{"id":678716,"date":"2023-09-27T14:56:03","date_gmt":"2023-09-27T12:56:03","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=678716"},"modified":"2025-11-07T12:49:12","modified_gmt":"2025-11-07T10:49:12","slug":"l%c3%adnea-de-embotellado-completa-usada-doypack-tetra-pak-baby-food-600-kgh-lc396","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-de-embotellado-completa-usada-doypack-tetra-pak-baby-food-600-kgh-lc396\/","title":{"rendered":"L\u00ednea de llenado usada Doypack \/ Tetra pak 600 kg\/h"},"author":32,"featured_media":0,"template":"","format":[11469],"container":[2626],"machine_types":[7321],"manufacturer":[12875,12877,3373,12876],"type_of_product":[11724,1044,12794,1056],"class_list":["post-678716","machines","type-machines","status-publish","hentry","container-bolsa","format-0-10-l-es","machine_types-lineas-completas","manufacturer-fl-tecnics-es","manufacturer-sarp-es","manufacturer-tetra-pak-es","manufacturer-varpe-es","type_of_product-combi-usado-marca-sidel-modelo-universal-tipo-de-llenado-isobaric-ano-2010","type_of_product-lacteos","type_of_product-untables-y-salsas","type_of_product-zumo"],"acf":{"refno":"LC396","year":{"value":"2015","label":"2015"},"speed":"0","condition":{"value":"1","label":"Listo para operar"},"fill_type":{"value":"6","label":"Weight"},"isobaric":false,"custom_speed_and_unit":{"custom_speed":"600","unit":{"value":"7","label":"Kg\/h"}},"trans_ok":true,"neck_type":"","crmed":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC396-es.pdf","machine_number":"396","company":678639,"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/si5rrvzd42t46bl\/AAAclwUGBcBnaRZqeD-QsyWva?dl=0","machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

Equipment Types Available<\/h2>\r\n\r\n

The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

Container Handling<\/h3>\r\n\r\n
    \r\n
  • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
  • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
  • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

    Packaging Equipment<\/h3>\r\n\r\n
      \r\n
    • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
    • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
    • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

      Process Systems<\/h3>\r\n\r\n
        \r\n
      • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
      • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
      • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

        Utilities and Support<\/h3>\r\n\r\n
          \r\n
        • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
        • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
        • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

          Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
          Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
          Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
          Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
          Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
          Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

          Equipment Availability<\/h2>\r\n\r\n

          Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

            \r\n
          • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
          • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
          • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
          • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

            Spare Parts Consideration<\/h2>\r\n\r\n

            For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

            Key spare parts categories:<\/p>\r\n\r\n

              \r\n
            • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
            • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
            • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
            • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12875,"name":"FL T\u00c8CNICS","slug":"fl-tecnics-es","term_group":0,"term_taxonomy_id":12875,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"FL 2.2","year":{"value":"2015","label":"2015"},"notes":"Esterilizaci\u00f3n","machine_type_as_text":"Llenado y envasado"},{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

              This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

              Equipment Types Available<\/h2>\r\n\r\n

              The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

              Container Handling<\/h3>\r\n\r\n
                \r\n
              • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
              • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
              • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

                Packaging Equipment<\/h3>\r\n\r\n
                  \r\n
                • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
                • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
                • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

                  Process Systems<\/h3>\r\n\r\n
                    \r\n
                  • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
                  • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
                  • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

                    Utilities and Support<\/h3>\r\n\r\n
                      \r\n
                    • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
                    • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
                    • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

                      Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                      Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                      Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
                      Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
                      Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
                      Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                      Equipment Availability<\/h2>\r\n\r\n

                      Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                        \r\n
                      • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
                      • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
                      • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
                      • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                        Spare Parts Consideration<\/h2>\r\n\r\n

                        For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                        Key spare parts categories:<\/p>\r\n\r\n

                          \r\n
                        • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                        • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                        • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                        • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":12876,"name":"Varpe","slug":"varpe-es","term_group":0,"term_taxonomy_id":12876,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Control de peso del producto","machine_type_as_text":"Tipo de llenado "},{"machine_type":{"term_id":203,"name":"Inspector","slug":"used-bottle-inspector","term_group":0,"term_taxonomy_id":203,"taxonomy":"machine_types","description":"

