HPE – LLENADORA MONOBLOQUE ELECTR\u00d3NICA DE ALTA PRESI\u00d3N – TAPONADORA DE CORONAS
\nALFATEK\u00ae Mod. 9\/1<\/p>\n
M\u00e1quina apta para embotellar cerveza fermentada
\nen el autoclave.<\/p>\n
La m\u00e1quina se suministra preparada con puntos de conexi\u00f3n para aire, producto, punto de descarga y conexi\u00f3n el\u00e9ctrica.<\/p>\n
\uf0b7 Producci\u00f3n m\u00e1x.: 900\/1000 bph con producto carbonatado e
\nbotellas de 330cc.
\n\uf0b7 Caudal m\u00e1ximo v\u00e1lvulas l\/h: 1250
\n\uf0b7 Velocidad m\u00e1xima de rotaci\u00f3n de la m\u00e1quina 400-2000
\n\uf0b7 Di\u00e1metro de paso de relleno: 600 mm
\n\uf0b7 Di\u00e1metro de la taponadora de paso: 410 mm
\n\uf0b7 Di\u00e1metro m\u00e1ximo de la botella: 115 mm
\n\uf0b7 N.B.: La producci\u00f3n puede variar seg\u00fan el tipo de
\nproducto a embotellar, presi\u00f3n de embotellado, temperatura del producto, tipo de botella,
\netc.
\n\uf0b7 Condici\u00f3n del producto cervecero:
\n\uf0b7 a) presi\u00f3n constante y adecuada
\n\uf0b7 b) temperatura constante 0\u00b0 -2\u00b0
\n\uf0b7 c) producto reposado que no rebose<\/p>\n
\uf0b7 LLENADORA Serie BHPE ELECTR\u00d3NICA ISO BARICA ALTA PRESI\u00d3N 9 v\u00e1lvulas
\n\uf0b7 TORRETA DE CABEZA \u00daNICA PARA TAPONES DE CORONA
\nModelo \u00c1GUILA\/C<\/p>\n
– Voltaje : 380V – 50hz
\n– Sentido de rotaci\u00f3n: En el sentido de las agujas del reloj (Botellas de izquierda a derecha).
\n– Posici\u00f3n del cuadro el\u00e9ctrico : Izquierda
\n– Idioma de la placa del panel de control: italiano
\n– Encimera: 1000 + – 50<\/p>\n
Tama\u00f1o de la botella:
\n– Altura : de 230 a 360 mm.
\n– Di\u00e1metro : de 58 a 110 mm.
\n– Di\u00e1metro del cuello de la botella: de 16 mm (int.) a 30 mm (ext.)
\n– Variaci\u00f3n de nivel en botellas. : de 40mm a 75mm
\n– Altura del cuello de la botella: H. nivel + 30 mm
\n– Caja para cinta transportadora: 100×100 mm.
\n– Cadena de cinta transportadora: list\u00f3n de 82,5 mm
\nmet\u00e1lico, recto.<\/p>\n
La m\u00e1quina solo se puede descargar con una carretilla elevadora adecuada
\nde capacidad con horquillas de no menos de 1.400 mm de largo.
\nCompleto con protecciones de seguridad de acuerdo con las normas CE e
\nUn equipo para un solo formato de botella cil\u00edndrica.<\/p>\n
COMPONENTES
\n\uf0a8 Protecciones de prevenci\u00f3n de accidentes seg\u00fan normas CE
\n\uf0a8 Dep\u00f3sito regulable en altura manualmente
\n\uf0a8 Tanque tipo anillo que se puede abrir completamente en la parte superior
\n\uf0a8 Pistones portabotellas completamente en acero inoxidable AISI
\n304 anclado alto
\n\uf0a8 Pistones mec\u00e1nicos de aire no comprimido, probados para presiones de trabajo de 6 atm.
\n\uf0a8 V\u00e1lvula neum\u00e1tica de retardo en la entrada
\nproducto
\n\uf0a8 Term\u00f3metro para control de temperatura
\n\uf0a8 Pulm\u00f3n de estacionamiento bajo presi\u00f3n de gas inerte
\n\uf0a8 Toma Ethernet para conexi\u00f3n ADSL para control remoto<\/p>\n
* bomba de refuerzo de producto (a presi\u00f3n constante) excluida \u2013
\nnecesario en caso de que se tenga que alcanzar una presi\u00f3n
\nm\u00e1s alto que el m\u00e1x. permitido por el autoclave.
