{"id":640669,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&#038;p=640669"},"modified":"2022-05-04T11:24:34","modified_gmt":"2022-05-04T10:24:34","slug":"embotellado-usado-l%c3%adnea-completa-aseptic-sipa-18000-bph-2005","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/embotellado-usado-l%c3%adnea-completa-aseptic-sipa-18000-bph-2005\/","title":{"rendered":"Embotellado Usado L\u00ednea Completa Aseptic Sipa 18000 Bph &#8211; 2005"},"author":7,"featured_media":623044,"template":"","format":[1133,1052,1053,1055],"container":[1041],"machine_types":[7321],"manufacturer":[1834,2033,2395,2575],"type_of_product":[11371,1043,1047],"class_list":["post-640669","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-pet-es","format-0-33-l-es","format-0-5-l-es-2","format-1-l-es","format-1-5-l-es-2","machine_types-lineas-completas","manufacturer-dimac-es","manufacturer-krones-es","manufacturer-procomac-es-2","manufacturer-sipa-es-2","type_of_product-bebidas-saborizadas","type_of_product-cerveza","type_of_product-sodas"],"acf":{"refno":"LC292","year":{"value":"2005","label":"2005"},"speed":"18000","machine":[{"machine_type":{"term_id":207,"name":"Injection Molding Machine","slug":"injection-molding-machine","term_group":0,"term_taxonomy_id":207,"taxonomy":"machine_types","description":"","parent":0,"count":16,"filter":"raw"},"manufacturer":{"term_id":259,"name":"Sipa","slug":"sipa","term_group":0,"term_taxonomy_id":259,"taxonomy":"manufacturer","description":"","parent":0,"count":76,"filter":"raw"},"model":"PPS 72\/48","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":7092,"name":"Blow Molding Machine","slug":"used-blow-molding-machine","term_group":0,"term_taxonomy_id":7092,"taxonomy":"machine_types","description":"<p>A <strong>blow molding machine<\/strong> transforms <strong>PET preforms<\/strong> into finished plastic bottles through a heating and high-pressure air process. Preforms are small, test-tube-shaped pieces with pre-formed threaded necks that occupy minimal storage and transport space compared to finished bottles, significantly reducing <em>logistics costs<\/em> in bottling operations.<\/p>\r\n\r\n<h2>How Blow Molding Machines Work<\/h2>\r\n\r\n<p>The <strong>blow molding process<\/strong> begins when preforms enter the machine's oven system, typically moving upside down on mandrels. <strong>Infrared lamps<\/strong> heat the preform body above its <em>glass transition temperature<\/em> while the pre-formed neck remains unaffected. Once heated, <strong>stretch rods<\/strong> extend into the preform while high-pressure air inflates it against the mold walls, creating the final bottle shape. After cooling, bottles transfer to conveyor systems for downstream processing.<\/p>\r\n\r\n<p>Temperature uniformity during heating is critical for consistent <strong>wall distribution<\/strong>. Advanced machines address this challenge through:<\/p>\r\n\r\n<ul>\r\n    <li>Separate <strong>blow valve systems<\/strong> for each cavity<\/li>\r\n    <li>Optimized lamp positioning to compensate for temperature variation<\/li>\r\n    <li>Return-path heating zones for <em>temperature equalization<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Types of Blow Molding Machines<\/h2>\r\n\r\n<h3>Linear Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Linear blowers<\/strong> feature molds mounted in a single body moving with a common cylinder, typically offering <strong>4 to 10 cavities<\/strong>. These machines suit medium production requirements up to <strong>20,000 bottles per hour<\/strong> and require less floor space than rotary alternatives.<\/p>\r\n\r\n<p>Key characteristics of linear blow molding machines:<\/p>\r\n\r\n<ul>\r\n    <li>Preforms feed through a <strong>hopper<\/strong> to an unscrambler<\/li>\r\n    <li>Transfer to <strong>tempered aluminum mandrels<\/strong> matched to specific neck specifications<\/li>\r\n    <li>Compact footprint ideal for <em>space-constrained facilities<\/em><\/li>\r\n    <li>Lower capital investment compared to rotary systems<\/li>\r\n<\/ul>\r\n\r\n<h3>Rotary Blow Molding Machines<\/h3>\r\n\r\n<p><strong>Rotary blow molding machines<\/strong> deliver high-speed production up to <strong>86,000 bottles per hour<\/strong> with configurations reaching <strong>40 cavities<\/strong>. Each preform travels to an individual blow station mounted on a rotating wheel, ensuring identical timing between heating and blowing for every bottle.