                          An inspector<\/strong> is a quality control machine that verifies the interior and exterior of containers destined for liquid food products, ensuring product quality and integrity<\/strong> before reaching consumers. Inspectors also verify that liquids contained in filled bottles are free from defects and contamination.<\/p>\r\n\r\n

                          Inspection systems use automatic ejection<\/strong> controlled by dedicated PLC to remove non-conforming containers from the production line. Various inspector types control different aspects: suspended particles in liquids, bottle bottom, sidewalls, cap presence, label presence, ring, and neck condition.<\/p>\r\n\r\n

                          Empty Bottle Inspectors<\/h2>\r\n\r\n

                          Empty bottle inspectors<\/strong> are linear modular machines verifying quality, integrity, and cleanliness of containers before filling. Typically installed after the bottle washer<\/strong> and before the filler<\/strong>, these systems ensure absence of foreign bodies and liquid residues.<\/p>\r\n\r\n

                          Electronic inspectors perform multiple control functions:<\/p>\r\n\r\n

                          Background Inspection<\/h3>\r\n\r\n

                          Detection of opaque defects<\/strong> (foreign objects, organic contamination, glass infusions) and semi-transparent defects<\/strong> (cellophane fragments, etc.). Optional features include:<\/p>\r\n\r\n

                            \r\n
                          • Automatic blowing system<\/strong> for bottom cleaning<\/li>\r\n
                          • Illumination lamp<\/strong> for enhanced visibility<\/li>\r\n<\/ul>\r\n\r\n

                            Ring Inspection<\/h3>\r\n\r\n

                            Control of the bottle mouth<\/strong> to identify breaks, abrasions, chips, and seal surface defects. Special lighting highlights internal and external edges, detecting even minimal damage.<\/p>\r\n\r\n

                            Optional compressed air blowing system<\/strong> removes water drops from ring and fillet, improving control performance and reducing false rejects. The system activates only during bottle passage to minimize air consumption.<\/p>\r\n\r\n

                            Wall and Abrasion Inspection<\/h3>\r\n\r\n

                            Sidewall inspection<\/strong> detects opaque or semi-transparent foreign bodies, internal and external contamination, breaks, glass production defects, and abrasion degree<\/strong> (scuffing).<\/p>\r\n\r\n

                            Control uses two separate modules:<\/p>\r\n\r\n

                              \r\n
                            • Input module<\/strong> \u2014 verifies bottle shape<\/li>\r\n
                            • Output module<\/strong> \u2014 complete wall control via bottle rotation using independently motorized straps<\/li>\r\n<\/ul>\r\n\r\n

                              A dedicated abrasion detection module<\/strong> evaluates wear degree against configurable thresholds, ejecting containers exceeding acceptable limits.<\/p>\r\n\r\n

                              Threading Inspection<\/h3>\r\n\r\n

                              Thread control<\/strong> identifies breaks or abrasions using optical units displaying the thread as a light spiral on black background<\/strong>. The amplified image is processed by analysis software for effective defect detection.<\/p>\r\n\r\n

                              Liquid Residue Detection<\/h3>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                              Detection System<\/th>\r\n Technology<\/th>\r\n Detects<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                              High-frequency<\/strong><\/td>\r\n Conductive liquid detection<\/td>\r\n Alkaline solutions, caustic soda, water<\/td>\r\n <\/tr>\r\n
                              Infrared<\/strong><\/td>\r\n Non-conductive liquid detection<\/td>\r\n Oils, varnishes, paints<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                              Container Dimension Control<\/h3>\r\n\r\n

                              Outline inspection rejects non-conforming containers:<\/p>\r\n\r\n

                                \r\n
                              • Height defects<\/strong> \u2014 too high or too low<\/li>\r\n
                              • Neck damage<\/strong> \u2014 broken necks<\/li>\r\n
                              • Diameter variations<\/strong> \u2014 too large or too small<\/li>\r\n
                              • Orientation errors<\/strong> \u2014 overturned bottles on conveyor<\/li>\r\n
                              • Glass shards<\/strong> \u2014 expelled before inspection to protect machine<\/li>\r\n<\/ul>\r\n\r\n

