{"id":680071,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=680071"},"modified":"2023-11-28T15:04:14","modified_gmt":"2023-11-28T14:04:14","slug":"l%c3%adnea-de-llenado-as%c3%a9ptico-bag-in-box-step-usada-hasta-1400-bph-lc403","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-de-llenado-as%c3%a9ptico-bag-in-box-step-usada-hasta-1400-bph-lc403\/","title":{"rendered":"L\u00ednea de llenado as\u00e9ptico Bag in Box Step usada hasta 1400 bph"},"author":32,"featured_media":0,"template":"","format":[9611,1189],"container":[3555],"machine_types":[7321],"manufacturer":[5919],"type_of_product":[1044],"class_list":["post-680071","machines","type-machines","status-publish","hentry","container-bag-in-box-es","format-20-l-es","format-5-l-es","machine_types-lineas-completas","manufacturer-alfalaval-es","type_of_product-lacteos"],"acf":{"refno":"LC403","year":{"value":"2009","label":"2009"},"speed":"1400","fill_type":{"value":"1","label":"Aseptic"},"isobaric":true,"company":678639,"custom_speed_and_unit":{"custom_speed":"","unit":{"value":"0","label":"Bottles\/hour"}},"trans_ok":true,"description":"

L\u00ednea de llenado as\u00e9ptico Bag in Box Step usada hasta 1400 bph<\/h2>\n

Introducci\u00f3n al sistema<\/span><\/span><\/span><\/h3>\n

La \u201cL\u00ednea de llenado as\u00e9ptico Bag in Box Astepo usada hasta 1400 BPH\u201d marca una revoluci\u00f3n en la industria procesadora de alimentos.<\/span><\/span> Es un ep\u00edtome de la delicadeza de la ingenier\u00eda, dise\u00f1ado espec\u00edficamente para mezclas de helado.<\/span><\/span> El sistema garantiza un entorno as\u00e9ptico, crucial para mantener la integridad del producto, mejorar la vida \u00fatil y garantizar la seguridad del consumidor.<\/span><\/span><\/span><\/p>\n

Componentes y especificaciones t\u00e9cnicas<\/strong><\/h3>\n

En el coraz\u00f3n del sistema se encuentra el Astepo HS-LA A.F. 1H\/1″, una maravilla de la fabricaci\u00f3n moderna. Acompa\u00f1ando a la unidad primaria hay un sofisticado sistema de transporte integral para la transferencia sin problemas de productos, minimizando los riesgos de contaminaci\u00f3n y la intervenci\u00f3n humana.<\/p>\n

Un empaquetador autom\u00e1tico sigue el ejemplo en la l\u00ednea as\u00e9ptica Usada, ejemplificando la eficiencia y consistencia. Garantiza que cada producto cumple con las especificaciones exactas, un factor esencial para mantener la fiabilidad operativa y los est\u00e1ndares de producto. Un conjunto completo de piezas de repuesto estrat\u00e9gicas complementa el sistema, lo que indica la previsi\u00f3n de mantener operaciones ininterrumpidas.
\nEs importante saber que, si es necesario, la l\u00ednea podr\u00eda integrarse con un empaquetador de cajas semiautom\u00e1tico ( que ser\u00e1 evaluado por separado).<\/p>\n

Construido en 2009 en Italia, esta l\u00ednea de llenado bag in box as\u00e9ptico usado Astepo hasta 1400 BPH encarna la excelencia europea en la fabricaci\u00f3n, la adhesi\u00f3n a los protocolos de seguridad y calidad estrictas. La eficacia operativa es evidente en su optimizaci\u00f3n energ\u00e9tica: funciona a 400V a 50Hz con una potencia de 2,5kW. La estructura neum\u00e1tica, otro aspecto central, exige una presi\u00f3n estable de 7-8 bar con una tasa de consumo de 160 nm3\/hora, proporcionando la fuerza necesaria de manera controlada.<\/p>\n

 <\/p>\n

Par\u00e1metros operativos<\/span><\/strong><\/p>\n

El proceso as\u00e9ptico de la l\u00ednea de llenado as\u00e9ptico usado Bag in Box Astepo hasta 1400 BPH, una piedra angular de este sistema, se basa en un mecanismo de limpieza avanzado. Utilizando vapor a una presi\u00f3n \u00f3ptima de 6 bar y per\u00f3xido a una concentraci\u00f3n del 35%, se enfoca y erradica las amenazas microbianas. Este m\u00e9todo no solo garantiza un ambiente de llenado est\u00e9ril, sino que tambi\u00e9n protege las propiedades organol\u00e9pticas de la mezcla de helados.<\/p>\n

