La l\u00ednea Complete utilizada para procesar frutas y hortalizas hasta 2,5 toneladas por hora representa una importante innovaci\u00f3n en el sector agroalimentario. Con un a\u00f1o de producci\u00f3n 2017\/18, esta l\u00ednea ha sido dise\u00f1ada para maximizar la eficiencia y la calidad del producto terminado.<\/p>\n
El proceso comienza con la recepci\u00f3n de frutas y verduras, mediante el sistema Barboter del fabricante PIGO. Este componente tiene una capacidad de 2,5 a 3 toneladas por hora. Es crucial garantizar que los productos entrantes est\u00e9n adecuadamente preparados para las etapas posteriores.<\/p>\n
A continuaci\u00f3n, las frutas y verduras sometidas a control se someten a una minuciosa inspecci\u00f3n. Esta fase est\u00e1 gestionada por un sistema del fabricante PIGO. El equipo tiene un ancho de 80 cm y un largo de 5 m, permitiendo un control detallado de los productos.
\nCortador<\/p>\n
La fase de corte, realizada por el fabricante PROCESSING, tiene una capacidad de 1 \u2013 1,5 toneladas por hora. Este paso es crucial para preparar frutas y verduras para secarlas u otro procesamiento.<\/p>\n
El fabricante PIGO tambi\u00e9n suministra el secador, con una capacidad de 7,5 toneladas en 18 horas, a base de ciruelas frescas. Esta m\u00e1quina es imprescindible para reducir el contenido de humedad del producto.<\/p>\n
La l\u00ednea incluye un dep\u00f3sito de gasolina de 5.000 litros. Este componente es vital para procesos que requieren un suministro constante de gas.<\/p>\n
El rehidratador, fabricado por PROCESSING, tiene una capacidad de 1 \u2013 1,5 toneladas por hora. Es esencial para restaurar el contenido de humedad en productos secos.<\/p>\n
PROCESSING tambi\u00e9n dispone del dispositivo de deshuesado, con una capacidad de 8 kg por hora. Hay 5 piezas disponibles en stock, aumentando enormemente la eficiencia del proceso.<\/p>\n
El conservador de pulverizaci\u00f3n giratorio, tambi\u00e9n del fabricante PROCESSING, tiene una capacidad de 2 a 3 toneladas por hora. Esta m\u00e1quina es crucial para aplicar conservantes y mejorar la vida \u00fatil de los productos.<\/p>\n
Forma parte de la l\u00ednea una m\u00e1quina envasadora con 14 b\u00e1sculas, producida en China en 2018 y nunca utilizada.<\/p>\n
Finalmente, est\u00e1 disponible un generador de nitr\u00f3geno nuevo y sin usar. Es un componente clave para procesos que requieren atm\u00f3sferas controladas.
\nCada m\u00e1quina se puede vender por separado, en caso de estar interesado cont\u00e1ctenos para tener una lista de precios detallada.
\nEn conclusi\u00f3n, esta l\u00ednea completa de procesamiento de frutas y verduras es una inversi\u00f3n estrat\u00e9gica para las empresas que buscan optimizar su producci\u00f3n. Con una amplia gama de maquinaria avanzada, est\u00e1 dise\u00f1ado para abordar todas las fases del procesamiento, desde la preparaci\u00f3n hasta la conservaci\u00f3n del producto.<\/p>\n","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC408-es.pdf","machine_number":"408","dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/vhdq5t2wzo1i4xzey7vpf\/h?rlkey=hjwn7m16pz77m566jsmest9r0&dl=0","company":677122,"condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"
This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n Various equipment in this category offers specific advantages:<\/p>\r\n\r\n For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n Key spare parts categories:<\/p>\r\n\r\n An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n Control uses two separate modules:<\/p>\r\n\r\n A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n Main features:<\/p>\r\n\r\n Additional safety functions:<\/p>\r\n\r\n Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n Analysis levels:<\/p>\r\n\r\n For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n Crate inspection<\/strong> verifies:<\/p>\r\n\r\n Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n Features:<\/p>\r\n\r\n Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n Suitable for all container types:<\/p>\r\n\r\n Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\nEquipment Types Available<\/h2>\r\n\r\n
Container Handling<\/h3>\r\n\r\n
\r\n
Packaging Equipment<\/h3>\r\n\r\n
\r\n
Process Systems<\/h3>\r\n\r\n
\r\n
Utilities and Support<\/h3>\r\n\r\n
\r\n
Equipment Categories<\/h2>\r\n\r\n
\r\n \r\n
\r\n \r\n Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n \r\n Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n \r\n Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n \r\n Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Equipment Availability<\/h2>\r\n\r\n
\r\n
Spare Parts Consideration<\/h2>\r\n\r\n
\r\n
Empty Bottle Inspectors<\/h2>\r\n\r\n
Background Inspection<\/h3>\r\n\r\n
\r\n
Ring Inspection<\/h3>\r\n\r\n
Wall and Abrasion Inspection<\/h3>\r\n\r\n
\r\n
Threading Inspection<\/h3>\r\n\r\n
Liquid Residue Detection<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n \r\n Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Container Dimension Control<\/h3>\r\n\r\n
\r\n
Fill Level Inspectors<\/h2>\r\n\r\n
\r\n
\r\n
Cap Inspectors<\/h2>\r\n\r\n
\r\n
\r\n
Capsule Inspectors<\/h2>\r\n\r\n
Label Inspectors<\/h2>\r\n\r\n
\r\n
Leak Testing Inspectors<\/h2>\r\n\r\n
X-Ray Inspectors<\/h2>\r\n\r\n
\r\n
Empty Crate Inspectors<\/h2>\r\n\r\n
\r\n
Weight Control Inspectors<\/h2>\r\n\r\n
\r\n
Ejection Systems<\/h2>\r\n\r\n
\r\n \r\n
\r\n \r\n Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n \r\n Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Push Ejectors<\/h3>\r\n\r\n
Progressive Diverters<\/h3>\r\n\r\n
\r\n
Product Tracking Systems<\/h2>\r\n\r\n