<\/p>\r\n\r\n<p>Advantages of rotary blowers include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Consistent quality<\/strong> through uniform preform-to-blow timing<\/li>\r\n    <li>Single electric motor driving all functions via <strong>transmission belts<\/strong><\/li>\r\n    <li><strong>Cam mechanisms<\/strong> operating stretch rods and mold sequences<\/li>\r\n    <li>Automatic synchronization when adjusting production speed<\/li>\r\n    <li><strong>Torque limiters<\/strong> on drive pulleys preventing damage from malformed preforms<\/li>\r\n<\/ul>\r\n\r\n<h3>Combi-Block Systems<\/h3>\r\n\r\n<p><strong>Combi-block configurations<\/strong> integrate <strong>blowing, filling, and capping<\/strong> into a single compact system. This design eliminates air conveyors between machines and reduces floor space requirements significantly.<\/p>\r\n\r\n<p>Combi-block technology includes:<\/p>\r\n\r\n<ul>\r\n    <li>Unified <strong>human-machine interface (HMI)<\/strong><\/li>\r\n    <li>Single <strong>recipe management<\/strong> with archived traceability<\/li>\r\n    <li>Coordinated <strong>maintenance scheduling<\/strong> for the entire system<\/li>\r\n    <li>Optional integration of <strong>labeling<\/strong>, level inspection, and cap detection<\/li>\r\n    <li>Space for <strong>saturators<\/strong> or premix drink systems<\/li>\r\n<\/ul>\r\n\r\n<h2>Blow Molding Processes<\/h2>\r\n\r\n<h3>Two-Stage Stretch Blow Molding<\/h3>\r\n\r\n<p>The <strong>two-stage process<\/strong> separates <strong>preform injection<\/strong> and <strong>bottle blowing<\/strong> into independent operations. Injection presses produce preforms that can be stored, transported, and blown on separate equipment as needed.<\/p>\r\n\r\n<p>Benefits of two-stage stretch blow molding:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Independent optimization<\/strong> of injection and blowing processes<\/li>\r\n    <li>Flexibility to produce <em>different bottle formats<\/em> from stored preforms<\/li>\r\n    <li>Enables <strong>preform trading<\/strong> between manufacturers<\/li>\r\n    <li>Suitable for <strong>cylindrical, rectangular, or oval bottles<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Single-Stage Blow Molding<\/h3>\r\n\r\n<p><strong>Single-stage machines<\/strong> perform both preform injection and bottle blowing in one unit. <strong>Three-station configurations<\/strong> eliminate separate reheating by utilizing <em>latent heat<\/em> from injection, reducing energy costs by up to <strong>25%<\/strong> compared to four-station designs.<\/p>\r\n\r\n<p>Ideal applications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Small production batches<\/strong> and frequent format changes<\/li>\r\n    <li>Non-circular and <strong>rectangular bottle shapes<\/strong><\/li>\r\n    <li>Operations requiring <em>uniform wall thickness<\/em> control<\/li>\r\n<\/ul>\r\n\r\n<h3>Injection Blow Molding (IBM)<\/h3>\r\n\r\n<p><strong>Injection blow molding<\/strong> produces small containers for <strong>pharmaceutical<\/strong> and <strong>single-dose applications<\/strong>. The polymer is injection molded onto a center pin, rotated to a blow station, inflated, cooled, and ejected through a three-stage process.<\/p>\r\n\r\n<p>IBM characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Precision molded finishes<\/strong> for medical containers<\/li>\r\n    <li>Typical cavity configurations from <strong>3 to 16 molds<\/strong><\/li>\r\n    <li>Limited to <em>small volume bottles<\/em><\/li>\r\n    <li>No biaxial stretching for barrier enhancement<\/li>\r\n<\/ul>\r\n\r\n<h2>Semi-Automatic Blow Molding Machines<\/h2>\r\n\r\n<p><strong>Semi-automatic blowers<\/strong> feature independent oven sections where operators manually load preforms onto mandrels. These machines offer an economical entry point for lower-volume production.<\/p>\r\n\r\n<p>Production capacity ranges:<\/p>\r\n\r\n<ul>\r\n    <li><strong>50 bottles\/hour<\/strong> for 20-liter containers (single cavity)<\/li>\r\n    <li><strong>700 bottles\/hour<\/strong> for 0.5-liter bottles (double cavity)<\/li>\r\n    <li>Up to <strong>1,500 bottles\/hour<\/strong> with automatic preform feeding<\/li>\r\n<\/ul>\r\n\r\n<p>Safety features include <strong>two-button mold closing sequences<\/strong> protecting operators during operation.