\n*levantador de tapa excluido<\/p>\n
SUPLEMENTO DE TANQUE DE LLENADO ALTAMENTE PULIDO INTERNAMENTE
\nUNIDAD DE ESPUMA instalada entre la llenadora y la tapadora necesaria para garantizar una baja captaci\u00f3n de ox\u00edgeno en la cerveza, para eliminar el ox\u00edgeno presente en el espacio libre
\nQue consiste en:
\n– Bomba centr\u00edfuga de alta presi\u00f3n con comando de arranque
\ndetener desde la pantalla t\u00e1ctil
\n– Unidad de presencia de botella con Fcl + electrov\u00e1lvula con control de l\u00edquido
\n– Control de caudal mediante v\u00e1lvula de aguja colocada en la tuber\u00eda
\nsalida de agua
\n– Carcasa de microfiltraci\u00f3n de 10″ en acero inoxidable 316 para la aplicaci\u00f3n de un filtro de microfiltraci\u00f3n de 0,2 micras, para esterilizar el agua (cartucho no incluido en el suministro)
\nPresi\u00f3n de salida de agua 0,5 -3 bar
\nOrificio de salida de boquilla 0,5 mm<\/p>\n
JUEGO DE ACCESORIOS PARA CAMBIO DE TALLA DE GORRO DE CORONA
\nEQUIPO ADICIONAL para botella cil\u00edndrica
\nENTRADA\/SALIDA FOTOCELULA
\nSUPLEMENTO PARA PUERTAS DE PROTECCI\u00d3N PREVENTIVA DE ACCIDENTES EN VIDRIO EN LUGAR DE LEXAN
\nCANTIDAD DESCRIPCI\u00d3N CANTIDAD
\nPLANTA PARA EL MANEJO DE
\nTRIBLOCK (m\u00e1x. 6 metros de cadena)
\n– Cabezal de accionamiento con motor-variador suspendido (0,37 kW);
\n– Cabezal de retorno suspendido;
\n– M. 1 cinta transportadora (adem\u00e1s de la del interior de la m\u00e1quina)
\n– Cadena M. 2 para cinta transportadora (m\u00e1s all\u00e1 de la interna
\nal coche)
\n– Cuadro de control del motor del transportador conforme a las normas CE, en el transportador, con bot\u00f3n de arranque, parada y emergencia.<\/p>\n
MESA FINAL COLOCADA DESPU\u00c9S DE LA
\nMONOBLOQUE DE EMBOTELLADO
\ntama\u00f1o 500x1000mm<\/p>\n
M\u00e1quina apta para la aplicaci\u00f3n de etiquetas corporales en botellas
\netiqueta redonda o envolvente, con variador electr\u00f3nico de velocidad
\nM\u00e1quina completa con cinta transportadora para inserci\u00f3n en
\nuna l\u00ednea de embotellado.
\nM\u00e1quina en acero inoxidable satinado
\nEtiquetadora con aire comprimido.
\nCaracter\u00edsticas t\u00e9cnicas:
\nProducci\u00f3n : 600 – 2500 b\/h
\nPeso neto : 200 Kg
\nMesa de trabajo: 1000 mm \u00b1
\nVoltaje : 380v<\/p>\n
EQUIPO PARA APLICAR LA ETIQUETA POSTERIOR EN EL MISMO ROLLO
\nIMPRESORA Mod. DATOS apta para sobreimpresi\u00f3n por transferencia t\u00e9rmica en etiqueta o contraetiqueta, con \u00e1rea
\nimpresi\u00f3n de 28×18 mm<\/p>\n","machine_number":"358","trans_ok":true,"neck_type":"16 and 30","isobaric":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC358-es.pdf","crmed":false,"speed":"1200","rotation_direction":{"value":"0","label":"Clockwise"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/ht74hj800gzkyqd\/AACtR27bEhz52mT5Nk-OIY-Na?dl=0","has_capper":true,"condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"
A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n Key components:<\/p>\r\n\r\n Advantages of isobaric systems:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n Characteristics:<\/p>\r\n\r\n Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Advantages:<\/p>\r\n\r\n Considerations:<\/p>\r\n\r\n Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n Operating principle:<\/p>\r\n\r\n Specifications:<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\n
\r\n
How Filling Monoblocks Work<\/h2>\r\n\r\n
\r\n
Filling Requirements<\/h2>\r\n\r\n
\r\n
Monoblock Configurations<\/h2>\r\n\r\n
Gripping Systems<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n \r\n Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Turret Configurations<\/h3>\r\n\r\n
\r\n
Filling Monoblock Types<\/h2>\r\n\r\n
Isobaric Filling Monoblock<\/h3>\r\n\r\n
\r\n
\r\n
\r\n
Gravity Filling Monoblock<\/h3>\r\n\r\n
Filling Monoblock for Edible Oil<\/h3>\r\n\r\n
\r\n
\r\n
PET Filling Monoblocks<\/h2>\r\n\r\n
Capping Section<\/h2>\r\n\r\n
\r\n
Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n
\r\n \r\n
\r\n \r\n Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n \r\n Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n
\r\n
Types of Labeling Machines<\/h2>\r\n\r\n
Linear vs. Rotary Configuration<\/h3>\r\n\r\n
\r\n \r\n
\r\n \r\n Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n \r\n Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n \r\n Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Labeling Technologies<\/h2>\r\n\r\n
Self-Adhesive Labeling Machines<\/h3>\r\n\r\n
\r\n
\r\n
Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n
\r\n
\r\n
\r\n
Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n
\r\n
\r\n