{"id":754273,"date":"2020-09-03T10:23:43","date_gmt":"2020-09-03T08:23:43","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linea-de-embotellado-usada-12-16-1-productos-sin-gas-en-vidrio-2800-bph\/"},"modified":"2025-08-06T13:34:57","modified_gmt":"2025-08-06T11:34:57","slug":"linea-de-embotellado-usada-12-16-1-productos-sin-gas-en-vidrio-2800-bph-lc578","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/linea-de-embotellado-usada-12-16-1-productos-sin-gas-en-vidrio-2800-bph-lc578\/","title":{"rendered":"L\u00ednea de embotellado usada 12\/16\/1 Productos sin gas en vidrio 2800 bph"},"author":7,"featured_media":0,"template":"","format":[1140],"container":[1063],"machine_types":[7321],"manufacturer":[1908,2224,2361],"type_of_product":[1042,11371,1058,1048,1050,1056],"class_list":["post-754273","machines","type-machines","status-publish","hentry","container-vidrio","format-0-75-l-es","machine_types-lineas-completas","manufacturer-gai-es","manufacturer-p-e-labellers-es","manufacturer-robino-galandrino-es","type_of_product-alcohol-es","type_of_product-bebidas-saborizadas","type_of_product-licores","type_of_product-vinagre","type_of_product-vino-tranquilo","type_of_product-zumo"],"acf":{"refno":"LC578","year":{"value":"2000","label":"2000"},"speed":"2800","machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

Position in the Bottling Line<\/h2>\r\n\r\n

The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

    \r\n
  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

    How Filling Monoblocks Work<\/h2>\r\n\r\n

    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

      \r\n
    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

      Filling Requirements<\/h2>\r\n\r\n

      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

        \r\n
      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

        Monoblock Configurations<\/h2>\r\n\r\n

        Gripping Systems<\/h3>\r\n\r\n

        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

        Turret Configurations<\/h3>\r\n\r\n

        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

          \r\n
        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

          Filling Monoblock Types<\/h2>\r\n\r\n

          Isobaric Filling Monoblock<\/h3>\r\n\r\n

          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

          Key components:<\/p>\r\n\r\n

            \r\n
          • Pressurized storage tank<\/strong><\/li>\r\n
          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

            Advantages of isobaric systems:<\/p>\r\n\r\n

              \r\n
            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
            • Reduced foaming<\/strong> during filling<\/li>\r\n
            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

              Considerations:<\/p>\r\n\r\n

                \r\n
              • Higher construction and maintenance complexity<\/li>\r\n
              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                Gravity Filling Monoblock<\/h3>\r\n\r\n

                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                  \r\n
                • High vacuum chamber<\/strong> filling<\/li>\r\n
                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                  Characteristics:<\/p>\r\n\r\n

                    \r\n
                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                    PET Filling Monoblocks<\/h2>\r\n\r\n

                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                    Capping Section<\/h2>\r\n\r\n

                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1908,"name":"GAI","slug":"gai-es","term_group":0,"term_taxonomy_id":1908,"taxonomy":"manufacturer","description":"","parent":0,"count":26,"filter":"raw"},"model":"12\/16\/1","year":{"value":"2001","label":"2001"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                        A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                        Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                        Types of Labeling Machines<\/h2>\r\n\r\n

                        Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                        Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                        Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                        Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                        Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                        Labeling Technologies<\/h2>\r\n\r\n

                        Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                        Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                        Operating principle:<\/p>\r\n\r\n

                          \r\n
                        • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                        • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                        • Labels release at the precise point of bottle passage<\/li>\r\n
                        • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                          Advantages:<\/p>\r\n\r\n

                            \r\n
                          • Medium-high speed<\/strong> production capability<\/li>\r\n
                          • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                          • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                          • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                            Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                            Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                            Operating principle:<\/p>\r\n\r\n

                              \r\n
                            • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                            • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                            • Hot glue<\/strong> applied to label backs<\/li>\r\n
                            • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                              Advantages:<\/p>\r\n\r\n

                                \r\n
                              • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                              • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                              • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                              • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                              • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                              • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                Considerations:<\/p>\r\n\r\n