Estos par\u00e1metros se calibran meticulosamente para mejorar el flujo de producci\u00f3n, acomodando un perfil de producto de una presi\u00f3n m\u00e1xima de 2 bares y una temperatura m\u00e1xima de 80\u00b0C. La eficiencia se refleja en su caudal, alcanzando consistentemente 7000 l\/h.<\/p>\n

 <\/p>\n

Innovaciones en Renovaci\u00f3n<\/strong><\/h3>\n

En la fase de renovaci\u00f3n se realizaron importantes mejoras, principalmente para reforzar el rendimiento y la fiabilidad. Componentes vitales como los sellos de cabezal de llenado y los cilindros neum\u00e1ticos fueron reemplazados, reforzando el n\u00facleo del sistema. La introducci\u00f3n de mangueras neum\u00e1ticas de alta calidad y un nuevo medidor Andress & Houser ejemplifican el compromiso con la precisi\u00f3n y la calidad.<\/p>\n

El sistema de vapor recibi\u00f3 una revisi\u00f3n completa, con elementos cr\u00edticos ya sea reemplazados o reacondicionados, lo que garantiza una mayor fiabilidad y consistencia de rendimiento. La integraci\u00f3n de una v\u00e1lvula dedicada, independiente de la l\u00ednea de productos, para el lavado y la esterilizaci\u00f3n marc\u00f3 una innovaci\u00f3n en la eficiencia de mantenimiento.<\/p>\n

Adaptabilidad y personalizaci\u00f3n<\/span><\/strong><\/h3>\n

La personalizaci\u00f3n del sistema satisface los requisitos de producci\u00f3n espec\u00edficos y las demandas del mercado. Cabe destacar la traducci\u00f3n de alta calidad del panel de control al ruso, una adaptaci\u00f3n estrat\u00e9gica del mercado. La reconfiguraci\u00f3n del sistema de llenado as\u00e9ptico para tapas ELPO indica versatilidad en la operaci\u00f3n, junto con una expansi\u00f3n de la capacidad de producci\u00f3n hasta 2000 l\/h. Estas adaptaciones indican la disposici\u00f3n de la l\u00ednea para diversos desaf\u00edos del mercado.<\/span><\/p>\n

Conclusi\u00f3n para la l\u00ednea de llenado as\u00e9ptico Bag in Box Astepo usada hasta 1400 bph<\/span><\/span><\/span><\/strong><\/h3>\n

En esencia, la l\u00ednea de embotellado usado para el sistema de llenado as\u00e9ptico trasciende el cumplimiento b\u00e1sico con los est\u00e1ndares de la industria alimentaria. Las mejoras estrat\u00e9gicas y las integraciones t\u00e9cnicas avanzadas ofrecen un sistema de producci\u00f3n que no solo responde a las demandas actuales, sino que anticipa los desaf\u00edos futuros. Reafirma el compromiso de ofrecer calidad, seguridad y excelencia operativa sin precedentes en el \u00e1mbito del procesamiento de alimentos.<\/p>\n","neck_type":"","crmed":false,"machine_number":"403","pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC403-es.pdf","dropbox_photos":"https:\/\/www.dropbox.com\/scl\/fo\/r8nkeele5eczg0jo9bsq1\/h?rlkey=bdi17hmd76gze47rdnyow5kqz&dl=0","condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":200,"name":"Filling Machine","slug":"used-filling-machine","term_group":0,"term_taxonomy_id":200,"taxonomy":"machine_types","description":"

A filling machine<\/strong> transfers liquid products into containers such as bottles, cans, or cartons while preserving the physical and organoleptic properties<\/strong> of the product. Whether filling water, wine, beer, milk, oil, or juice, the machine must comply with all health and hygiene regulations<\/strong> while maintaining product integrity.<\/p>\r\n\r\n

During the filling process, the machine must avoid four critical issues:<\/p>\r\n\r\n

    \r\n
  • Product contamination<\/strong> \u2014 no foreign substances entering the container<\/li>\r\n
  • Product oxidation<\/strong> \u2014 minimizing air contact, especially for wine and beer<\/li>\r\n
  • Quantity alteration<\/strong> \u2014 precise volume control for each container<\/li>\r\n
  • Quality alteration<\/strong> \u2014 preserving taste, aroma, and characteristics<\/li>\r\n<\/ul>\r\n\r\n

