{"id":724227,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T08:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=724227"},"modified":"2024-04-24T11:08:56","modified_gmt":"2024-04-24T10:08:56","slug":"l%c3%adnea-de-llenado-sacmi-de-segunda-mano-para-bag-in-box-hasta-650-sacosh-lc420","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-de-llenado-sacmi-de-segunda-mano-para-bag-in-box-hasta-650-sacosh-lc420\/","title":{"rendered":"L\u00ednea de llenado Sacmi de segunda mano para bag in box hasta 650 sacos\/h"},"author":32,"featured_media":0,"template":"","format":[1197,9611,1175,1189],"container":[3555],"machine_types":[7321],"manufacturer":[2304],"type_of_product":[1050],"class_list":["post-724227","machines","type-machines","status-publish","hentry","container-bag-in-box-es","format-10-l-es","format-20-l-es","format-3-0-l-es","format-5-l-es","machine_types-lineas-completas","manufacturer-sacmi-es","type_of_product-vino-tranquilo"],"acf":{"refno":"LC420","year":{"value":"2010","label":"2010"},"speed":"650","fill_type":{"value":"2","label":"Gravedad \/ depresi\u00f3n leve"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":false,"dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/9krnihrasv4fm6cjsvh04\/h?rlkey=t09rb57rpoqgpbu0dz33zdg8m&dl=0","description":"
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L\u00ednea de llenado usada de Sacmi para Bag in Box, hasta 650 bolsas\/hora<\/h2>\n

Introducci\u00f3n a la Eficiencia y Precisi\u00f3n<\/h3>\n

La l\u00ednea de llenado usada de Sacmi ejemplifica eficiencia, dirigida a aplicaciones de Bag in Box con una capacidad de hasta 650 bolsas\/hora. Es importante destacar que est\u00e1 lista para operar, facilitando su integraci\u00f3n sin problemas en las l\u00edneas de producci\u00f3n.<\/p>\n

Versatilidad en el Manejo de Contenedores de la L\u00ednea de Llenado para Bag in Box<\/h3>\n

Adem\u00e1s, esta maquinaria acomoda una variedad de tama\u00f1os de Bag in Box, incluyendo 3 L, 5 L, 10 L, y si es necesario tambi\u00e9n para 20 L. Esta versatilidad asegura que los productores puedan satisfacer con facilidad las diversas demandas del mercado.<\/p>\n

Metodolog\u00eda de Llenado Innovadora<\/h3>\n

Adem\u00e1s, la l\u00ednea emplea una t\u00e9cnica sofisticada de llenado por gravedad y depresi\u00f3n ligera. Espec\u00edficamente, este enfoque est\u00e1 dise\u00f1ado para manejar vino tranquilo, optimizando la preservaci\u00f3n de la calidad durante el proceso de llenado.<\/p>\n

Eficiencia Operativa y Velocidad<\/h3>\n

Adem\u00e1s, la l\u00ednea de llenado est\u00e1 dise\u00f1ada para lograr una eficiencia operativa m\u00e1xima. Alcanza velocidades notables de hasta 650 bolsas por hora. En consecuencia, esta capacidad respalda los requisitos de producci\u00f3n de alto volumen.<\/p>\n

Adaptabilidad a Varios Formatos<\/h3>\n

La adaptabilidad de formato de la m\u00e1quina es una caracter\u00edstica clave, permitiendo cambios r\u00e1pidos entre diferentes tama\u00f1os de Bag in Box. As\u00ed, reduce el tiempo de inactividad y mejora la flexibilidad de producci\u00f3n.<\/p>\n

Ventajas del Llenado por Gravedad\/Depresi\u00f3n Ligera<\/h3>\n

Adem\u00e1s, el m\u00e9todo de llenado por gravedad y depresi\u00f3n ligera minimiza los riesgos de oxidaci\u00f3n del vino. Asegura la preservaci\u00f3n de las propiedades organol\u00e9pticas del vino, manteniendo la calidad del producto desde el llenado hasta el consumo.<\/p>\n

