{"id":666071,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=666071"},"modified":"2023-01-30T08:52:11","modified_gmt":"2023-01-30T07:52:11","slug":"l%c3%adnea-de-llenado-de-alcohol-usada-6600-bph-lc356","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-de-llenado-de-alcohol-usada-6600-bph-lc356\/","title":{"rendered":"L\u00ednea de llenado de alcohol usada 6600 bph"},"author":27,"featured_media":0,"template":"","format":[1055,3123],"container":[1063],"machine_types":[7321],"manufacturer":[1473,3282,2033,5248,2449],"type_of_product":[1042,1058],"class_list":["post-666071","machines","type-machines","status-publish","hentry","container-vidrio","format-1-5-l-es-2","format-1-75-l-es","machine_types-lineas-completas","manufacturer-3m-es","manufacturer-kettner-es","manufacturer-krones-es","manufacturer-stork-es","manufacturer-zalkin-es-2","type_of_product-alcohol-es","type_of_product-licores"],"acf":{"refno":"LC356","year":{"value":"1997","label":"1997"},"speed":"6600","machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"

A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\n

The operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\n

How Depalletizers Work<\/h2>\r\n\r\n

The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n

    \r\n
  1. Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
  2. Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
  3. Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
  4. Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
  5. Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
  6. Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n

    From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\n

    Depalletizer Components<\/h2>\r\n\r\n

    A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n

      \r\n
    • Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
    • Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
    • Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
    • Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
    • Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
    • Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
    • Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
    • Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n

      Pallet Configuration<\/h2>\r\n\r\n

      Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\n

      Container Format Management<\/h2>\r\n\r\n

      Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
      Container Type<\/th>\r\n Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
      Cans<\/strong><\/td>\r\n 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n
      Bottles<\/strong><\/td>\r\n 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

      The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":5241,"name":"STORK","slug":"stork","term_group":0,"term_taxonomy_id":5241,"taxonomy":"manufacturer","description":"","parent":0,"count":3,"filter":"raw"},"model":"","year":{"value":"1986","label":"1986"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":189,"name":"Case Erector","slug":"case-erector","term_group":0,"term_taxonomy_id":189,"taxonomy":"machine_types","description":"","parent":0,"count":21,"filter":"raw"},"manufacturer":{"term_id":3095,"name":"KETTNER","slug":"kettner","term_group":0,"term_taxonomy_id":3095,"taxonomy":"manufacturer","description":"","parent":0,"count":32,"filter":"raw"},"model":"Nordson 3400","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

      A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

      Position in the Bottling Line<\/h2>\r\n\r\n

      The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

        \r\n
      • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
      • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

        How Filling Monoblocks Work<\/h2>\r\n\r\n

        The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

          \r\n
        1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
        2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
        3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
        4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
        5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
        6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

          Filling Requirements<\/h2>\r\n\r\n

          Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

            \r\n
          • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
          • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
          • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
          • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

            The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

            Monoblock Configurations<\/h2>\r\n\r\n

            Gripping Systems<\/h3>\r\n\r\n

            Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
            Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
            Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
            Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

            Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

            Turret Configurations<\/h3>\r\n\r\n

            Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

              \r\n
            • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
            • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
            • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

              Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

              Filling Monoblock Types<\/h2>\r\n\r\n

              Isobaric Filling Monoblock<\/h3>\r\n\r\n

              The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

              Key components:<\/p>\r\n\r\n

                \r\n
              • Pressurized storage tank<\/strong><\/li>\r\n
              • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
              • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
              • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                Advantages of isobaric systems:<\/p>\r\n\r\n

                  \r\n
                • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                • Reduced foaming<\/strong> during filling<\/li>\r\n
                • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                  Considerations:<\/p>\r\n\r\n

                    \r\n
                  • Higher construction and maintenance complexity<\/li>\r\n
                  • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                  • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                    Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                    Gravity Filling Monoblock<\/h3>\r\n\r\n

                    Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                    Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                    Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                    The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                      \r\n
                    • High vacuum chamber<\/strong> filling<\/li>\r\n
                    • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                      Characteristics:<\/p>\r\n\r\n

                        \r\n
                      • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                      • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                      • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                      • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                        PET Filling Monoblocks<\/h2>\r\n\r\n

                        Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                        PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                        Capping Section<\/h2>\r\n\r\n

                        The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                          \r\n
                        1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                        2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                        3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                          After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                          Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                          When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                          Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                          Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                          Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                          For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                          Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                          Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                            \r\n
                          • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                          • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                          • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                          • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                          • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                          • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Superblock","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":187,"name":"Capping Machine","slug":"used-capping-machine","term_group":0,"term_taxonomy_id":187,"taxonomy":"machine_types","description":"

