{"id":627027,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=627027"},"modified":"2021-12-13T11:43:03","modified_gmt":"2021-12-13T10:43:03","slug":"monobloc-de-remplissage-doccasion-bouteilles-verre-gai-12-16-1-2500-bh-lc297","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/fr\/machines\/monobloc-de-remplissage-doccasion-bouteilles-verre-gai-12-16-1-2500-bh-lc297\/","title":{"rendered":"Monobloc de remplissage d’occasion bouteilles verre GAI 12-16-1 2500 b\/h"},"author":5,"featured_media":638260,"template":"","format":[1145,1137],"container":[2676],"machine_types":[7375],"manufacturer":[1913],"type_of_product":[2678,2682,2688,2691,2689,2685,2686],"class_list":["post-627027","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-verre","format-0-375-l-fr-2","format-0-75-l-fr","machine_types-monoblocs-de-remplissage","manufacturer-gai-fr","type_of_product-biere","type_of_product-boissons-non-alcoolisees","type_of_product-champagne","type_of_product-eau-petillante","type_of_product-esprits","type_of_product-vin","type_of_product-vin-petillant"],"acf":{"refno":"LC297","speed":"2500","machine_hours":"20.000","youtube_link":"","manuals":true,"safety_features":true,"machine":[{"machine_type":null,"manufacturer":{"term_id":764,"name":"GAI","slug":"gai","term_group":0,"term_taxonomy_id":764,"taxonomy":"manufacturer","description":"","parent":0,"count":31,"filter":"raw"},"model":"12.16.1","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

Types of Labeling Machines<\/h2>\r\n\r\n

Linear vs. Rotary Configuration<\/h3>\r\n\r\n

Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

Labeling Technologies<\/h2>\r\n\r\n

Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

Operating principle:<\/p>\r\n\r\n

    \r\n
  • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
  • Reel installed on a dispensing unit<\/strong><\/li>\r\n
  • Labels release at the precise point of bottle passage<\/li>\r\n
  • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

    Advantages:<\/p>\r\n\r\n

      \r\n
    • Medium-high speed<\/strong> production capability<\/li>\r\n
    • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
    • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
    • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

      Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

      Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

      Operating principle:<\/p>\r\n\r\n

        \r\n
      • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
      • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
      • Hot glue<\/strong> applied to label backs<\/li>\r\n
      • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

        Advantages:<\/p>\r\n\r\n

          \r\n
        • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
        • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
        • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
        • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
        • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
        • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

          Considerations:<\/p>\r\n\r\n

            \r\n
          • Requires more cleaning and maintenance<\/strong><\/li>\r\n
          • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
          • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

            Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

            Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

            Operating principle:<\/p>\r\n\r\n

              \r\n
            • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
            • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
            • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
            • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
            • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

              Specifications:<\/p>\r\n\r\n

                \r\n
              • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
              • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
              • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                Cold Glue Labeling Machines<\/h3>\r\n\r\n

                Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                Characteristics:<\/p>\r\n\r\n

                  \r\n
                • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                  Sleeve Labeling Machines<\/h3>\r\n\r\n

                  Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                  Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                  Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                  Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Sleeve label advantages:<\/p>\r\n\r\n

                    \r\n
                  • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                  • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                  • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                  • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                  • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                  • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                  • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                    Labeling Process Steps<\/h2>\r\n\r\n

                    Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                    2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                    3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                    4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                    5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                    6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                      Label Application Positions<\/h2>\r\n\r\n

                      Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                        \r\n
                      • Front label<\/strong><\/li>\r\n
                      • Back label<\/strong><\/li>\r\n
                      • Side labels<\/strong><\/li>\r\n
                      • Neck label<\/strong><\/li>\r\n
                      • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                      • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                        Labeling Machine Benefits<\/h2>\r\n\r\n
                          \r\n
                        • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                        • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                        • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                        • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                        • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                          Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                          Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                            \r\n
                          • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                          • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":725,"name":"Kosme","slug":"kosme","term_group":0,"term_taxonomy_id":725,"taxonomy":"manufacturer","description":"","parent":0,"count":79,"filter":"raw"},"model":"compatta","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isobare"},"isobaric":true,"machine_number":"297","custom_speed_and_unit":{"custom_speed":"2500","unit":{"value":"0","label":"Bottles\/hour"}},"description":"