                                  \r\n
                                • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                  Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                  Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                  Operating principle:<\/p>\r\n\r\n

                                    \r\n
                                  • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                  • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                  • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                  • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                  • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                    Specifications:<\/p>\r\n\r\n

                                      \r\n
                                    • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                    • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                    • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                      Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                      Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                      Characteristics:<\/p>\r\n\r\n

                                        \r\n
                                      • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                      • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                      • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                        Sleeve Labeling Machines<\/h3>\r\n\r\n

                                        Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                        Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                        Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                        Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                        Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                        Sleeve label advantages:<\/p>\r\n\r\n

                                          \r\n
                                        • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                        • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                        • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                        • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                        • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                        • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                        • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                          Labeling Process Steps<\/h2>\r\n\r\n

                                          Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                            \r\n
                                          1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                          2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                          3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                          4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                          5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                          6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                            Label Application Positions<\/h2>\r\n\r\n

                                            Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                              \r\n
                                            • Front label<\/strong><\/li>\r\n
                                            • Back label<\/strong><\/li>\r\n
                                            • Side labels<\/strong><\/li>\r\n
                                            • Neck label<\/strong><\/li>\r\n
                                            • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                            • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                              Labeling Machine Benefits<\/h2>\r\n\r\n
                                                \r\n
                                              • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                              • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                              • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                              • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                              • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                  \r\n
                                                • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2224,"name":"P.E. Labellers","slug":"p-e-labellers-es","term_group":0,"term_taxonomy_id":2224,"taxonomy":"manufacturer","description":"","parent":0,"count":48,"filter":"raw"},"model":"D 540 \/ 6T","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":1210,"name":"Capsuling machine","slug":"used-capsuling-machine","term_group":0,"term_taxonomy_id":1210,"taxonomy":"machine_types","description":"

                                                  A capsuling machine<\/strong> applies protective capsules over bottle closures, providing a secondary seal that protects corks from external factors such as humidity<\/strong>, drought<\/strong>, and insects<\/strong>. This protection is essential for wines requiring long-term storage, ensuring organoleptic properties<\/strong> remain unaltered throughout the aging process.<\/p>\r\n\r\n

                                                  The capsule acts as a secondary closure<\/strong>, sealing the cork against environmental damage. Capsuling machines<\/strong> operate at high speed immediately after the capping process, applying and sealing capsules in a continuous production flow.<\/p>\r\n\r\n

                                                  How Capsuling Machines Work<\/h2>\r\n\r\n

                                                  The capsuling process<\/strong> begins as bottles exit the capping machine via conveyor belt. The operating sequence includes:<\/p>\r\n\r\n

                                                    \r\n
                                                  1. Capsule feeding<\/strong> \u2014 a loader retrieves capsules from an integrated magazine<\/li>\r\n
                                                  2. Positioning<\/strong> \u2014 the bottle centers beneath the capsuling head<\/li>\r\n
                                                  3. Application<\/strong> \u2014 compressed air grafts the capsule onto the bottle cap, covering the closure ring and part of the neck<\/li>\r\n
                                                  4. Sealing<\/strong> \u2014 the bottle passes under a thermal head<\/strong> that heats the capsule for perfect adhesion<\/li>\r\n<\/ol>\r\n\r\n

                                                    The capsule magazine<\/strong> consists of an external plate with multiple channels for loading rows of capsules. Optional extended magazines<\/strong> provide longer autonomy for high-volume production runs.<\/p>\r\n\r\n

                                                    Capsuling Machine Applications<\/h2>\r\n\r\n

                                                    Capsuling machines<\/strong> are primarily used in wine bottling<\/strong>, though applications extend to other products:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Still wine<\/strong> \u2014 standard capsule formats with straight cork closures<\/li>\r\n
                                                    • Sparkling wine<\/strong> \u2014 larger capsules (capsuloni<\/em>) sometimes enclosed by wire cages to contain pressure<\/li>\r\n
                                                    • Spirits and liqueurs<\/strong> \u2014 premium presentation with decorative capsules<\/li>\r\n
                                                    • Beer<\/strong> \u2014 specialty craft applications<\/li>\r\n
                                                    • Extra virgin olive oil<\/strong> \u2014 tamper-evident protection<\/li>\r\n<\/ul>\r\n\r\n

