{"id":753077,"date":"2024-10-08T13:59:50","date_gmt":"2024-10-08T11:59:50","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/linea-completa-de-embotellado-para-botellas-de-vidrio-de-187-ml-15000-bph-187-ml\/"},"modified":"2025-07-22T11:18:36","modified_gmt":"2025-07-22T09:18:36","slug":"linea-completa-de-embotellado-para-botellas-de-vidrio-de-187-ml-15000-bph-187-ml-lc508","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/linea-completa-de-embotellado-para-botellas-de-vidrio-de-187-ml-15000-bph-187-ml-lc508\/","title":{"rendered":"L\u00ednea completa de embotellado para botellas de vidrio de 187 ml 15000 bph 187 ml"},"author":7,"featured_media":0,"template":"","format":[6305],"container":[1063],"machine_types":[7321],"manufacturer":[1761,10582,5229,14273,2033,14274,14272],"type_of_product":[1051,1050],"class_list":["post-753077","machines","type-machines","status-publish","hentry","container-vidrio","format-0-187-l-es","machine_types-lineas-completas","manufacturer-bertolaso-es","manufacturer-emmeti-es","manufacturer-fanuc-es","manufacturer-hartness-es","manufacturer-krones-es","manufacturer-muller-es","manufacturer-pearson-es","type_of_product-vino-espumoso","type_of_product-vino-tranquilo"],"acf":{"refno":"LC508","year":"","speed":"15000","condition":{"value":"1","label":"Listo para operar"},"machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"<p>A <strong>depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle <strong>glass bottles<\/strong>, <strong>PET bottles<\/strong>, and <strong>cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n<p>The operation begins when an operator uses a forklift to load pallets of empty containers onto a <strong>roller conveyor<\/strong>, removing the <strong>thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n<h2>How Depalletizers Work<\/h2>\r\n\r\n<p>The <strong>depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n    <li><strong>Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n    <li><strong>Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n    <li><strong>Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n    <li><strong>Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n<p>From the accumulation surface, containers travel via <strong>conveyor belts<\/strong> to the first processing machine, typically a <strong>rinsing machine<\/strong> or <strong>filling monoblock<\/strong>.<\/p>\r\n\r\n<h2>Depalletizer Components<\/h2>\r\n\r\n<p>A complete <strong>depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n    <li><strong>Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n    <li><strong>Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n    <li><strong>Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n    <li><strong>Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n    <li><strong>Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n    <li><strong>Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n    <li><strong>Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n<h2>Pallet Configuration<\/h2>\r\n\r\n<p>Pallets are organized in <strong>4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by <strong>plastic or paper interlayers<\/strong>. A <strong>cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n<h2>Container Format Management<\/h2>\r\n\r\n<p>Different containers require specific machine settings based on their dimensions. The <strong>PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Container Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Common Sizes<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cans<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33 cl, 50 cl<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottles<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>The operator selects the corresponding <strong>format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":10582,"name":"EMMETI","slug":"emmeti-es","term_group":0,"term_taxonomy_id":10583,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"MT665","year":{"value":"2017","label":"2017"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"<p>A <strong>filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically <strong>filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a <strong>filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n<h2>Position in the Bottling Line<\/h2>\r\n\r\n<p>The <strong>filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Glass bottle lines<\/strong> \u2014 immediately after the <strong>depalletizer<\/strong><\/li>\r\n    <li><strong>PET bottle lines<\/strong> \u2014 after the <strong>blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>How Filling Monoblocks Work<\/h2>\r\n\r\n<p>The operation begins as bottles arrive in single