                                Fill Level Inspectors<\/h2>\r\n\r\n

                                Fill level control<\/strong> verifies liquid level inside glass or plastic containers, including completely opaque<\/strong> containers, using high-frequency capacitive systems<\/strong> with high precision.<\/p>\r\n\r\n

                                Main features:<\/p>\r\n\r\n

                                  \r\n
                                • Self-learning<\/strong> of reference level<\/li>\r\n
                                • Minimum and maximum threshold<\/strong> settings<\/li>\r\n
                                • Display of counts and statistical data<\/strong><\/li>\r\n
                                • Transmission to external systems<\/li>\r\n<\/ul>\r\n\r\n

                                  Additional safety functions:<\/p>\r\n\r\n

                                    \r\n
                                  • Adjacent container burst detection<\/strong> \u2014 ejects potentially contaminated neighbors<\/li>\r\n
                                  • Programmable risk zone ejection<\/strong> \u2014 removes containers from filler revolutions where breakage occurred<\/li>\r\n
                                  • Wash signal activation<\/strong> \u2014 triggers cleaning at burst location<\/li>\r\n<\/ul>\r\n\r\n

                                    Cap Inspectors<\/h2>\r\n\r\n

                                    Cap control systems<\/strong> verify presence of caps and\/or wire cages using one or more sensors. Operating modes:<\/p>\r\n\r\n

                                      \r\n
                                    • Autonomous control<\/strong> \u2014 independent inspection station<\/li>\r\n
                                    • Level control extension<\/strong> \u2014 simultaneous or separate-point inspection<\/li>\r\n<\/ul>\r\n\r\n

                                      Output options include ejection system activation, line diversion, or luminous\/acoustic alarms<\/strong>.<\/p>\r\n\r\n

                                      Advanced camera systems<\/strong> verify:<\/p>\r\n\r\n

                                        \r\n
                                      • Cap presence and completeness<\/strong><\/li>\r\n
                                      • Warranty ring<\/strong> position and integrity<\/li>\r\n
                                      • Cap position and inclination<\/strong> against acceptance parameters<\/li>\r\n
                                      • Ring detachment<\/strong> or folding detection<\/li>\r\n
                                      • Codes<\/strong> on caps or capsules<\/li>\r\n<\/ul>\r\n\r\n

                                        Capsule Inspectors<\/h2>\r\n\r\n

                                        Capsule control<\/strong> determines if heat-shrink capsules have been properly applied using one or more sensors. Can operate as autonomous control or level control extension, driving ejection systems or functioning as alarm indicators.<\/p>\r\n\r\n

                                        Label Inspectors<\/h2>\r\n\r\n

                                        Label inspection systems<\/strong> verify presence of labels, ribs, and stamps (paper, plastic, self-adhesive, or glue-applied) via optical sensors positioned on the labeling machine.<\/p>\r\n\r\n

                                        Analysis levels:<\/p>\r\n\r\n

                                          \r\n
                                        • Presence and orientation<\/strong> of labels<\/li>\r\n
                                        • Relative position<\/strong> of multiple labels<\/li>\r\n
                                        • Graphic content<\/strong>, inclination, and integrity<\/li>\r\n
                                        • Detail verification<\/strong> \u2014 text, codes, capacities, alcohol content<\/li>\r\n
                                        • Collar and capsule<\/strong> inspection<\/li>\r\n
                                        • Label alignment<\/strong> to glass frieze reference<\/li>\r\n
                                        • Batch code<\/strong> presence verification<\/li>\r\n<\/ul>\r\n\r\n

                                          For wraparound labels<\/strong> or shaped bottles with outward-facing labels, line sensors control the conveyor directly.<\/p>\r\n\r\n

                                          Leak Testing Inspectors<\/h2>\r\n\r\n

                                          Leak testing systems<\/strong> control plastic bottle integrity by compression testing<\/strong>, detecting micro-leaks and closing defects that could compromise product safety.<\/p>\r\n\r\n

