{"id":729125,"date":"2024-05-09T11:15:08","date_gmt":"2024-05-09T10:15:08","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=729125"},"modified":"2024-07-23T14:38:37","modified_gmt":"2024-07-23T13:38:37","slug":"l%c3%adnea-de-procesamiento-y-llenado-usada-para-productos-l%c3%a1cteos-hasta-20000-ld%c3%ada-lc433","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-de-procesamiento-y-llenado-usada-para-productos-l%c3%a1cteos-hasta-20000-ld%c3%ada-lc433\/","title":{"rendered":"L\u00ednea de procesamiento y llenado usada para productos l\u00e1cteos hasta 20000 l\/d\u00eda"},"author":32,"featured_media":0,"template":"","format":[],"container":[2626,1041],"machine_types":[7321],"manufacturer":[13569,3180],"type_of_product":[1044],"class_list":["post-729125","machines","type-machines","status-publish","hentry","container-bolsa","container-pet-es","machine_types-lineas-completas","manufacturer-scremac-es","manufacturer-videojet-es","type_of_product-lacteos"],"acf":{"refno":"LC433","year":"","speed":"","condition":{"value":"2","label":"Almac\u00e9n"},"fill_type":{"value":"1","label":"Aseptic"},"isobaric":false,"company":677122,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"6","label":"L\/h"}},"trans_ok":true,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/38chud40n8led89iocu0j\/AD9FAe4bfE1GOgr5TN3xuVI?rlkey=h6rax5z49hee0isf651m5r5ph&st=fpe4vfzq&dl=0","neck_type":"","crmed":false,"description":"

L\u00ednea de Procesamiento y Llenado de Productos L\u00e1cteos hasta 20.000 L\/D\u00eda<\/h2>\n

Esta l\u00ednea de procesamiento gestiona eficientemente vol\u00famenes entre 15.000 y 20.000 litros de leche al d\u00eda. En consecuencia, garantiza una alta eficiencia y la m\u00e1s alta calidad de los productos terminados. Su capacidad permite as\u00ed un alto retorno de la producci\u00f3n diaria, lo cual es crucial para operaciones a gran escala.<\/p>\n

Capacidades de embalaje<\/h3>\n

Adem\u00e1s, el sistema de envasado especializado de la l\u00ednea maneja h\u00e1bilmente varios tipos de productos l\u00e1cteos. Por ejemplo, los trabajadores envasan leche en bolsas de PVC de 1,0 litro a un ritmo de 2.400 unidades por hora. Adem\u00e1s, envasan yogur y k\u00e9fir en envases de 410 gramos y 180 gramos a una capacidad de 3.000 piezas por hora, as\u00ed como en botellas PET de 0,5 litros y 1,0 litros a un ritmo de 1.000 piezas por hora. Adem\u00e1s, los trabajadores envasan la nata agria tanto en recipientes como en tazones de 1.000 gramos, cada uno con una capacidad de 3.000 unidades por hora. De igual forma, envasan queso en envases de 5,0 kg y 10,0 kg para queso fresco, y en l\u00e1minas al vac\u00edo de 500 y 1.000 gramos para queso loncheado.<\/p>\n

Especificaciones del equipo<\/h3>\n

Fabricantes de Italia, Eslovenia y Serbia construyeron el equipo entre 1999 y 2016, lo que demuestra la calidad y durabilidad de las m\u00e1quinas. En concreto, la unidad de recepci\u00f3n de leche cuenta con contadores digitales y sistemas de eliminaci\u00f3n de espuma actualizados en 2014. Incluye tanques horizontales y verticales con capacidades de hasta 3.200 litros, ideales para almacenamiento y refrigeraci\u00f3n.<\/p>\n

Unidades de fermentaci\u00f3n y l\u00edneas de llenado<\/h3>\n

Los duplicadores aislados con paredes dobles y mezcladores planetarios respaldan las funcionalidades de fermentaci\u00f3n de la l\u00ednea, que son esenciales para mantener la uniformidad del producto durante la fermentaci\u00f3n. Asimismo, las l\u00edneas de llenado automatizadas distribuyen de manera eficiente crema agria, yogur y leche en varios formatos de empaque, maximizando as\u00ed la productividad y reduciendo el tiempo de inactividad.<\/p>\n