file via a <strong>conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n    <li><strong>Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n    <li><strong>Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects <strong>peracetic acid<\/strong>, water, or disinfectant; <strong>filtered compressed air<\/strong> dries the interior<\/li>\r\n    <li><strong>Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n    <li><strong>Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n<h2>Filling Requirements<\/h2>\r\n\r\n<p>Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n    <li><strong>Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n    <li><strong>Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n    <li><strong>Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n<p>The time between filling and capping must be as short as possible \u2014 measured in <strong>seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with <strong>health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n<h2>Monoblock Configurations<\/h2>\r\n\r\n<h3>Gripping Systems<\/h3>\r\n\r\n<p>Filling monoblocks use two main <strong>bottle gripping methods<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Gripping Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Construction<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Bottom grip (deep grip)<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Steel and aluminum<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Glass and PET; versatile for different productions<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Neck grip<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">304 stainless steel<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottles; prevents crushing during filling and capping<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Latest generation monoblocks predominantly use <strong>neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The <strong>304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n<h3>Turret Configurations<\/h3>\r\n\r\n<p>Filling monoblocks may include <strong>two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n    <li><strong>Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n    <li><strong>Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n<p>Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with <strong>two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n<h2>Filling Monoblock Types<\/h2>\r\n\r\n<h3>Isobaric Filling Monoblock<\/h3>\r\n\r\n<p>The <strong>isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for <strong>carbonated products<\/strong>. The process pressurizes containers with gas (typically <strong>CO2<\/strong>) before filling.<\/p>\r\n\r\n<p>Key components:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pressurized storage tank<\/strong><\/li>\r\n    <li><strong>Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n    <li><strong>Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n    <li><strong>Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages of isobaric systems:<\/p>\r\n\r\n<ul>\r\n    <li>Fills carbonated drinks <strong>without effervescence loss<\/strong><\/li>\r\n    <li><strong>Reduced foaming<\/strong> during filling<\/li>\r\n    <li>Maintains <strong>final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Higher construction and maintenance complexity<\/li>\r\n    <li>Requires continuous <strong>pressure monitoring<\/strong><\/li>\r\n    <li>More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n<p><em>Ideal for:<\/em> <strong>beer<\/strong>, <strong>carbonated soft drinks<\/strong>, <strong>sparkling wines<\/strong>, <strong>sparkling water<\/strong><\/p>\r\n\r\n<h3>Gravity Filling Monoblock<\/h3>\r\n\r\n<p><strong>Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for <strong>non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n<p><em>Ideal for:<\/em> <strong>still wine<\/strong>, <strong>water<\/strong>, <strong>spirits<\/strong>, <strong>liqueurs<\/strong><\/p>\r\n\r\n<h3>Filling Monoblock for Edible Oil<\/h3>\r\n\r\n<p>The <strong>triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>High vacuum chamber<\/strong> filling<\/li>\r\n    <li><strong>Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Processes <strong>PET bottles<\/strong>, <strong>glass bottles<\/strong>, and <strong>cans<\/strong><\/li>\r\n    <li>Multiple cap formats with appropriate <strong>changeover parts<\/strong><\/li>\r\n    <li><strong>Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n    <li>Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n<h2>PET Filling Monoblocks<\/h2>\r\n\r\n<p><strong>Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern <strong>neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n<p>PET