                                          X-Ray Inspectors<\/h2>\r\n\r\n

                                          X-ray inspectors<\/strong> using pulsed X-ray technology<\/strong> examine entire container contents after filling, detecting foreign particles:<\/p>\r\n\r\n

                                            \r\n
                                          • Glass splinters<\/strong><\/li>\r\n
                                          • Hard plastic fragments<\/strong><\/li>\r\n
                                          • Metal shavings<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                            Suitable for both liquid and pasty products<\/strong>, X-ray technology is safe and non-impactful on food and beverage quality.<\/p>\r\n\r\n

                                            Empty Crate Inspectors<\/h2>\r\n\r\n

                                            Crate inspection<\/strong> verifies:<\/p>\r\n\r\n

                                              \r\n
                                            • Crate height<\/strong> \u2014 detecting deformed or incorrect crates<\/li>\r\n
                                            • Foreign bodies<\/strong> between bottles (top view)<\/li>\r\n
                                            • Bottle height<\/strong> inside crate via ultrasonic detection<\/li>\r\n<\/ul>\r\n\r\n

                                              Defective crates eject to a transport belt beside the main conveyor.<\/p>\r\n\r\n

                                              Weight Control Inspectors<\/h2>\r\n\r\n

                                              Final weight control<\/strong> verifies boxes, cartons, bundles, and drums, identifying non-compliant packages with missing items or non-conforming contents. This constitutes the ideal final check before palletizing<\/strong>.<\/p>\r\n\r\n

                                              Features:<\/p>\r\n\r\n

                                                \r\n
                                              • Fully automatic<\/strong> operation<\/li>\r\n
                                              • Self-learning calibration<\/strong> at format change<\/li>\r\n
                                              • Stored format recall<\/strong><\/li>\r\n
                                              • Statistical data printing<\/strong> with date and time<\/li>\r\n
                                              • Ethernet interface<\/strong> for network connection<\/li>\r\n<\/ul>\r\n\r\n

                                                Ejection Systems<\/h2>\r\n\r\n

                                                Effective inspection requires reliable ejection of defective containers<\/strong>. Two main ejector types exist:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                Ejector Type<\/th>\r\n Mechanism<\/th>\r\n Maximum Speed<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                Push ejectors<\/strong><\/td>\r\n Pneumatic cylinder pushes container laterally to accumulation table<\/td>\r\n 180,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n
                                                Progressive diverters<\/strong><\/td>\r\n Multiple small segments guide container gently to alternate conveyor<\/td>\r\n 150,000 containers\/hour<\/strong><\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                Push Ejectors<\/h3>\r\n\r\n

                                                Pneumatic cylinder ejectors<\/strong> push faulty containers to accumulation tables or reject bins. Adjustable height (center of gravity alignment) and depth (proximity to passing containers). Dynamic waste signal management based on instantaneous conveyor speed<\/strong> ensures compatibility with any inspection system.<\/p>\r\n\r\n

                                                Progressive Diverters<\/h3>\r\n\r\n

                                                Progressive diversion systems<\/strong> solve lateral displacement challenges while maintaining container stability regardless of shape, fill level, or production speed. Multiple deviation segments create a dynamic guide during container passage, gently accompanying it to an alternate conveyor.<\/p>\r\n\r\n

                                                Suitable for all container types:<\/p>\r\n\r\n

                                                  \r\n
                                                • Materials<\/strong> \u2014 glass, plastic, metal<\/li>\r\n
                                                • Shapes<\/strong> \u2014 cylindrical, conical, rectangular, triangular, oval<\/li>\r\n<\/ul>\r\n\r\n

                                                  Microprocessor-controlled pneumatic cylinders activate each element based on encoder-analyzed conveyor speed<\/strong>.<\/p>\r\n\r\n