Especificaciones T\u00e9cnicas para un Rendimiento \u00d3ptimo de la L\u00ednea de Llenado para Bag in Box<\/h3>\n

Las especificaciones t\u00e9cnicas de la l\u00ednea de llenado est\u00e1n adaptadas para productos de vino tranquilo. El proceso suave de llenado protege al vino contra la agitaci\u00f3n, crucial para mantener la integridad del sabor y aroma.<\/p>\n

Mantenimiento y Preparaci\u00f3n Operativa<\/h3>\n

Las verificaciones regulares de mantenimiento son esenciales para mantener la preparaci\u00f3n operativa. El dise\u00f1o facilita el acceso para el mantenimiento, promoviendo la resoluci\u00f3n eficiente de problemas y minimizando posibles tiempos de inactividad.<\/p>\n

Mejora del Rendimiento de Producci\u00f3n<\/h3>\n

Es importante destacar que la capacidad de ajustarse r\u00e1pidamente a diferentes tama\u00f1os de bolsa mejora el rendimiento de producci\u00f3n. Esta adaptabilidad es crucial para satisfacer los diversos requisitos de empaque sin sacrificar velocidad o eficiencia.<\/p>\n

Conclusi\u00f3n de la L\u00ednea de Llenado para Bag in Box<\/h3>\n

En conclusi\u00f3n, la l\u00ednea de llenado usada de Sacmi para aplicaciones de Bag in Box de hasta 650 bolsas\/hora representa una excelencia t\u00e9cnica. Su dise\u00f1o prioriza la eficiencia, versatilidad y calidad, convirti\u00e9ndola en un activo invaluable para las operaciones de embotellado de vino que buscan optimizar sus capacidades de producci\u00f3n mientras aseguran la integridad del producto.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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<\/div>\n","neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC420-es.pdf","machine_number":"420","condition":{"value":"1","label":"Listo para operar"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":2304,"name":"Sacmi","slug":"sacmi-es","term_group":0,"term_taxonomy_id":2304,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":"Alimentador de casos"},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":2304,"name":"Sacmi","slug":"sacmi-es","term_group":0,"term_taxonomy_id":2304,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

              A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

              During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

                \r\n
              • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
              • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
              • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
              • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

                The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

                Types of Filling Machines<\/h2>\r\n\r\n

                Linear Filling Machines<\/h3>\r\n\r\n

                Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

                Rotary Filling Machines<\/h3>\r\n\r\n

                Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

                Filling Methods<\/h2>\r\n\r\n

                Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

                Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

                Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

                After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

                Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

                Vacuum (Depression) Filling<\/h3>\r\n\r\n

                In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

                Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

                Volumetric Filling<\/h3>\r\n\r\n

                Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

                Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

                Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

                Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

                  \r\n
                • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
                • No degassing required at various production stages<\/li>\r\n
                • Zero oxygen increase<\/strong> in wine<\/li>\r\n
                • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

                  Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

                  Hot Filling<\/h3>\r\n\r\n

                  Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

                  Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

                  Aseptic Filling<\/h3>\r\n\r\n

                  Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

                  Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

                  Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                  Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
                  Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
                  Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
                  Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
                  Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
                  Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Filling Machine Construction<\/h2>\r\n\r\n

                  The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

                    \r\n
                  • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
                  • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
                  • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
                  • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

                    Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

                    Filling Monoblocks<\/h2>\r\n\r\n

                    A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

                      \r\n
                    • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
                    • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
                    • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

                      The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

                      Purchasing Used Filling Machines<\/h2>\r\n\r\n

                      Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

                        \r\n
                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                      • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
                      • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

                        Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":2304,"name":"Sacmi","slug":"sacmi-es","term_group":0,"term_taxonomy_id":2304,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":192,"name":"Case Sealer","slug":"case-sealer","term_group":0,"term_taxonomy_id":192,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":2304,"name":"Sacmi","slug":"sacmi-es","term_group":0,"term_taxonomy_id":2304,"taxonomy":"manufacturer","description":"","parent":0,"count":28,"filter":"raw"},"model":"","year":{"value":"2006","label":"2006"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/724227","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/724227\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=724227"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=724227"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=724227"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=724227"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=724227"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=724227"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}