monoblocks can be configured for both <strong>isobaric<\/strong> (carbonated) and <strong>flat liquid<\/strong> (still) products, with equipment in <strong>304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n<h2>Capping Section<\/h2>\r\n\r\n<p>The <strong>capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n    <li><strong>Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n    <li><strong>Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n<p>After capping, bottles proceed to the <strong>capsuling machine<\/strong> or <strong>wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n<h2>Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n<p>When purchasing individual <strong>filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Advantages<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Considerations<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mechanical<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Easier to operate and maintain<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Less adjustment flexibility<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Electronic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Greater versatility; more production adjustments<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Requires manufacturer support availability<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>For both types, verify that the <strong>manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n<h2>Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n<p>Used filling monoblocks offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n    <li><strong>Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n    <li><strong>Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n    <li><strong>Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n    <li><strong>Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n    <li><strong>Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":1761,"name":"Bertolaso","slug":"bertolaso-es","term_group":0,"term_taxonomy_id":1761,"taxonomy":"manufacturer","description":"","parent":0,"count":72,"filter":"raw"},"model":"35-72-12","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":2033,"name":"Krones","slug":"krones-es","term_group":0,"term_taxonomy_id":2033,"taxonomy":"manufacturer","description":"","parent":0,"count":157,"filter":"raw"},"model":"Autocol","year":{"value":"1995","label":"1995"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":14272,"name":"Pearson","slug":"pearson-es","term_group":0,"term_taxonomy_id":14272,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"CE70","year":{"value":"2012","label":"2012"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":14272,"name":"Pearson","slug":"pearson-es","term_group":0,"term_taxonomy_id":14272,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"BE60","year":{"value":"2016","label":"2016"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":14273,"name":"Hartness","slug":"hartness-es","term_group":0,"term_taxonomy_id":14273,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"CE 70","year":{"value":"2012","label":"2012"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":192,"name":"Case Sealer","slug":"case-sealer","term_group":0,"term_taxonomy_id":192,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":14272,"name":"Pearson","slug":"pearson-es","term_group":0,"term_taxonomy_id":14272,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"CS25","year":{"value":"2016","label":"2016"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":206,"name":"Palletizer","slug":"used-palletizer","term_group":0,"term_taxonomy_id":206,"taxonomy":"machine_types","description":"<p>A <strong>palletizer<\/strong> is a machine that automatically sorts, transfers, stacks, and secures packaged goods onto pallets, providing fast automated preparation of products for shipping. Positioned at the end of production lines, palletizers replace manual labor with <strong>precision<\/strong> and <strong>speed<\/strong> that only mechanized and computerized systems can deliver.<\/p>\r\n\r\n<p>Palletizing equipment handles products at <strong>high-level<\/strong> or <strong>floor-level<\/strong> elevations using <strong>conventional<\/strong> or <strong>robotic<\/strong> systems, accommodating various product types including cases, crates, trays, bundles, and bags.<\/p>\r\n\r\n<h2>Types of Palletizers<\/h2>\r\n\r\n<p>Three main categories of palletizers exist, each with distinct operating principles and advantages:<\/p>\r\n\r\n<h3>Robotic Palletizers<\/h3>\r\n\r\n<p><strong>Robotic palletizers<\/strong> use a <strong>hydraulic robotic arm<\/strong> to pick products from conveyor lines and place them onto pallets in organized patterns. These systems offer maximum flexibility for diverse applications.