                                                      Capsule materials and shapes vary according to product type<\/strong> and closure format<\/strong>, requiring specific machine configurations.<\/p>\r\n\r\n

                                                      Types of Capsuling Heads<\/h2>\r\n\r\n

                                                      Capsuling machines<\/strong> differ primarily in the type and number of heads. Production speed increases with head count, ranging from single-head units<\/strong> for small operations to configurations with 20+ heads<\/strong> for industrial volumes.<\/p>\r\n\r\n

                                                      Three main head types handle different capsule materials:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                      Head Type<\/th>\r\n Capsule Materials<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                      Snare head<\/strong><\/td>\r\n Polylaminate, lead, tin, aluminum<\/td>\r\n Still wine, spirits<\/td>\r\n <\/tr>\r\n
                                                      Pneumatic head<\/strong><\/td>\r\n Sparkling wine capsules (capsuloni<\/em>)<\/td>\r\n Champagne, spumante, prosecco<\/td>\r\n <\/tr>\r\n
                                                      Thermal head<\/strong><\/td>\r\n PVC heat-shrink capsules<\/td>\r\n Wine, oil, beverages<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                      Machine Configuration Options<\/h2>\r\n\r\n

                                                      Capsuling machines<\/strong> vary according to several technical parameters:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Number of heads<\/strong> \u2014 determines production speed (1 to 20+ heads)<\/li>\r\n
                                                      • Coupling type<\/strong> \u2014 mechanical or pneumatic systems<\/li>\r\n
                                                      • Centering system<\/strong> \u2014 precision level for capsule positioning on bottle<\/li>\r\n
                                                      • Cork compatibility<\/strong> \u2014 configurations for straight cork or mushroom cork applications<\/li>\r\n
                                                      • Magazine capacity<\/strong> \u2014 standard or extended autonomy options<\/li>\r\n<\/ul>\r\n\r\n

                                                        Proper machine selection depends on capsule material<\/strong>, closure type<\/strong>, bottle format<\/strong>, and required production throughput<\/strong>.<\/p>\r\n\r\n

                                                        Leading Capsuling Machine Manufacturers<\/h2>\r\n\r\n

                                                        The market features specialized manufacturers with proven expertise in capsule application technology:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Robino & Galandrino<\/strong> \u2014 comprehensive capsuling solutions for wine industry<\/li>\r\n
                                                        • Nortan<\/strong> \u2014 high-speed capsuling systems<\/li>\r\n
                                                        • GAI<\/strong> \u2014 integrated bottling and capsuling equipment<\/li>\r\n<\/ul>\r\n\r\n

                                                          Used capsuling machines from these brands offer reliable performance<\/strong> with available spare parts and technical support for wine, spirits, and specialty beverage applications.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":2361,"name":"Robino & Galandrino","slug":"robino-galandrino-es","term_group":0,"term_taxonomy_id":2361,"taxonomy":"manufacturer","description":"","parent":0,"count":52,"filter":"raw"},"model":"Vulcan 3000","year":{"value":"1991","label":"1991"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"2","label":"Gravedad \/ depresi\u00f3n leve"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/zvollbyxcarno9ao14o4q\/APIdIe7rnW3ci4FIIz_8uW4?rlkey=8y0yrvvpups2lokujfwu66li0&st=h9bwuvhp&dl=0","description":"

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                                                          L\u00ednea de embotellado usada 12\/16\/1 Productos sin gas en vidrio 2800 bph<\/h2>\n

                                                          La l\u00ednea de embotellado usado 12\/16\/1 Still Products in Glass 2800 bph<\/strong> es una soluci\u00f3n de embotellado integrada dise\u00f1ada para el manejo preciso y eficiente de vinos tranquilos, licores, licores y otras bebidas no carbonatadas. Esta l\u00ednea combina robustez mec\u00e1nica con flexibilidad de grado industrial, lo que permite a los productores procesar una amplia gama de formatos y cierres de botellas de vidrio con una producci\u00f3n constante de hasta 2.800 botellas por hora. <\/p>\n