    The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product.<\/p>\r\n\r\n

    Types of Filling Machines<\/h2>\r\n\r\n

    Linear Filling Machines<\/h3>\r\n\r\n

    Linear fillers<\/strong> arrange filling valves in a straight line, suitable for lower to medium production speeds. These machines require less floor space<\/strong> and represent a lower investment<\/strong> compared to rotary systems.<\/p>\r\n\r\n

    Rotary Filling Machines<\/h3>\r\n\r\n

    Rotary fillers<\/strong> position filling valves on a rotating carousel, delivering higher hourly production<\/strong> for industrial bottling operations. The number of filling valves determines output capacity.<\/p>\r\n\r\n

    Filling Methods<\/h2>\r\n\r\n

    Different products require specific filling technologies<\/strong> based on their characteristics, carbonation level, viscosity, and preservation requirements:<\/p>\r\n\r\n

    Gravity Filling (Slight Depression)<\/h3>\r\n\r\n

    Gravity filling<\/strong> allows product to flow into bottles by gravitational force through a valve activated when the bottle reaches the filling station. Air escapes through a vent tube<\/strong>, and filling stops when liquid reaches the tube's lower end.<\/p>\r\n\r\n

    After pre-evacuation, the filling valve opens and product flows gently without causing turbulence. Inert gas<\/strong> in the container returns to the tank during filling. When product level reaches the nozzle, filling stops automatically.<\/p>\r\n\r\n

    Ideal for:<\/em> still wine<\/strong>, liqueurs<\/strong>, spirits in glass bottles<\/p>\r\n\r\n

    Vacuum (Depression) Filling<\/h3>\r\n\r\n

    In vacuum filling<\/strong>, the filling nozzle seals the empty container and a vacuum pump<\/strong> removes internal air. The resulting vacuum pulls liquid into the bottle until reaching the predetermined level.<\/p>\r\n\r\n

    Ideal for:<\/em> wine and spirits<\/strong> \u2014 no aroma or alcohol content loss<\/p>\r\n\r\n

    Volumetric Filling<\/h3>\r\n\r\n

    Volumetric filling<\/strong> precisely measures liquid volume using a magnetic flow meter<\/strong> on one filling valve. Electronics calculate the time required for the desired quantity, and all other valves operate pneumatically based on this reference timing.<\/p>\r\n\r\n

    Ideal for:<\/em> products requiring precise volume control<\/strong><\/p>\r\n\r\n

    Isobaric (Counter-Pressure) Filling<\/h3>\r\n\r\n

    Isobaric filling machines<\/strong> maintain equal pressure between tank and bottle, essential for carbonated products. Benefits include:<\/p>\r\n\r\n

      \r\n
    • Optimized filling cycles<\/strong> reducing downtime<\/li>\r\n
    • No degassing required at various production stages<\/li>\r\n
    • Zero oxygen increase<\/strong> in wine<\/li>\r\n
    • Improved filling quality with reduced energy consumption<\/li>\r\n<\/ul>\r\n\r\n

      Ideal for:<\/em> champagne<\/strong>, spumante<\/strong>, sparkling wines<\/strong>, carbonated drinks<\/strong>, still wines with overpressure<\/p>\r\n\r\n

      Hot Filling<\/h3>\r\n\r\n

      Hot filling<\/strong> processes products at temperatures between 80\u00b0C and 85\u00b0C<\/strong>, followed by nitrogen injection<\/strong> to prevent implosion during cooling. The product's heat sterilizes the container directly.<\/p>\r\n\r\n

      Ideal for:<\/em> products with 7-10 day shelf life<\/strong> \u2014 tomato pur\u00e9e<\/strong>, fruit juices<\/strong> with high organic content, milk<\/strong>, cream<\/strong><\/p>\r\n\r\n

      Aseptic Filling<\/h3>\r\n\r\n

      Aseptic filling<\/strong> operates in a completely sterile, sealed environment<\/strong>. Food and packaging are sterilized separately and combined under aseptic conditions in a germ-free space.<\/p>\r\n\r\n

      Ideal for:<\/em> sensitive products<\/strong> without natural protection against microorganism proliferation<\/p>\r\n\r\n