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Smaller footprint<\/strong> than conventional palletizers<\/li>\r\n    <li><strong>Flexibility<\/strong> in handling different product types and stacking patterns<\/li>\r\n    <li>Capability to <strong>service multiple production lines<\/strong> and pallets simultaneously<\/li>\r\n    <li>Lift capacity up to <strong>1,000 kg<\/strong><\/li>\r\n    <li>Potential for <strong>mixed load handling<\/strong> on single pallets<\/li>\r\n    <li><strong>End-of-arm tools<\/strong> (end effectors) adaptable to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Generally <strong>higher cost<\/strong> than conventional systems<\/li>\r\n    <li><strong>Lower speed<\/strong> compared to high-level conventional palletizers<\/li>\r\n<\/ul>\r\n\r\n<h3>Low-Level Palletizers<\/h3>\r\n\r\n<p><strong>Low-level palletizers<\/strong> load products from <strong>ground level<\/strong> (0.76\u20130.91 m operating height), using conveyors to transfer and sort items onto pallets continuously.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Lower cost<\/strong> than robotic systems \u2014 less complex construction<\/li>\r\n    <li><strong>Easier maintenance<\/strong> and operation<\/li>\r\n    <li>Capacity up to <strong>15 cases\/minute<\/strong><\/li>\r\n    <li>Creates <strong>compact, stable pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles<\/li>\r\n<\/ul>\r\n\r\n<h3>High-Level Palletizers<\/h3>\r\n\r\n<p><strong>High-level palletizers<\/strong> load products from elevated positions (2.13\u20133.15 m), offering the highest throughput for demanding production environments.<\/p>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Capacity up to <strong>200 cases\/minute<\/strong><\/li>\r\n    <li><strong>Fastest palletizing method<\/strong> for high-volume operations<\/li>\r\n    <li>Creates <strong>very compact pallets<\/strong><\/li>\r\n    <li>Handles cases, bags, crates, bundles, trays<\/li>\r\n<\/ul>\r\n\r\n<h2>Palletizer Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Robotic<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Variable (flexibility priority)<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Multiple lines; mixed loads; limited space<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Low-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 15 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Medium volume; cost-sensitive operations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>High-level<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 cases\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; maximum throughput<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Mixed Case Palletizing<\/h2>\r\n\r\n<p><strong>Mixed case palletizing<\/strong> addresses the challenge of stacking boxes of varying sizes efficiently on minimal pallets \u2014 a practical application of the <strong>three-dimensional bin packing problem<\/strong>. This technique optimizes space utilization in logistics operations.<\/p>\r\n\r\n<p>Modern developments include <strong>Deep Reinforcement Learning<\/strong> systems that train robotic agents to determine optimal box placements through simulated palletizing scenarios, with some models successfully deployed in real-world environments.<\/p>\r\n\r\n<h2>Palletizer Technology Evolution<\/h2>\r\n\r\n<p>Palletizing technology has evolved significantly since the first mechanized palletizer was developed by <strong>Lamson Corp. in 1948<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>1950s<\/strong> \u2014 Row formation palletizers introduced; loads organized in dedicated areas before layer transfer<\/li>\r\n    <li><strong>1970s<\/strong> \u2014 Inline palletizers developed for faster speeds using continuous flow dividers<\/li>\r\n    <li><strong>1980s<\/strong> \u2014 Robotic palletizers with end-of-arm tools (end effectors) for flexible product handling<\/li>\r\n    <li><strong>Recent years<\/strong> \u2014 Enhanced end effectors adapting to various configurations and packaging types<\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Palletizer Manufacturers<\/h2>\r\n\r\n<p>The market features established brands with proven reliability:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Manufacturer<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specialization<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Krones<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complete bottling solutions (founded 1951, Germany)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ACMI<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Bottling and packaging systems (35+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sipa<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">PET bottling and palletizing (30+ years experience)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Zecchetti<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Turnkey conveying and palletizing systems (60 years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>AVE Technologies<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">International presence in 60 countries (60+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>EMS Logik<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Palletizing and depalletizing systems (Italy)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>ABM Automazioni<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Robotic machines and custom solutions (founded 2006)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Cosmapack<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Packaging machines across diverse sectors (40+ years)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Mondo & Scaglione<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Wine industry packaging expertise (50+ years)<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Used palletizers from these manufacturers offer <strong>proven technology<\/strong> with available spare parts and service support worldwide.<\/p>","parent":0,"count":44,"filter":"raw"},"manufacturer":{"term_id":5229,"name":"FANUC","slug":"fanuc-es","term_group":0,"term_taxonomy_id":5229,"taxonomy":"manufacturer","description":"","parent":0,"count":7,"filter":"raw"},"model":"410IC\/185","year":{"value":"2018","label":"2018"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":211,"name":"Pallet Wrapper","slug":"used-pallet-wrapper","term_group":0,"term_taxonomy_id":211,"taxonomy":"machine_types","description":"<p>A <strong>pallet wrapper<\/strong> assembles, stabilizes, and protects loads of various sizes using <strong>stretch film<\/strong>, guaranteeing safe transport. Wrapping represents the final phase of the production process and the first essential step in the <strong>logistics chain<\/strong>.<\/p>\r\n\r\n<p>Pallet wrappers are available in <strong>automatic<\/strong> and <strong>semi-automatic<\/strong> configurations with three main solutions: <strong>rotating table<\/strong>, <strong>rotating arm<\/strong>, and <strong>rotating ring<\/strong>.<\/p>\r\n\r\n<h2>Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Automatic wrapping machines<\/strong> transport pallets via roller or chain conveyors without operator intervention. When the pallet reaches the correct position, the machine executes the selected wrapping cycle according to preset parameters and automatically conveys the pallet to the outfeed section upon completion.<\/p>\r\n\r\n<p><strong>Perimeter safety guards<\/strong> are required by law to prevent access during cycle operation.<\/p>\r\n\r\n<h3>Automatic Rotating Table<\/h3>\r\n\r\n<p>The <strong>rotating table wrapper<\/strong> features a rotating platform equipped with transport systems (roller conveyor or chain) and automatic function devices including <strong>film gripper and cutting<\/strong>.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>20 to 55 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Minimum footprint<\/strong> \u2014 smallest floor space requirement<\/li>\r\n    <li><strong>Ease of operation<\/strong><\/li>\r\n    <li><strong>Low maintenance<\/strong> requirements<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Arm<\/h3>\r\n\r\n<p>The <strong>rotating arm wrapper<\/strong> keeps the pallet stationary while the arm rotates around it, making it particularly suitable for <strong>unstable loads<\/strong> at risk of falling during rotation.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: <strong>55 to 100 pallets\/hour<\/strong><\/li>\r\n    <li>Ideal for <strong>unstable or heavy pallets<\/strong><\/li>\r\n    <li>Pallet remains <strong>stationary<\/strong> during wrapping<\/li>\r\n<\/ul>\r\n\r\n<h3>Automatic Rotating Ring<\/h3>\r\n\r\n<p>The <strong>rotating ring wrapper<\/strong> delivers the highest production rates with technical characteristics satisfying specific requirements for wrapping cycles and plant layout.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production capacity: up to <strong>160 pallets\/hour<\/strong><\/li>\r\n    <li><strong>Maximum throughput<\/strong> for high-volume operations<\/li>\r\n    <li>Customizable <strong>wrapping cycles<\/strong> and <strong>layout integration<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Pallet Wrappers<\/h2>\r\n\r\n<p><strong>Semi-automatic wrappers<\/strong> suit operations requiring moderate productivity with operator supervision. These machines offer <strong>versatile use<\/strong> across various operating conditions.