                                                          En el n\u00facleo de esta l\u00ednea de embotellado se encuentra un sistema monobloque tribloque compuesto por tres m\u00f3dulos operativos principales: enjuague, llenado y taponado. La filosof\u00eda de dise\u00f1o prioriza la confiabilidad, la higiene y la facilidad de mantenimiento, con todas las superficies en contacto con el producto fabricadas con acero inoxidable de alta calidad para garantizar el cumplimiento de rigurosos est\u00e1ndares de seguridad alimentaria. La l\u00ednea est\u00e1 totalmente automatizada y equipada con un sistema de transporte continuo, que incluye transportadores de transferencia, curvas y secciones motorizadas, lo que permite un movimiento continuo de las botellas en cada etapa del proceso de embotellado. <\/p>\n

                                                          Esta soluci\u00f3n de embotellado es particularmente adecuada para aplicaciones donde la integridad y la presentaci\u00f3n del producto son primordiales, como vinos premium, licores destilados, licores y bebidas especiales no carbonatadas. Su versatilidad tambi\u00e9n se extiende a otros productos alimenticios l\u00edquidos compatibles con la tecnolog\u00eda de llenado por gravedad y los envases de vidrio tradicionales. <\/p>\n

                                                          Sistemas de llenado, taponado y aplicaci\u00f3n de c\u00e1psulas<\/h2>\n

                                                          El m\u00f3dulo de llenado dentro de la l\u00ednea de embotellado usado 12\/16\/1 Still Products in Glass 2800 bph emplea un sistema de llenado de nivel basado en la gravedad, dise\u00f1ado espec\u00edficamente para productos no carbonatados. Las botellas se introducen en un carrusel giratorio, donde cada recipiente se agarra de forma segura y se coloca debajo de una v\u00e1lvula de llenado dedicada. El proceso de llenado est\u00e1 controlado por el nivel f\u00edsico, lo que garantiza que cada botella se llene con precisi\u00f3n hasta un punto visual consistente, independientemente de las peque\u00f1as variaciones en el volumen interno. Esta t\u00e9cnica es ampliamente reconocida por su precisi\u00f3n, velocidad y manejo cuidadoso del producto, consideraciones clave para preservar las cualidades sensoriales de los vinos y licores. <\/p>\n

                                                          El sistema de llenado por gravedad funciona sin necesidad de contrapresi\u00f3n, lo que lo hace especialmente eficaz para productos sin gas que no contienen gases disueltos. La estaci\u00f3n de llenado est\u00e1 construida completamente de acero inoxidable, con cada v\u00e1lvula y superficie de contacto dise\u00f1adas para un funcionamiento higi\u00e9nico y una f\u00e1cil limpieza. Los ajustes manuales permiten acomodar una variedad de formas y tama\u00f1os de botellas dentro del rango especificado, lo que ofrece flexibilidad para diferentes l\u00edneas de productos o cambios de producci\u00f3n estacionales. <\/p>\n

                                                          El taponado se gestiona mediante una torreta dedicada, integrada dentro de la estructura tribloque, dise\u00f1ada para aplicar cierres tipo T, un estilo de cierre com\u00fanmente utilizado para licores, vinos fortificados y ciertos licores especiales. La estaci\u00f3n de tapado est\u00e1 sincronizada con el carrusel de llenado para una aplicaci\u00f3n de cierre precisa y confiable, utilizando accionamiento mec\u00e1nico o neum\u00e1tico seg\u00fan lo requieran las especificaciones de la botella y la tapa. Esto garantiza un sellado seguro y una alineaci\u00f3n adecuada del cierre, manteniendo tanto la conservaci\u00f3n como el atractivo visual del producto. <\/p>\n

                                                          Inmediatamente despu\u00e9s, un sistema de aplicaci\u00f3n de c\u00e1psulas monotesta aplica c\u00e1psulas termorretr\u00e1ctiles o transparentes en el cuello de cada frasco. Esta estaci\u00f3n utiliza un aplicador mec\u00e1nico de un solo cabezal dise\u00f1ado para una aplicaci\u00f3n consistente y uniforme de c\u00e1psulas, que luego se sellan t\u00e9rmicamente o se ajustan seg\u00fan lo requiera el material de la c\u00e1psula. Este toque final es esencial para la protecci\u00f3n, autenticidad y presentaci\u00f3n de bebidas premium, ofreciendo evidencia de manipulaci\u00f3n y una est\u00e9tica profesional que cumple con las expectativas del mercado. <\/p>\n