                            A capping machine<\/strong> mechanically applies closures to bottles immediately after the filling process. The machine works in conjunction with a cap elevator<\/strong> and hopper system<\/strong> that automatically picks caps from boxes, feeds them through a vibrator, and positions them correctly in descent channels for application onto bottle necks.<\/p>\r\n\r\n

                            The capping process follows a precise sequence: bottles travel from the conveyor belt to an auger<\/strong> that spaces and inserts them into a rotating star wheel<\/strong>. Each bottle positions on a plate directly beneath the capping head, where the closure is applied while rotating at high speed. An outgoing star wheel then returns bottles to the conveyor for downstream processing.<\/p>\r\n\r\n

                            Types of Capping Machines<\/h2>\r\n\r\n

                            Linear Capping Machines<\/h3>\r\n\r\n

                            Linear cappers<\/strong> suit lower production speeds in the range of hundreds of bottles per hour. Key advantages include:<\/p>\r\n\r\n

                              \r\n
                            • Compact footprint<\/strong> \u2014 requires less floor space than rotary systems<\/li>\r\n
                            • Lower capital investment for small to medium operations<\/em><\/li>\r\n
                            • Simplified format changeover procedures<\/li>\r\n
                            • Ideal for craft producers<\/strong> and specialty bottling<\/li>\r\n<\/ul>\r\n\r\n

                              Rotary Capping Machines<\/h3>\r\n\r\n

                              Rotary capping machines<\/strong> deliver higher production capacities for industrial bottling operations. These machines handle continuous high-speed processing with multiple capping heads operating simultaneously on a rotating carousel.<\/p>\r\n\r\n

                              Cap Types and Applications<\/h2>\r\n\r\n

                              Automatic capping machines process a wide range of closure types<\/strong>, each suited to specific products and containers:<\/p>\r\n\r\n

                              Screw Caps<\/h3>\r\n\r\n
                                \r\n
                              • Aluminum screw caps<\/strong> \u2014 used on glass containers for water, oil, spirits, and beverages<\/li>\r\n
                              • Plastic screw caps<\/strong> \u2014 applied to plastic containers and drink cartons<\/li>\r\n
                              • ROPP caps<\/strong> (Roll-On Pilfer-Proof) \u2014 tamper-evident closures for spirits and wine<\/li>\r\n
                              • Sports caps<\/strong> \u2014 specialized closures for energy drinks and sports beverages<\/li>\r\n<\/ul>\r\n\r\n

                                Cork Closures<\/h3>\r\n\r\n
                                  \r\n
                                • Straight cork<\/strong> \u2014 traditional closure for still wine, inserted flush with bottle neck<\/li>\r\n
                                • Mushroom cork<\/strong> \u2014 used for sparkling wine, champagne, and spumante; protrudes from neck with wire cage<\/strong> (muselet) to contain internal pressure<\/li>\r\n
                                • Synthetic cork<\/strong> \u2014 alternative closure offering consistent performance<\/li>\r\n<\/ul>\r\n\r\n

                                  Other Closure Types<\/h3>\r\n\r\n
                                    \r\n
                                  • Crown caps<\/strong> \u2014 metal closures for beer and carbonated beverages<\/li>\r\n
                                  • Twist-off caps<\/strong> \u2014 convenient reclosable closures<\/li>\r\n
                                  • Pressure caps<\/strong> \u2014 designed for pressurized contents<\/li>\r\n
                                  • T-caps<\/strong> \u2014 decorative closures for spirits and liqueurs<\/li>\r\n<\/ul>\r\n\r\n

                                    Product-Specific Capping Solutions<\/h2>\r\n\r\n

                                    Closure selection depends on the bottled product<\/strong> and container type<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
                                    Product<\/th>\r\n Common Closures<\/th>\r\n Container<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                    Still wine<\/strong><\/td>\r\n Straight cork, ROPP, screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                    Sparkling wine \/ Champagne<\/strong><\/td>\r\n Mushroom cork with wire cage<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                    Spirits<\/strong><\/td>\r\n ROPP, T-cap, mushroom cork<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                    Water \/ Soft drinks<\/strong><\/td>\r\n Plastic screw cap, sports cap<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n
                                    Beer<\/strong><\/td>\r\n Crown cap, twist-off<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                    Oil<\/strong><\/td>\r\n Aluminum screw cap<\/td>\r\n Glass bottle<\/td>\r\n <\/tr>\r\n
                                    Children's beverages<\/strong><\/td>\r\n Sports cap, screw cap (25-33cl formats)<\/td>\r\n PET bottle<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                    Capping Machine Configuration<\/h2>\r\n\r\n