                                                  Product Tracking Systems<\/h2>\r\n\r\n

                                                  Tracking systems<\/strong> maintain exact product position throughout inspection, ensuring no containers are missed. Features include:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Integrated waste controls<\/strong> \u2014 verify defective products actually leave production flow<\/li>\r\n
                                                  • Automatic test programs<\/strong> \u2014 periodic detection performance verification<\/li>\r\n
                                                  • Continuous monitoring<\/strong> via Ethernet network<\/li>\r\n
                                                  • Long-term result storage<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                    Inspection Verification<\/h2>\r\n\r\n

                                                    Electronic inspectors can be programmed for periodic self-testing<\/strong> using sample containers prepared with specific defects. If testing succeeds, production continues; if not, the machine stops until verification confirms correct inspection capability.<\/p>\r\n\r\n

                                                    Software enables image storage<\/strong> for easy access and further processing.<\/p>\r\n\r\n

                                                    Purchasing Used Inspectors<\/h2>\r\n\r\n

                                                    Used inspection equipment offers savings of 35% to 60%<\/strong> compared to new machines. Key evaluation factors:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                                    • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                                    • Overhaul status<\/strong> \u2014 mechanical and optical system condition<\/li>\r\n
                                                    • Inspection requirements<\/strong> \u2014 matching capabilities to production needs<\/li>\r\n
                                                    • Speed compatibility<\/strong> \u2014 ejection capacity matching line throughput<\/li>\r\n
                                                    • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":12876,"name":"Varpe","slug":"varpe-es","term_group":0,"term_taxonomy_id":12876,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Control RX","machine_type_as_text":"Tipo de llenado "},{"machine_type":{"term_id":4659,"name":"Pasteurizer","slug":"used-pasteurizer","term_group":0,"term_taxonomy_id":4659,"taxonomy":"machine_types","description":"

                                                      A pasteurizer<\/strong> is thermal processing equipment that heats products to specific temperatures to eliminate bacteria, extending product shelf life<\/strong> without preservatives. In bottling lines, pasteurizers bring products to temperatures up to 89-95\u00b0C<\/strong> through gradual heating stages that avoid thermal shock to the product.<\/p>\r\n\r\n

                                                      The pasteurization process<\/strong> is essential for wine<\/strong>, fruit juices<\/strong>, carbonated soft drinks (CSD)<\/strong>, beer<\/strong>, milk<\/strong>, and products like tomato sauce<\/strong>. Equipment selection depends on product type, production volume, and required shelf life (standard pasteurization, hot fill, or UHT long-life technology).<\/p>\r\n\r\n

                                                      Types of Pasteurizers<\/h2>\r\n\r\n

                                                      Flash Pasteurizers (In-Tube)<\/h3>\r\n\r\n

                                                      Flash pasteurizers<\/strong> heat products rapidly through tube heat exchangers, reaching temperatures up to 89-95\u00b0C<\/strong>. Temperature increases occur in multiple heating stages<\/strong> from ambient to maximum, preventing thermal shock.<\/p>\r\n\r\n

                                                      Typical configuration includes:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Air tanks<\/strong> and electrical panel<\/strong> mounted on same skid<\/li>\r\n
                                                      • Complete valve and piping systems<\/strong><\/li>\r\n
                                                      • PLC control<\/strong> for product recycling until target temperature is reached<\/li>\r\n
                                                      • Skid-mounted construction<\/strong> for simplified installation<\/li>\r\n<\/ul>\r\n\r\n

                                                        Tunnel Pasteurizers<\/h3>\r\n\r\n

                                                        Tunnel pasteurizers<\/strong> process filled and sealed containers through heated water spray zones, commonly used for beer<\/strong>, CSD<\/strong>, and other beverages requiring post-fill pasteurization.<\/p>\r\n\r\n

                                                        Flash Pasteurizer Specifications<\/h2>\r\n\r\n

                                                        Example configuration for hot fill fruit juice pasteurizer<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                                        Parameter<\/th>\r\n Specification<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Production capacity<\/strong><\/td>\r\n Up to 8,000 L\/hour<\/td>\r\n <\/tr>\r\n
                                                        CIP flow rate<\/strong><\/td>\r\n 8,000 L\/hour with backflush option<\/td>\r\n <\/tr>\r\n
                                                        Pasteurization temperature<\/strong><\/td>\r\n 82-85\u00b0C<\/td>\r\n <\/tr>\r\n
                                                        Holding time<\/strong><\/td>\r\n 20-30 seconds<\/td>\r\n <\/tr>\r\n
                                                        Heating stages<\/strong><\/td>\r\n 3 or 5 stages (fully automatic)<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Construction and Materials<\/h2>\r\n\r\n