      Filling Methods Comparison<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
      Method<\/th>\r\n Principle<\/th>\r\n Best Applications<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Gravity<\/strong><\/td>\r\n Gravitational flow with vent tube<\/td>\r\n Still wine, liqueurs, spirits<\/td>\r\n <\/tr>\r\n
      Vacuum<\/strong><\/td>\r\n Vacuum pump creates depression<\/td>\r\n Wine, spirits (aroma preservation)<\/td>\r\n <\/tr>\r\n
      Volumetric<\/strong><\/td>\r\n Magnetic flow meter measurement<\/td>\r\n Precise volume applications<\/td>\r\n <\/tr>\r\n
      Isobaric<\/strong><\/td>\r\n Equal pressure tank\/bottle<\/td>\r\n Carbonated drinks, sparkling wine<\/td>\r\n <\/tr>\r\n
      Hot fill<\/strong><\/td>\r\n 80-85\u00b0C with nitrogen injection<\/td>\r\n Juices, pur\u00e9es, dairy<\/td>\r\n <\/tr>\r\n
      Aseptic<\/strong><\/td>\r\n Sterile sealed environment<\/td>\r\n Sensitive products, long shelf life<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      Filling Machine Construction<\/h2>\r\n\r\n

      The filler<\/strong> requires maximum attention given its critical role in product safety. Essential requirements include:<\/p>\r\n\r\n

        \r\n
      • Food-grade stainless steel<\/strong> construction throughout<\/li>\r\n
      • Sanitizable design<\/strong> allowing complete cleaning access<\/li>\r\n
      • Food-safe spare parts<\/strong> \u2014 rubber seals, gaskets, and metal components<\/li>\r\n
      • Variable number of filling valves or nozzles<\/strong> based on production requirements<\/li>\r\n<\/ul>\r\n\r\n

        Regular scheduled maintenance<\/strong> by competent technicians ensures high production standards and extended machine life.<\/p>\r\n\r\n

        Filling Monoblocks<\/h2>\r\n\r\n

        A filling monoblock<\/strong> (or triblock<\/strong>) combines multiple machines into a single integrated unit. Standard configurations include:<\/p>\r\n\r\n

          \r\n
        • Rinser + Filler + Capper<\/strong> \u2014 most common triblock arrangement<\/li>\r\n
        • Filler + Capper<\/strong> \u2014 basic monoblock configuration<\/li>\r\n
        • Multiple capping systems<\/strong> \u2014 for different closure types<\/li>\r\n<\/ul>\r\n\r\n

          The monoblock handles three essential bottling functions: rinsing<\/strong>, filling<\/strong>, and capping<\/strong> in immediate sequence, minimizing the critical time between filling and closure.<\/p>\r\n\r\n

          Purchasing Used Filling Machines<\/h2>\r\n\r\n

          Used filling machines offer significant advantages for bottling operations, with potential savings of 35% to 60%<\/strong> compared to new equipment. Key factors to evaluate before purchase:<\/p>\r\n\r\n

            \r\n
          • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
          • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
          • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
          • Production requirements<\/strong> \u2014 matching machine capacity to actual needs<\/li>\r\n
          • Product compatibility<\/strong> \u2014 appropriate filling method for your application<\/li>\r\n<\/ul>\r\n\r\n

            Common reasons for upgrading filling equipment include increased production demands<\/strong>, machine inefficiency causing stops or slowdowns, and difficulty reaching required daily production volumes.<\/p>","parent":0,"count":56,"filter":"raw"},"manufacturer":{"term_id":5790,"name":"ALFA LAVAL","slug":"alfa-laval","term_group":0,"term_taxonomy_id":5790,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"HS-LA A.F. 1H\/1","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

            This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

            Equipment Types Available<\/h2>\r\n\r\n

            The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

            Container Handling<\/h3>\r\n\r\n
              \r\n
            • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
            • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
            • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

              Packaging Equipment<\/h3>\r\n\r\n
                \r\n
              • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
              • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
              • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                Process Systems<\/h3>\r\n\r\n
                  \r\n
                • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                  Utilities and Support<\/h3>\r\n\r\n
                    \r\n
                  • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                  • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                  • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                    Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                    Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                    Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                    Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                    Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                    Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                    Equipment Availability<\/h2>\r\n\r\n

                    Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                      \r\n
                    • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                    • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                    • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                    • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                      Spare Parts Consideration<\/h2>\r\n\r\n

                      For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                      Key spare parts categories:<\/p>\r\n\r\n

                        \r\n
                      • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                      • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                      • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                      • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":5790,"name":"ALFA LAVAL","slug":"alfa-laval","term_group":0,"term_taxonomy_id":5790,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":"sistema de transporte"},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":5790,"name":"ALFA LAVAL","slug":"alfa-laval","term_group":0,"term_taxonomy_id":5790,"taxonomy":"manufacturer","description":"","parent":0,"count":22,"filter":"raw"},"model":"","year":{"value":"2009","label":"2009"},"notes":"","machine_type_as_text":""}]},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/680071","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/680071\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=680071"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=680071"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=680071"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=680071"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=680071"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=680071"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}