Complementos y Mantenimiento de Equipos<\/h3>\n

Adem\u00e1s, la l\u00ednea incluye accesorios como trilicuadora para leche en polvo, envasadoras al vac\u00edo para queso y sistemas de enfriamiento para almacenes. Estos componentes son cruciales para ampliar la conservaci\u00f3n y garantizar la seguridad alimentaria. El equipo ha realizado revisiones y mantenimiento regulares del equipo hasta que ces\u00f3 la producci\u00f3n en 2020, demostrando as\u00ed un compromiso constante con el mantenimiento y la eficiencia operativa.<\/p>\n

En conclusi\u00f3n, estos detalles resaltan la capacidad de la l\u00ednea para producir grandes vol\u00famenes y su configuraci\u00f3n para garantizar versatilidad y confiabilidad en el tiempo, claves para quienes operan en el sector l\u00e1cteo a gran escala.<\/p>\n

Lista de componentes de la l\u00ednea:<\/h3>\n

Unidad receptora de leche<\/p>\n

Contador digital con quitaespuma (2014)<\/p>\n

Tanque horizontal (lactofreeze) capacidad 3.200 l refrigeraci\u00f3n sobre fre\u00f3n – 3 piezas<\/p>\n

Capacidad del tanque vertical 3.000 l – 2 piezas<\/p>\n

Unidad de pasteurizaci\u00f3n<\/p>\n

Pasteurizador (flujo) con retenedores capacidad 2.000 l<\/p>\n

Separador (autolimpiante), capacidad 2.000 l<\/p>\n

Capacidad del homogeneizador 2.000 l<\/p>\n

(Fabricante Scremac Italia 2000 a\u00f1o)<\/p>\n

Unidad de fermentaci\u00f3n<\/p>\n

Volumen duplicador 2.000 l – doble pared aislada con mezclador planetario 2010<\/p>\n

Volumen duplicador 1.000 l – doble pared aislada con mezclador planetario 2010.<\/p>\n

L\u00edneas de llenado<\/p>\n

Llenadora autom\u00e1tica de dos hileras para llenar tazones con crema agria<\/p>\n

Llenadora autom\u00e1tica para llenado de nata agria y yogur en envases de 410 gr, 2014<\/p>\n

Llenadora autom\u00e1tica para llenado de yogur y crema agria en envases de 180 gr 2008<\/p>\n

Llenadora \u2013 taponadora \u2013 inkjet con t\u00fanel autom\u00e1tico. Botellas de 1,0 ly 0,5 l, 2016<\/p>\n

Llenadora para leche y yogur en bolsas de PVC de 1,0 l.<\/p>\n

Videojet – marcador de fecha autom\u00e1tico – 2 piezas<\/p>\n

Otro equipo<\/p>\n

Cuba para queso aislada con HARF, volumen 1.600 l. 2008<\/p>\n

Triblender 500 L para reconstrucci\u00f3n de leche en polvo, 2015<\/p>\n

Envasadora al vac\u00edo para queso con compresor nuevo<\/p>\n

Unidad para agua fr\u00eda, volumen 10.000 l, refrigeraci\u00f3n con fre\u00f3n, 2000<\/p>\n

CIP para lavado, autom\u00e1tico, capacidad 3×300 l, 2000<\/p>\n

Sopladora semiautom\u00e1tica de 1,0 ly 0,5 l con compresor Boge, 2010<\/p>\n

Sistema de refrigeraci\u00f3n completo para refrigeraci\u00f3n de almac\u00e9n de productos terminados, que<\/p>\n

Est\u00e1 programado para calentar y enfriar la c\u00e1mara de fermentaci\u00f3n.<\/p>\n

Mini (laboratorio de propulsi\u00f3n)<\/p>\n

Caldera de combustible s\u00f3lido (le\u00f1a) 250 kW.<\/p>\n

Monobomba<\/p>\n

Todo el equipo est\u00e1 conectado con accesorios de tuber\u00eda y bombas para el trabajo.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC433-es.pdf","machine_number":"433","machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2014","label":"2014"},"notes":"","machine_type_as_text":"Unidad receptora de leche"},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

              A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

              The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

              Types of Pasteurizers<\/h2>\r\n\r\n

              Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

              Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

              Typical configuration includes:<\/p>\r\n\r\n

                \r\n
              • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
              • Complete valve and piping systems<\/strong><\/li>\r\n
              • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
              • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                Tunnel Pasteurizers<\/h3>\r\n\r\n

                Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                Construction and Materials<\/h2>\r\n\r\n

                Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                  \r\n
                • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                  Process Connections<\/h2>\r\n\r\n