                                                        Pasteurizers feature completely stainless steel construction<\/strong> for hygiene and durability:<\/p>\r\n\r\n

                                                          \r\n
                                                        • Balance tank<\/strong> \u2014 stainless steel with automatic product flow introduction<\/li>\r\n
                                                        • Pumps<\/strong> \u2014 stainless steel for hot water and product<\/li>\r\n
                                                        • Pasteurization tubes<\/strong> \u2014 DN50, AISI 304<\/strong> stainless steel<\/li>\r\n
                                                        • Heat exchangers<\/strong> \u2014 AISI 316<\/strong> stainless steel (e.g., Sondex plate exchangers)<\/li>\r\n
                                                        • Control panel<\/strong> \u2014 stainless steel housing<\/li>\r\n
                                                        • Mounting frame<\/strong> \u2014 heavy-duty stainless steel skid with adjustable support legs<\/li>\r\n<\/ul>\r\n\r\n

                                                          Process Connections<\/h2>\r\n\r\n

                                                          Flash pasteurizers include connections for:<\/p>\r\n\r\n

                                                            \r\n
                                                          • Ice water<\/strong> \u2014 for cooling stages<\/li>\r\n
                                                          • Hot water<\/strong> \u2014 for heating stages<\/li>\r\n
                                                          • Steam<\/strong> \u2014 primary heat source<\/li>\r\n
                                                          • Compressed air<\/strong> \u2014 pneumatic valve operation<\/li>\r\n<\/ul>\r\n\r\n

                                                            Additional outputs available for deaerator<\/strong> and homogenizer<\/strong> integration.<\/p>\r\n\r\n

                                                            Control and Safety Systems<\/h2>\r\n\r\n

                                                            Pasteurizer control systems include:<\/p>\r\n\r\n

                                                              \r\n
                                                            • PLC control<\/strong> for automatic operation<\/li>\r\n
                                                            • START\/STOP\/EMERGENCY<\/strong> controls<\/li>\r\n
                                                            • Temperature recorder<\/strong> with USB connectivity for computer data transfer and printing<\/li>\r\n
                                                            • Visual alarms<\/strong> for fault indication<\/li>\r\n
                                                            • Flow regulator system<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                              Safety Features<\/h3>\r\n\r\n
                                                                \r\n
                                                              • General safety switch<\/strong><\/li>\r\n
                                                              • Thermal protection<\/strong><\/li>\r\n
                                                              • Electro-pneumatic converter<\/strong> (dimmer)<\/li>\r\n
                                                              • IP 55 protection<\/strong> rating<\/li>\r\n
                                                              • Pneumatic valves<\/strong> for sterile product and return to balance tank<\/li>\r\n<\/ul>\r\n\r\n

                                                                Automatic Washing System<\/h2>\r\n\r\n

                                                                Integrated CIP (Clean-In-Place)<\/strong> capability with:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Steam valve<\/strong> for sterilization<\/li>\r\n
                                                                • Backflush option<\/strong> for thorough cleaning<\/li>\r\n
                                                                • Hot water circulation<\/strong><\/li>\r\n
                                                                • Air valve<\/strong> for system drainage<\/li>\r\n<\/ul>\r\n\r\n

                                                                  Installation Requirements<\/h2>\r\n\r\n

                                                                  Pasteurizer installation requires the following utilities:<\/p>\r\n\r\n

                                                                    \r\n
                                                                  • Water supply<\/strong> \u2014 process and cooling water<\/li>\r\n
                                                                  • Compressed air<\/strong> \u2014 pneumatic systems<\/li>\r\n
                                                                  • Steam<\/strong> \u2014 heating source<\/li>\r\n
                                                                  • Electrical connection<\/strong> \u2014 control systems and pumps<\/li>\r\n<\/ul>\r\n\r\n