                                    Proper capping requires matching machine equipment<\/strong> to closure and bottle specifications:<\/p>\r\n\r\n

                                      \r\n
                                    • Capping heads<\/strong> \u2014 configured for specific closure diameter and type<\/li>\r\n
                                    • Cork dimensions<\/strong> \u2014 must match bottle neck specifications<\/li>\r\n
                                    • Star wheel format<\/strong> \u2014 sized for bottle diameter<\/li>\r\n
                                    • Descent channels<\/strong> \u2014 adjusted for cap dimensions<\/li>\r\n<\/ul>\r\n\r\n

                                      For sparkling wine applications<\/strong>, capping machines include wire cage (muselet) application systems to secure mushroom corks against internal bottle pressure, preventing accidental cork ejection.<\/p>\r\n\r\n

                                      Leading Capping Machine Manufacturers<\/h2>\r\n\r\n

                                      The market features established brands known for reliability and performance:<\/p>\r\n\r\n

                                        \r\n
                                      • Arol<\/strong> \u2014 comprehensive range of capping solutions<\/li>\r\n
                                      • Bertolaso<\/strong> \u2014 specialized in wine and spirits closures<\/li>\r\n
                                      • Zalkin<\/strong> \u2014 high-speed rotary capping systems<\/li>\r\n<\/ul>\r\n\r\n

                                        Used capping machines from these manufacturers offer proven technology<\/strong> with available spare parts and service support. ROPP capping machines<\/strong> and mushroom cork cappers<\/strong> remain among the most sought-after equipment in the secondary market.<\/p>","parent":0,"count":79,"filter":"raw"},"manufacturer":{"term_id":800,"name":"Zalkin","slug":"zalkin","term_group":0,"term_taxonomy_id":800,"taxonomy":"manufacturer","description":"","parent":0,"count":47,"filter":"raw"},"model":"Ropp Caps","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

                                        A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

                                        Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

                                        Types of Labeling Machines<\/h2>\r\n\r\n

                                        Linear vs. Rotary Configuration<\/h3>\r\n\r\n

                                        Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                        Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                        Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
                                        Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                        Labeling Technologies<\/h2>\r\n\r\n

                                        Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

                                        Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

                                        Operating principle:<\/p>\r\n\r\n

                                          \r\n
                                        • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
                                        • Reel installed on a dispensing unit<\/strong><\/li>\r\n
                                        • Labels release at the precise point of bottle passage<\/li>\r\n
                                        • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

                                          Advantages:<\/p>\r\n\r\n

                                            \r\n
                                          • Medium-high speed<\/strong> production capability<\/li>\r\n
                                          • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
                                          • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
                                          • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

                                            Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

                                            Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

                                            Operating principle:<\/p>\r\n\r\n

                                              \r\n
                                            • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
                                            • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
                                            • Hot glue<\/strong> applied to label backs<\/li>\r\n
                                            • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

                                              Advantages:<\/p>\r\n\r\n

                                                \r\n
                                              • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
                                              • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
                                              • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
                                              • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
                                              • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
                                              • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

                                                Considerations:<\/p>\r\n\r\n

                                                  \r\n
                                                • Requires more cleaning and maintenance<\/strong><\/li>\r\n
                                                • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
                                                • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                  Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

                                                  Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

                                                  Operating principle:<\/p>\r\n\r\n

                                                    \r\n
                                                  • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
                                                  • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
                                                  • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
                                                  • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
                                                  • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

                                                    Specifications:<\/p>\r\n\r\n

                                                      \r\n
                                                    • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
                                                    • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
                                                    • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                                                      Cold Glue Labeling Machines<\/h3>\r\n\r\n

                                                      Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                                                      Characteristics:<\/p>\r\n\r\n

                                                        \r\n
                                                      • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                                                      • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                                                      • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                                                        Sleeve Labeling Machines<\/h3>\r\n\r\n

                                                        Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                                                        Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                                        Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                                        Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                                                        Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                                        Sleeve label advantages:<\/p>\r\n\r\n

                                                          \r\n
                                                        • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                                                        • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                                                        • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                                                        • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                                                        • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                                                        • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                                                        • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                                                          Labeling Process Steps<\/h2>\r\n\r\n

                                                          Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                                                            \r\n
                                                          1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                                                          2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                                                          3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                                                          4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                                                          5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                                                          6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                                                            Label Application Positions<\/h2>\r\n\r\n