                                                          Soluciones de etiquetado y transporte<\/h2>\n

                                                          Las operaciones de etiquetado en la l\u00ednea de embotellado usado 12\/16\/1 Still Products in Glass 2800 bph se realizan mediante una etiquetadora rotativa equipada con m\u00faltiples estaciones de aplicaci\u00f3n. La configuraci\u00f3n incluye tres unidades de etiquetado autoadhesivas y una estaci\u00f3n a base de pegamento, que admiten tanto el etiquetado sensible a la presi\u00f3n contempor\u00e1neo como los sellos pegados tradicionales. Los tres m\u00f3dulos autoadhesivos permiten la aplicaci\u00f3n simult\u00e1nea de etiquetas de cuerpo principal, etiquetas traseras y elementos adicionales como etiquetas de cuello o medalla, maximizando la flexibilidad de dise\u00f1o y la eficiencia de producci\u00f3n. <\/p>\n

                                                          La estaci\u00f3n de etiquetado a base de pegamento est\u00e1 dise\u00f1ada para la aplicaci\u00f3n de sellos en forma de L o tiras fiscales, com\u00fanmente utilizados para vinos y licores sujetos a requisitos reglamentarios o de marca. Cada estaci\u00f3n de etiquetado funciona en armon\u00eda con el carrusel de botellas, utilizando gu\u00eda mec\u00e1nica y sensores de precisi\u00f3n para garantizar un posicionamiento exacto y una aplicaci\u00f3n sin arrugas. La m\u00e1quina etiquetadora modular est\u00e1 construida con acero inoxidable y pol\u00edmeros de ingenier\u00eda para mayor durabilidad, y cuenta con ajustes manuales para cambios r\u00e1pidos de formato y mantenimiento de rutina. <\/p>\n

                                                          El sistema de transporte integrado incluye secciones rectas, curvas y m\u00f3dulos de transferencia, todos accionados por motores de grado industrial y equipados con cadenas de acero inoxidable o pl\u00e1stico apropiadas para el manejo de botellas de vidrio. El dise\u00f1o del transportador est\u00e1 dise\u00f1ado para mantener un flujo suave y continuo de botellas entre cada m\u00f3dulo de procesamiento, con zonas de acumulaci\u00f3n y sensores para el control autom\u00e1tico de la l\u00ednea. Esto minimiza el contacto de botella a botella y reduce el riesgo de rotura o rayado, una consideraci\u00f3n cr\u00edtica para los envases de vidrio de alto valor. <\/p>\n

                                                          Cada estaci\u00f3n a lo largo del transportador est\u00e1 equipada con barandillas, puertas de acceso y enclavamientos de seguridad de acuerdo con los est\u00e1ndares de seguridad modernos. Se puede acceder a los puntos de mantenimiento sin necesidad de desmontarlos importantes, y el dise\u00f1o abierto facilita la inspecci\u00f3n visual y el saneamiento de rutina. Los sistemas el\u00e9ctricos y neum\u00e1ticos est\u00e1n dispuestos de forma l\u00f3gica para una resoluci\u00f3n de problemas y un servicio sencillos. <\/p>\n

                                                          La automatizaci\u00f3n de la l\u00ednea de embotellado se gestiona mediante paneles de control electromec\u00e1nicos cl\u00e1sicos equipados con pulsadores, interruptores selectores e indicadores de estado. La ausencia de HMI complejas con pantalla t\u00e1ctil se equilibra con la naturaleza sencilla y robusta de los controles, que est\u00e1n dise\u00f1ados para brindar confiabilidad y simplicidad en la operaci\u00f3n diaria. <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC578-es.pdf","condition":{"value":"3","label":"Vendida"}},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/754273","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/754273\/revisions"}],"predecessor-version":[{"id":754282,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/754273\/revisions\/754282"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=754273"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=754273"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=754273"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=754273"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=754273"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=754273"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}