                                                                    Equipment supplied on heavy-duty stainless steel skid<\/strong> with adjustable legs for simplified installation and connection. EU certification<\/strong> with process diagrams and operation manual included.<\/p>","parent":0,"count":23,"filter":"raw"},"manufacturer":{"term_id":12877,"name":"Sarp","slug":"sarp-es","term_group":0,"term_taxonomy_id":12877,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Espiral de aire ","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":12878,"name":"Tavil","slug":"tavil-es","term_group":0,"term_taxonomy_id":12878,"taxonomy":"manufacturer","description":"","parent":0,"count":1,"filter":"raw"},"model":"","year":{"value":"2015","label":"2015"},"notes":"Espiral de aire ","machine_type_as_text":"Etiquetadora y cierre de cajas Tavil"}],"description":"

                                                                    L\u00ednea de llenado usada Doypack \/ Tetra Pak 600 kg\/h<\/h1>\n

                                                                    Configuraci\u00f3n t\u00e9cnica de la l\u00ednea de llenado<\/h2>\n

                                                                    La l\u00ednea de llenado usada Doypack \/ Tetra Pak 600 kg\/h incluye una secuencia de m\u00e1quinas de 2015 que brindan precisi\u00f3n, higiene y confiabilidad en el llenado de bolsas flexibles.
                                                                    \nInicialmente, el proceso comienza con la preparaci\u00f3n y alimentaci\u00f3n del producto, asegurando una consistencia y estabilidad uniformes antes del llenado.<\/p>\n

                                                                    Posteriormente, una m\u00e1quina FL Tecnics, modelo FL 2.2<\/strong>, se encarga de la alimentaci\u00f3n de bolsas, el llenado basado en el peso, el sellado y el envasado.
                                                                    \nEn particular, un sistema de control VARPE<\/strong> mide el peso del producto en cada bolsa con alta precisi\u00f3n, minimizando as\u00ed la variaci\u00f3n y el desperdicio.
                                                                    \nAl mismo tiempo, otra unidad VARPE realiza una inspecci\u00f3n por rayos X, que detecta cualquier contaminante o problema estructural.
                                                                    \nEn consecuencia, esto agrega una capa cr\u00edtica de seguridad y control de calidad.<\/p>\n

                                                                    Mientras tanto, un pasteurizador de flujo de aire en espiral<\/strong> fabricado por SARP realiza la fase de pasteurizaci\u00f3n.
                                                                    \nA diferencia de otros sistemas, este dise\u00f1o trata el producto de manera uniforme mientras preserva sus caracter\u00edsticas sensoriales.
                                                                    \nFinalmente, una empacadora de cajas<\/strong> completa el proceso de empaque, organizando y preparando de manera eficiente las bolsas llenas para el env\u00edo.
                                                                    \nEn conjunto, estos componentes permiten que la l\u00ednea de llenado usada Doypack \/ Tetra Pak 600 kg\/h ofrezca una operaci\u00f3n de envasado segura, consistente y de alto rendimiento.<\/p>\n

                                                                    Rendimiento de producci\u00f3n y condiciones de funcionamiento<\/h2>\n

                                                                    La l\u00ednea de llenado usada Doypack \/ Tetra Pak 600 kg\/h procesa hasta 600 kilogramos de producto por hora<\/strong>.
                                                                    \nGracias a su ingenier\u00eda, mantiene una dosificaci\u00f3n constante y minimiza el tiempo de inactividad.
                                                                    \nSu sistema de llenado basado en el peso garantiza vol\u00famenes precisos en cada bolsa, lo que reduce el sobrellenado y se adhiere a las especificaciones de producci\u00f3n.<\/p>\n