                                                            Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                                                              \r\n
                                                            • Front label<\/strong><\/li>\r\n
                                                            • Back label<\/strong><\/li>\r\n
                                                            • Side labels<\/strong><\/li>\r\n
                                                            • Neck label<\/strong><\/li>\r\n
                                                            • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                                                            • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                                                              Labeling Machine Benefits<\/h2>\r\n\r\n
                                                                \r\n
                                                              • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                                                              • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                                                              • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                                                              • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                                                              • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                                                                Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                                                                Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                                                  \r\n
                                                                • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                                                                • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Prontomatic","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":191,"name":"Case Packer","slug":"case-packer","term_group":0,"term_taxonomy_id":191,"taxonomy":"machine_types","description":"","parent":0,"count":24,"filter":"raw"},"manufacturer":{"term_id":3095,"name":"KETTNER","slug":"kettner","term_group":0,"term_taxonomy_id":3095,"taxonomy":"manufacturer","description":"","parent":0,"count":32,"filter":"raw"},"model":"ROBOT JUNIOIR RE\/3H","year":{"value":"1996","label":"1996"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":192,"name":"Case Sealer","slug":"case-sealer","term_group":0,"term_taxonomy_id":192,"taxonomy":"machine_types","description":"","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":792,"name":"3M","slug":"3m","term_group":0,"term_taxonomy_id":792,"taxonomy":"manufacturer","description":"","parent":0,"count":6,"filter":"raw"},"model":"800AF-E","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""}],"fill_type":"","seller":660694,"neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"description":"

                                                                  L\u00ednea de llenado de alcohol usada 6600 bph<\/h2>\n

                                                                  Esta l\u00ednea de llenado de alcohol usada es una soluci\u00f3n de embotellado de alto rendimiento con una capacidad de 6600 botellas por hora. Es una l\u00ednea completa de embotellado que est\u00e1 lista para funcionar y actualmente en producci\u00f3n. La l\u00ednea ha sido dise\u00f1ada pensando en la seguridad y cuenta con varias caracter\u00edsticas de seguridad para garantizar una operaci\u00f3n segura y eficiente. Esto lo convierte en una excelente opci\u00f3n para las empresas que buscan una soluci\u00f3n de llenado confiable y eficiente para sus licores.<\/p>\n

                                                                  La l\u00ednea es adecuada tanto para envases de 1 litro como de 1,75 litros, lo que le otorga la versatilidad para manejar una variedad de tama\u00f1os de botellas. El sistema Stork Depaletiser & Bottle Handling es responsable de manejar de manera eficiente las botellas a medida que salen del palet. Krones Superbloc Rinser & Filler, donde las botellas se llenan con el licor deseado. La taponadora Zalkin luego sella los contenedores, asegurando que el contenido se conserve adecuadamente.<\/p>\n

                                                                  Etiquetado y Empaque<\/h2>\n

                                                                  El etiquetado es una parte importante del proceso de embotellado y esta l\u00ednea cuenta con la etiquetadora Prontomatic de Krones para garantizar que las botellas se etiqueten con precisi\u00f3n. El SFT Laner es responsable de alinear los contenedores en preparaci\u00f3n para el embalaje. A continuaci\u00f3n, la formadora de cajas Krones Kettner prepara las cajas para su posterior procesamiento. El transportador de cajas mueve las cajas a la empacadora de cajas Kettner, luego empaca las cajas en cajas y la mesa de empaque Logan ayuda con el proceso de empaque. La Selladora de Cajas de 3M sella las cajas, asegurando que el contenido est\u00e9 protegido durante el transporte.<\/p>\n

                                                                  El control de calidad tambi\u00e9n es un aspecto clave del proceso de embotellado, y esta l\u00ednea cuenta con el verificador de b\u00e1scula de peso John White para verificar el peso de las cajas. Si una caja no cumple con las especificaciones requeridas, John White Case Reject la rechazar\u00e1. Linx Bottle Coder y Rea Case Coder se encargan de codificar las botellas y las cajas, respectivamente, lo que facilita el seguimiento del producto a lo largo de la cadena de suministro.<\/p>\n

                                                                  Finalmente, el elevador en espiral Amberflex eleva las botellas al transportador de botellas, que transporta los contenedores a la siguiente etapa. Esta l\u00ednea es una soluci\u00f3n integral que cubre todos los pasos clave del proceso de embotellado, lo que la convierte en una excelente opci\u00f3n para las empresas que buscan optimizar sus operaciones de embotellado. Los manuales tambi\u00e9n est\u00e1n disponibles como referencia, lo que garantiza que la l\u00ednea se pueda operar y mantener con facilidad.<\/p>\n","machine_number":"356","trans_ok":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC356-es.pdf","crmed":false,"condition":{"value":"3","label":"Vendida"},"isobaric":false},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/666071","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/27"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/666071\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=666071"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=666071"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=666071"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=666071"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=666071"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=666071"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}