<\/p>\r\n\r\n<p>Available configurations:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Rotating table<\/strong> \u2014 pallet rotates on platform<\/li>\r\n    <li><strong>Rotating arm<\/strong> \u2014 arm rotates around stationary pallet<\/li>\r\n    <li><strong>Self-propelled robots<\/strong> \u2014 mobile units rotating around pallets<\/li>\r\n<\/ul>\r\n\r\n<h2>Wrapper Configuration Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Capacity<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Table<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">20\u201355 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Limited space; stable loads; low maintenance priority<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Arm<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">55\u2013100 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Unstable or heavy pallets; medium-high volume<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotating Ring<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 160 pallets\/hour<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-volume production; custom cycle requirements<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Pre-Stretch System<\/h2>\r\n\r\n<p>All automatic and semi-automatic wrappers are equipped with a <strong>reel holder trolley<\/strong> featuring a motorized <strong>film pre-stretch system<\/strong>.<\/p>\r\n\r\n<p><strong>Pre-stretch<\/strong> elongates the film to create elasticity, with the resulting elastic force keeping pallet goods compact. The system offers significant advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Pre-stretch percentage adjustable from <strong>0% to 450%<\/strong> depending on film characteristics<\/li>\r\n    <li>Adjustment via <strong>gear replacement<\/strong> or <strong>inverter control<\/strong> from electrical panel<\/li>\r\n    <li><strong>Motor speed variation<\/strong> on carriage controls stretch ratio<\/li>\r\n    <li>Significant <strong>film consumption reduction<\/strong><\/li>\r\n    <li><strong>Different pre-stretch values<\/strong> programmable for each cycle phase<\/li>\r\n    <li>Maximized <strong>load stability<\/strong> performance<\/li>\r\n<\/ul>\r\n\r\n<p>Optimal pre-stretch settings maximize film characteristics while ensuring <strong>palletized load stability<\/strong> throughout the logistics chain.<\/p>","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":14274,"name":"Muller","slug":"muller-es","term_group":0,"term_taxonomy_id":14274,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"Octopus","year":{"value":"2018","label":"2018"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isob\u00e1rico"},"isobaric":true,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/wmtbocmd3dm9iv8qg0tr3\/AGSTEig7mA182O0KQWE0b54?rlkey=izv2cecr93scqpj8v0qk5yf7l&st=vmm9jxj1&dl=0","description":"<div class=\"flex-1 overflow-hidden\">\n<div class=\"h-full\">\n<div class=\"react-scroll-to-bottom--css-dlnmr-79elbk h-full\">\n<div class=\"react-scroll-to-bottom--css-dlnmr-1n7m0yu\">\n<div class=\"flex flex-col text-sm md:pb-9\">\n<article class=\"w-full text-token-text-primary focus-visible:outline-2 focus-visible:outline-offset-[-4px]\" dir=\"auto\" data-testid=\"conversation-turn-9\" data-scroll-anchor=\"true\">\n<div class=\"text-base py-[18px] px-3 md:px-4 m-auto w-full md:px-5 lg:px-4 xl:px-5\">\n<div class=\"mx-auto flex flex-1 gap-4 text-base md:gap-5 lg:gap-6 md:max-w-3xl lg:max-w-[40rem] xl:max-w-[48rem]\">\n<div class=\"group\/conversation-turn relative flex w-full min-w-0 flex-col agent-turn\">\n<div class=\"flex-col gap-1 md:gap-3\">\n<div class=\"flex max-w-full flex-col flex-grow\">\n<div class=\"min-h-8 text-message flex w-full flex-col items-end gap-2 whitespace-normal break-words [.text-message+&#038;]:mt-5\" dir=\"auto\" data-message-author-role=\"assistant\" data-message-id=\"f08c7d55-f20d-4489-bee5-5e65c4e7876d\">\n<div class=\"flex w-full flex-col gap-1 empty:hidden first:pt-[3px]\">\n<div class=\"markdown prose w-full break-words dark:prose-invert light\">\n<h2><strong>L\u00ednea completa de embotellado para envases de bebidas de vidrio de 187 ml<\/strong><\/h2>\n<p>La l\u00ednea completa de embotellado para envases de pl\u00e1stico de bebidas de 187 ml representa una soluci\u00f3n de vanguardia en el campo del embotellado automatizado. Dise\u00f1ado para productos vitivin\u00edcolas, es capaz de funcionar a una impresionante velocidad de hasta 250 botellas por minuto. Esta alta capacidad de producci\u00f3n es posible gracias a la integraci\u00f3n de maquinaria altamente especializada que trabaja en perfecta sinergia. Cada componente de la l\u00ednea ha sido seleccionado para garantizar la eficiencia, la fiabilidad y la calidad superior en el proceso de embotellado. Si bien la configuraci\u00f3n actual est\u00e1 optimizada para el vino, la flexibilidad de la maquinaria permite adaptaciones a otras bebidas, manteniendo siempre altos est\u00e1ndares operativos.    <\/p>\n<p>\u00a0<\/p>\n<p><strong>Emmeti MT665 Despaletizador de botellas vac\u00edas A\u00f1o 2017<\/strong><\/p>\n<p>El despaletizador de botellas vac\u00edas Emmeti MT665, construido en 2017, es el elemento inicial de la l\u00ednea de embotellado. Esta m\u00e1quina est\u00e1 dise\u00f1ada para manejar el flujo de botellas vac\u00edas con precisi\u00f3n y velocidad. El transportador de acumulaci\u00f3n de botellas vac\u00edas garantiza una alimentaci\u00f3n continua al sistema, minimizando el tiempo de inactividad. El transportador de un solo filtro orienta uniformemente las botellas hacia el monobloque, lo que garantiza un flujo constante. El apilador de palets vac\u00edos optimiza el espacio de almacenamiento, mientras que el sistema para eliminar la pel\u00edcula de pl\u00e1stico superior del palet y el dispositivo para eliminar las hojas deslizantes automatizan a\u00fan m\u00e1s el proceso. El panel de control independiente con estaci\u00f3n HMI ofrece una interfaz intuitiva para monitorear y ajustar las operaciones, mejorando la eficiencia operativa.     <\/p>\n<p>\u00a0<\/p>\n<p><strong>Transportador de acero inoxidable Nercon<\/strong><\/p>\n<p>El transportador de acero inoxidable fabricado por Nercon desempe\u00f1a un papel crucial en la transferencia de botellas vac\u00edas del despaletizador al sistema monobloque. Fabricado \u00edntegramente en acero inoxidable, el transportador garantiza altos est\u00e1ndares de higiene, esenciales en el sector de alimentos y bebidas. Su robusta estructura garantiza una larga durabilidad y resistencia al desgaste. El dise\u00f1o modular del transportador permite un f\u00e1cil mantenimiento y limpieza, lo que reduce el tiempo de inactividad. Adem\u00e1s, el sistema est\u00e1 equipado con sensores y controles para monitorear el flujo de botellas, evitando acumulaciones o bloqueos que podr\u00edan comprometer la productividad de la l\u00ednea.    <\/p>\n<p>\u00a0<\/p>\n<p><strong>Bertolasso 35-72-12 Relleno Monobloque<\/strong><\/p>\n<p>El coraz\u00f3n de la l\u00ednea de embotellado es el monobloque de llenado Bertolasso, un conjunto integrado de maquinaria que realiza operaciones de enjuague, llenado y taponado. La enjuagadora de 35 cabezales asegura una limpieza a fondo de las botellas, eliminando cualquier contaminante y garantizando la calidad del producto final. La llenadora Ambra de 72 cabezales permite un llenado preciso y r\u00e1pido, manteniendo la consistencia en el volumen de cada botella. La taponadora Sigma modelo 106 de 12 cabezales, equipada con cabezales Technomax y tolva\/clasificadora AROL, garantiza un cierre herm\u00e9tico y seguro, preservando la integridad del producto. El panel de control de acero inoxidable ofrece a los operadores una interfaz f\u00e1cil de usar para monitorear y ajustar los par\u00e1metros operativos, lo que contribuye a altos est\u00e1ndares de calidad y productividad.    <\/p>\n<p>\u00a0<\/p>\n<p><strong>Sistema de Dosificaci\u00f3n e Inspecci\u00f3n<\/strong><\/p>\n<p>Para garantizar la frescura y la conservaci\u00f3n \u00f3ptima de las bebidas, la l\u00ednea completa de embotellado para botellas de vidrio de 187 ml 15000 bph 187 ml est\u00e1 equipada con un sistema de dosificaci\u00f3n de nitr\u00f3geno-CO2 S.B.R. con estaci\u00f3n HMI. Este sistema inyecta gas inerte en las botellas, reduciendo la oxidaci\u00f3n y prolongando la vida \u00fatil del producto. La estaci\u00f3n HMI permite un control preciso de la dosificaci\u00f3n, adapt\u00e1ndose a las necesidades espec\u00edficas del producto. Adem\u00e1s, el sistema de inspecci\u00f3n SICK es fundamental para el control de calidad. Utiliza sensores avanzados para detectar el nivel de llenado, la presencia de tapas y las etiquetas, identificando cualquier anomal\u00eda. Esto permite una intervenci\u00f3n r\u00e1pida, minimizando el desperdicio y asegurando que solo los productos conformes lleguen al consumidor.     <\/p>\n<p>\u00a0<\/p>\n<p><strong>Embalaje con maquinaria Pearson<\/strong><\/p>\n<p>El envasado es una fase cr\u00edtica que afecta a la protecci\u00f3n y presentaci\u00f3n del producto. La l\u00ednea utiliza una formadora de cajas de cart\u00f3n Pearson modelo CE70, construida en 2012, que pliega y pega cajas de cart\u00f3n con precisi\u00f3n gracias al sistema de encolado Nordson ProBlue. El cargador de 4,5 metros de largo proporciona una autonom\u00eda operativa sustancial, lo que reduce la frecuencia de las recargas de material. Las dos formadoras de bandejas Pearson modelo BE60, construidas en 2016, son ideales para crear envases pr\u00e1cticos y atractivos para el consumidor final. El multi-packer de Pearson modelo MP-35 optimiza el proceso de empaquetado m\u00faltiple, mejorando la eficiencia y reduciendo los costos operativos.    <\/p>\n<p>\u00a0<\/p>\n<p><strong>Etiquetado y embalaje de cajas<\/strong><\/p>\n<p>El etiquetado se realiza mediante la etiquetadora Autocol de Krones con 30 estaciones, reconocida por su precisi\u00f3n y fiabilidad. Esta m\u00e1quina aplica etiquetas con precisi\u00f3n milim\u00e9trica, contribuyendo a la imagen profesional del producto. El panel de control independiente de acero inoxidable permite una f\u00e1cil configuraci\u00f3n de los par\u00e1metros de etiquetado. El transportador Hartness garantiza un transporte suave de las botellas llenas, sincronizando perfectamente las diferentes etapas del proceso. La encajadora Hartness modelo 835 automatiza la fase de embalaje, colocando las botellas en cajas de forma r\u00e1pida y segura, minimizando el riesgo de da\u00f1os.    <\/p>\n<p>\u00a0<\/p>\n<p><strong>Sellado de cajas y etiquetado de la l\u00ednea completa de embotellado para botellas de vidrio de 187 ml 15000 bph 187 ml<br \/>\n<\/strong><\/p>\n<p>El sellado de cajas se conf\u00eda a la selladora de cajas Pearson modelo CS25, construida en 2016. Esta m\u00e1quina utiliza un sistema de encolado Nordson ProBlue para garantizar un cierre s\u00f3lido y duradero de las cajas. La estaci\u00f3n de etiquetado de cajas est\u00e1 equipada con dos cabezales de etiquetas Sato modelo S84, que aplican etiquetas de forma precisa y r\u00e1pida. El volteador de cajas con cinta transportadora de &#8220;tacto suave&#8221; manipula suavemente los paquetes, evitando da\u00f1os. La controladora de peso integrada verifica el peso de las cajas, asegur\u00e1ndose de que cada paquete cumple con los est\u00e1ndares requeridos e identificando cualquier anomal\u00eda en el contenido.    <\/p>\n<p>\u00a0<\/p>\n<p><strong>Paletizado y enfardado de palets<\/strong><\/p>\n<p>La fase final del proceso es el paletizado y envoltura de cargas para su env\u00edo. El robot Fanuc modelo 410IC \/ 185 con cabezal de vac\u00edo representa una soluci\u00f3n avanzada para el paletizado automatizado. Gracias a su precisi\u00f3n y rapidez, organiza eficazmente las cajas en palets, optimizando el espacio y garantizando la estabilidad de la carga. La valla de seguridad garantiza que la operaci\u00f3n se lleve a cabo con total seguridad para los operadores. El dispensador de palets automatiza a\u00fan m\u00e1s el proceso, reduciendo el tiempo de inactividad. La envolvedora de palets Muller Octopus modelo 1717 &#8220;Ring&#8221; utiliza la tecnolog\u00eda de anillo para envolver los palets con film estirable, protegiendo la carga de agentes externos y facilitando el transporte.     <\/p>\n<p>\u00a0<\/p>\n<p><strong>Condiciones de la l\u00ednea y equipo<\/strong><\/p>\n<p>La l\u00ednea completa de embotellado para envases de pl\u00e1stico de bebidas de 187 ml se suministra con todas las piezas de repuesto y recambio disponibles, lo que garantiza la continuidad operativa y facilita el mantenimiento. Se incluye documentaci\u00f3n completa, que incluye manuales y esquemas digitales, que proporciona toda la informaci\u00f3n necesaria para la instalaci\u00f3n, el funcionamiento y el mantenimiento. Actualmente, la l\u00ednea est\u00e1 instalada pero en producci\u00f3n, lo que significa que se puede poner en funcionamiento r\u00e1pidamente con una intervenci\u00f3n m\u00ednima. El excelente estado de la maquinaria atestigua el cuidado y el mantenimiento recibidos a lo largo del tiempo. Todos los equipos se venden en su estado actual, &#8220;tal cual, donde est\u00e1&#8221;, lo que ofrece una oportunidad \u00fanica de adquirir una l\u00ednea de embotellado de alta calidad a un valor competitivo.    <\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/article>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC508-es.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/753077","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/753077\/revisions"}],"predecessor-version":[{"id":753080,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/753077\/revisions\/753080"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=753077"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=753077"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=753077"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=753077"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=753077"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=753077"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}