                  Flash pasteurizers include connections for:<\/p>\r\n\r\n

                    \r\n
                  • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                  • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                  • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                  • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                    Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                    Control and Safety Systems<\/h2>\r\n\r\n

                    Pasteurizer control systems include:<\/p>\r\n\r\n

                      \r\n
                    • PLC control<\/strong> for automatic operation<\/li>\r\n
                    • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                    • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                    • Visual alarms<\/strong> for fault indication<\/li>\r\n
                    • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                      Safety Features<\/h3>\r\n\r\n
                        \r\n
                      • General safety switch<\/strong><\/li>\r\n
                      • Thermal protection<\/strong><\/li>\r\n
                      • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                      • IP 55 protection<\/strong> rating<\/li>\r\n
                      • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                        Automatic Washing System<\/h2>\r\n\r\n

                        Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                          \r\n
                        • Steam valve<\/strong> for sterilization<\/li>\r\n
                        • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                        • Hot water circulation<\/strong><\/li>\r\n
                        • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                          Installation Requirements<\/h2>\r\n\r\n

                          Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                            \r\n
                          • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                          • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                          • Steam<\/strong> \u2014 heating source<\/li>\r\n
                          • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                            Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2000","label":"2000"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

                            This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

                            Equipment Types Available<\/h2>\r\n\r\n

                            The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

                            Container Handling<\/h3>\r\n\r\n
                              \r\n
                            • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
                            • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
                            • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                              Packaging Equipment<\/h3>\r\n\r\n
                                \r\n
                              • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                              • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                              • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                                Process Systems<\/h3>\r\n\r\n
                                  \r\n
                                • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                                • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                                • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                                  Utilities and Support<\/h3>\r\n\r\n
                                    \r\n
                                  • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                                  • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                                  • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                                    Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                    Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                    Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                                    Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                                    Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                                    Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                    Equipment Availability<\/h2>\r\n\r\n

                                    Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                                      \r\n
                                    • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                                    • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                                    • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                                    • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                                      Spare Parts Consideration<\/h2>\r\n\r\n

                                      For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                                      Key spare parts categories:<\/p>\r\n\r\n

                                        \r\n
                                      • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                                      • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                                      • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                                      • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"Duplicator volume of 1000l and 2000l","machine_type_as_text":"Unidad de fermentaci\u00f3n"},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

                                        A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

                                        During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                                          \r\n
                                        • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
                                        • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
                                        • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
                                        • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                                          The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                                          Types of Filling Machines<\/h2>\r\n\r\n

                                          Linear Filling Machines<\/h3>\r\n\r\n

                                          Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                                          Rotary Filling Machines<\/h3>\r\n\r\n

                                          Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                                          Filling Methods<\/h2>\r\n\r\n

                                          Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                                          Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                                          Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                                          After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                                          Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                                          Vacuum (Depression) Filling<\/h3>\r\n\r\n

                                          In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                                          Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                                          Volumetric Filling<\/h3>\r\n\r\n

                                          Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                                          Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                                          Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                                          Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                                            \r\n
                                          • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                                          • No degassing required at various production stages<\/li>\r\n
                                          • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                                          • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                                            Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                                            Hot Filling<\/h3>\r\n\r\n

                                            Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                                            Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                                            Aseptic Filling<\/h3>\r\n\r\n

                                            Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                                            Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                                            Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                            Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                            Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                                            Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                                            Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                                            Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                                            Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                                            Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                            Filling Machine Construction<\/h2>\r\n\r\n

                                            The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                                              \r\n
                                            • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                                            • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                                            • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                                            • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                                              Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                                              Filling Monoblocks<\/h2>\r\n\r\n

                                              A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                                                \r\n
                                              • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                                              • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                                              • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                                                The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                                                Purchasing Used Filling Machines<\/h2>\r\n\r\n

                                                Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                                                  \r\n
                                                • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                                • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                                                • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                                                  Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":13291,"name":"Scremac","slug":"scremac","term_group":0,"term_taxonomy_id":13291,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":"","notes":"5 rellenos diferentes para los tipos de productos.","machine_type_as_text":""},{"machine_type":{"term_id":5127,"name":"Printer","slug":"printer","term_group":0,"term_taxonomy_id":5127,"taxonomy":"machine_types","description":"","parent":0,"count":1,"filter":"raw"},"manufacturer":{"term_id":3036,"name":"VIDEOJET","slug":"videojet","term_group":0,"term_taxonomy_id":3036,"taxonomy":"manufacturer","description":"","parent":0,"count":29,"filter":"raw"},"model":"","year":"","notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/729125","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/729125\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=729125"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=729125"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=729125"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=729125"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=729125"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=729125"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}