\n 55\u2013100 pallets\/hour<\/td>\r\n Unstable or heavy pallets; medium-high volume<\/td>\r\n <\/tr>\r\n
                                                                                                    Rotating Ring<\/strong><\/td>\r\n Up to 160 pallets\/hour<\/td>\r\n High-volume production; custom cycle requirements<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                                                                    Pre-Stretch System<\/h2>\r\n\r\n

                                                                                                    All automatic and semi-automatic wrappers are equipped with a reel holder trolley<\/strong> featuring a motorized film pre-stretch system<\/strong>.<\/p>\r\n\r\n

                                                                                                    Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n

                                                                                                      \r\n
                                                                                                    • Pre-stretch percentage adjustable from 0% to 450%<\/strong> depending on film characteristics<\/li>\r\n
                                                                                                    • Adjustment via gear replacement<\/strong> or inverter control<\/strong> from electrical panel<\/li>\r\n
                                                                                                    • Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n
                                                                                                    • Significant film consumption reduction<\/strong><\/li>\r\n
                                                                                                    • Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n
                                                                                                    • Maximized load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n

                                                                                                      Optimal pre-stretch settings maximize film characteristics while ensuring palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":3646,"name":"KHS","slug":"khs","term_group":0,"term_taxonomy_id":3646,"taxonomy":"manufacturer","description":"","parent":0,"count":84,"filter":"raw"},"model":"Robopack","year":{"value":"2007","label":"2007"},"notes":"Stockage de palettes - Siemens S7","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isobare"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":""},"neck_type":"","description":"

                                                                                                      Machine de remplissage de bouteilles d’occasion – Ligne compl\u00e8te pour la bi\u00e8re et les boissons gazeuses ann\u00e9e 2007 jusqu’\u00e0 10.000 bph<\/h2>\n

                                                                                                      Ligne de remplissage de bi\u00e8re et boissons gazeuses en bouteilles PET, d’une capacit\u00e9 de 10 000 bph. Il a \u00e9t\u00e9 install\u00e9 et lanc\u00e9 par KHS en 2007, arr\u00eat\u00e9 et mis sous cocon \u00e0 la fin de la saison 2019. Elle a travaill\u00e9 sur des formats \u00e0 partir de 0,5 litre. jusqu’\u00e0 2,0 litres.<\/p>\n

                                                                                                      ATTENTION – le kit de livraison ne comprend pas\u00a0:<\/h2>\n

                                                                                                      – compresseur haute pression,<\/p>\n

                                                                                                      – Machine d’\u00e9tiquetage,<\/p>\n

                                                                                                      – inspecteur du remplissage et du bouchage,<\/p>\n

                                                                                                      – marqueurs d’emballage.<\/p>\n

                                                                                                      Machine de remplissage de bouteilles d’occasion
                                                                                                      \nSouffleuse de bouteilles PET Blomax 6, 2007, travaillait sur des formats de 0,5 \u00e0 2,0 litres. Commande Siemens S7. Productivit\u00e9 10 500 BPH. Sur des formats jusqu’\u00e0 0,5 litre. Et 8 500 BPH. Au format 2,0 litres. L’ensemble comprend un syst\u00e8me de refroidissement et un syst\u00e8me d’alimentation des pr\u00e9formes.
                                                                                                      \nKHS – un ensemble de convoyeurs \u00e0 air pour bouteilles en PET.
                                                                                                      \nTribloc PET (rin\u00e7age \u2013 remplissage et bouchage) KHS INNOFIL \/ PET 55\/8 + rinceuse 36 W, Allemagne 2007. Commande Siemens S7. Rin\u00e7age \u2013 36 pinces, remplissage \u2013 55 robinets (et m\u00e9thode isobare), bouchage \u2013 9 t\u00eates. Complet avec \u00e9vier en mousse ECOLAB.
                                                                                                      \nPasteurisateur en ligne de bi\u00e8re KZE 180 \/ T4-72-3 PT 5 avec un r\u00e9servoir tampon de 15 m3. 2007 ann\u00e9e. Commande Siemens S7.
                                                                                                      \nKHS\u00a0: un\u00a0ensemble de convoyeurs \u00e0 tablier pour bouteilles en PET avec une table d’accumulation.
                                                                                                      \nS\u00e8che-bouteilles DRI-Line, 2007. Commande Siemens S7.
                                                                                                      \nMachine d’emballage de groupe KHS – PRIMUS 2007. Commande Siemens S7.
                                                                                                      \nEmballage en thermofilm sans support, formats 0,5 litres. (3 x 4) bouteille. Et les formats 1,0 l. et 2,0 l. (2 \u00d7 3) bouteille.
                                                                                                      \nKHS est un convoyeur pour l’emballage des produits.
                                                                                                      \nPalettiseur KHS Innopal PBL Control Siemens S7.
                                                                                                      \nBanderoleuse de palettes Robopack KHS. 2007 Gestion Siemens S7. La livraison comprend un magasin de palettes et un syst\u00e8me de convoyage avec plateau tournant.
                                                                                                      \nArmoire de commande et armoires \u00e9lectriques.<\/p>\n

                                                                                                      L’\u00e9quipement de la ligne est en bonne technologie. En \u00e9tat, selon les exigences du constructeur, toutes les op\u00e9rations d’entretien r\u00e9gulier ont \u00e9t\u00e9 effectu\u00e9es.<\/p>\n

                                                                                                      Des copies du logiciel et de la documentation \u00e9lectronique pour toutes les machines de la gamme sont disponibles.<\/p>\n","machine_number":"291","trans_ok":true,"seller":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC291-fr.pdf","condition":{"value":"3","label":"Vendue"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/644938","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/644938\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media\/622491"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media?parent=644938"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/container?post=644938"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/format?post=644938"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machine_types?post=644938"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/manufacturer?post=644938"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/type_of_product?post=644938"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}