                                                                    En particular, la l\u00ednea solo ha operado durante aproximadamente 1,000 horas<\/strong>, durante las cuales produjo alrededor de 5 millones de bolsas<\/strong>.
                                                                    \nDado esto, el sistema permanece en condiciones casi nuevas.
                                                                    \nPor lo tanto, las instalaciones pueden esperar confiabilidad a largo plazo con un desgaste m\u00ednimo.
                                                                    \nEn t\u00e9rminos de mantenimiento, esto se traduce en costos operativos reducidos y un mayor tiempo de actividad.<\/p>\n

                                                                    Versatilidad en el tipo y formatos de productos<\/h2>\n

                                                                    La l\u00ednea de llenado Doypack\/Tetra Pak usada funciona con tama\u00f1os de bolsa de 90 gramos a 150 gramos<\/strong>, utilizando un llenado de precisi\u00f3n basado en el peso.
                                                                    \nDebido a esto, los operadores pueden procesar una amplia variedad de productos, incluidos alimentos para beb\u00e9s, bebidas listas para beber, productos l\u00e1cteos, salsas y cremas.<\/p>\n

                                                                    M\u00e1s importante a\u00fan, los t\u00e9cnicos pueden ajustar f\u00e1cilmente los par\u00e1metros de dosificaci\u00f3n para adaptarse a diferentes viscosidades de productos o est\u00e1ndares de empaque.
                                                                    \nEn consecuencia, este sistema proporciona una alta flexibilidad para las empresas que manejan m\u00faltiples l\u00edneas de productos.
                                                                    \nAdem\u00e1s, el llenado basado en el peso mejora la precisi\u00f3n del rendimiento, lo que ayuda a los fabricantes a cumplir con los requisitos de etiquetado y cumplimiento legal.<\/p>\n

                                                                    Seguridad Operacional y Documentaci\u00f3n T\u00e9cnica<\/h2>\n

                                                                    Cada m\u00e1quina de la l\u00ednea de llenado usada Doypack \/ Tetra Pak incluye caracter\u00edsticas de seguridad integradas que cumplen con los est\u00e1ndares europeos.
                                                                    \nEstos incluyen protecciones mec\u00e1nicas, enclavamientos y alarmas que protegen al personal de manera proactiva.
                                                                    \nAdem\u00e1s, las interfaces de seguridad intuitivas reducen el tiempo de formaci\u00f3n y mejoran la confianza operativa.<\/p>\n

                                                                    Fundamentalmente, la l\u00ednea incluye manuales t\u00e9cnicos completos y documentaci\u00f3n<\/strong>.
                                                                    \nDebido a esto, los t\u00e9cnicos pueden administrar la instalaci\u00f3n, la configuraci\u00f3n y el mantenimiento de rutina sin depender de soporte externo.
                                                                    \nEventualmente, esta autonom\u00eda da como resultado un arranque m\u00e1s r\u00e1pido y un mejor control operativo.<\/p>\n

                                                                    Conclusi\u00f3n t\u00e9cnica<\/h2>\n

                                                                    La l\u00ednea de llenado usada Doypack \/ Tetra Pak ofrece una soluci\u00f3n robusta y eficiente para las empresas que requieren precisi\u00f3n en el envasado de productos basados en bolsas.
                                                                    \nYa sea que se use para productos l\u00e1cteos, alimentos para beb\u00e9s o bebidas funcionales, el sistema ofrece consistencia y seguridad a trav\u00e9s de su dosificaci\u00f3n basada en el peso, pasteurizaci\u00f3n, control de rayos X y empaque de cajas integrado.<\/p>\n

                                                                    En resumen, su uso m\u00ednimo, su excelente estado de mantenimiento y su completa documentaci\u00f3n lo convierten en una adquisici\u00f3n estrat\u00e9gica.
                                                                    \nEn general, la l\u00ednea de llenado usada Doypack \/ Tetra Pak 600 kg\/h combina alta productividad con flexibilidad, posicion\u00e1ndose como un activo valioso para las l\u00edneas de producci\u00f3n que buscan rendimiento y garant\u00eda de calidad.<\/p>\n"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/678716","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/32"}],"version-history":[{"count":1,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/678716\/revisions"}],"predecessor-version":[{"id":763863,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/678716\/revisions\/763863"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=678716"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=678716"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=678716"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=678716"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=678716"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=678716"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}