                            Monobloc de remplissage d’occasion pour bi\u00e8re et boisson gazeuse GAI 12-16-1 imm\u00e9diatement disponible \u00e0 la vente.<\/b><\/h2>\n

                            Remplisseuses d’occasion pour la bi\u00e8re, les boissons non alcoolis\u00e9es et le vin mousseux, marque GAI et Kosme.<\/span><\/p>\n

                            L’\u00e9quipement disponible c’est pour 0,375 et 0,75 L<\/span><\/p>\n

                            La valve de remplissage \u00e0 trois boutons. Peut pr\u00e9-\u00e9vacuer, d\u00e9gazer et niveler automatiquement le liquide en cours de remplissage.<\/span><\/p>\n

                            Syst\u00e8me de vannes avec pr\u00e9 \u00e9vacuation, auto niveau et d\u00e9gazeur, sens horaire avec :<\/span><\/p>\n

                              \n
                            • 12 pinces de rin\u00e7age \u00e0 traitement unique<\/span><\/li>\n
                            • 16 vannes de remplissage isobare<\/span><\/li>\n
                            • 1 couronne capsuleuse tourelle simple t\u00eate pour 26 et 29 godets m\u00e9talliques et protection de s\u00e9curit\u00e9 tout autour du monobloc de Remplisseuses d’occasion.<\/span><\/li>\n<\/ul>\n

                              Cela permet de traiter aussi bien les produits gazeux que les produits calmes en \u00e9liminant l’oxyg\u00e8ne qui pourrait oxyder le liquide introduit lors du remplissage.<\/span><\/p>\n

                              Le d\u00e9gazage permet de ne pas avoir de probl\u00e8mes de mousse lors du remplissage.<\/span><\/p>\n

                              Auto Level permet d’avoir le m\u00eame niveau dans toutes les bouteilles.<\/span><\/p>\n

                              La marque GAI monobloc de remplissage d’occasion en tant que machines de remplisseuses d’occasion est tr\u00e8s r\u00e9put\u00e9e et vous permet d’avoir une assistance mondiale pour les pi\u00e8ces de rechange ainsi qu’une assistance technique rapide.<\/span><\/p>\n

                              Apr\u00e8s le dernier entretien, les remplisseuses d’occasion n’ont fonctionn\u00e9 que 800 heures.<\/span><\/p>\n","has_blowing_machine":false,"has_capper":false,"rotation_direction":{"value":"0","label":"Clockwise"},"has_rinser":true,"filler":{"no_of__valves":{"value":"16","label":"16"},"fill_type":{"value":"5","label":"Isobare"},"type_of_nozzle":{"value":"0","label":"Fixed"},"isobaric_valve":{"value":"1","label":"Traditional"}},"aseptic":false,"neck_type":"28","year":{"value":"1997","label":"1997"},"measurements":{"width":"","length":"","height":""},"rinser":[{"no_of_grippers":{"value":"12","label":"12"},"no_of_treatments":{"value":"0","label":"Single"}}],"electrical_data":{"V":"","kw":"","hz":"","A":""},"weight":"","condition":{"value":"3","label":"Vendue"},"seller":false,"trans_ok":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC297-fr.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/627027","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/users\/5"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machines\/627027\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media\/638260"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/media?parent=627027"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/container?post=627027"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/format?post=627027"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/machine_types?post=627027"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/manufacturer?post=627027"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/fr\/wp-json\/wp\/v2\/type_of_product?post=627027"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}