<\/p>\r\n\r\n<h2>Technical Specifications<\/h2>\r\n\r\n<p>Standard <strong>blow molding machine specifications<\/strong> include:<\/p>\r\n\r\n<table>\r\n    <thead>\r\n        <tr>\r\n            <th>Parameter<\/th>\r\n            <th>Typical Range<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td><strong>Mandrel spacing<\/strong><\/td>\r\n            <td>38\u201350mm (wider for large openings)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Neck diameter<\/strong><\/td>\r\n            <td>28\u201333mm (water and beverage)<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Heating zones<\/strong><\/td>\r\n            <td>20+ zones plus return-path stations<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Linear cavities<\/strong><\/td>\r\n            <td>4\u201310 cavities<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td><strong>Rotary cavities<\/strong><\/td>\r\n            <td>Up to 40 cavities<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Each <strong>blow station<\/strong> includes:<\/p>\r\n\r\n<ul>\r\n    <li>Dedicated <strong>mold assemblies<\/strong><\/li>\r\n    <li><strong>Stretch rods<\/strong> operated by cam mechanisms<\/li>\r\n    <li><strong>Water circuit connections<\/strong> for cooling<\/li>\r\n    <li>Three-valve air systems: <em>pre-blow, blow, and exhaust<\/em><\/li>\r\n<\/ul>\r\n\r\n<h2>Leading Manufacturers<\/h2>\r\n\r\n<p>The global <strong>blow molding machine market<\/strong> features established manufacturers known for innovation, reliability, and service support:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Sidel<\/strong> \u2013 high-speed rotary systems and combi-blocks<\/li>\r\n    <li><strong>Krones<\/strong> \u2013 integrated bottling line solutions<\/li>\r\n    <li><strong>Sipa<\/strong> \u2013 single-stage and two-stage technologies<\/li>\r\n    <li><strong>KHS<\/strong> \u2013 energy-efficient blowing systems<\/li>\r\n    <li><strong>Sacmi<\/strong> \u2013 compression blow forming innovation<\/li>\r\n<\/ul>\r\n\r\n<p>Used equipment from these brands offers <strong>proven reliability<\/strong> with available <em>spare parts<\/em> and worldwide service networks.<\/p>\r\n\r\n<h2>Buying Used Blow Molding Equipment<\/h2>\r\n\r\n<p><strong>Used blow molding machines<\/strong> typically come configured for specific neck formats. Key considerations when purchasing:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neck format modifications<\/strong> \u2013 possible subject to machine design analysis<\/li>\r\n    <li><strong>Thread pattern changes<\/strong> \u2013 lower conversion costs within same diameter<\/li>\r\n    <li><strong>Generation compatibility<\/strong> \u2013 later models offer greater customization flexibility<\/li>\r\n    <li><strong>Capping system verification<\/strong> \u2013 required when changing neck specifications<\/li>\r\n    <li><strong>Hours of operation<\/strong> and maintenance history<\/li>\r\n<\/ul>\r\n\r\n<p>Modern <strong>patented connection systems<\/strong> allow combining used blow molding machines with filling monoblocks, creating combi-block functionality from existing equipment at reduced investment compared to new or overhauled integrated systems.<\/p>","parent":0,"count":100,"filter":"raw"},"manufacturer":{"term_id":259,"name":"Sipa","slug":"sipa","term_group":0,"term_taxonomy_id":259,"taxonomy":"manufacturer","description":"","parent":0,"count":76,"filter":"raw"},"model":"SFR 12","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":897,"name":"Premix","slug":"used-premix","term_group":0,"term_taxonomy_id":897,"taxonomy":"machine_types","description":"<p>A <strong>premix system<\/strong> (also called <strong>mixer<\/strong>) performs <strong>deaeration<\/strong>, <strong>blending<\/strong>, and <strong>carbonation<\/strong> of beverages in continuous production. These machines mix multiple ingredients \u2014 from a minimum of <strong>two components<\/strong> (water and syrup) to a maximum of <strong>eight ingredients<\/strong> including flavor dosages \u2014 depending on make and model.<\/p>\r\n\r\n<p>Premix systems are essential for <strong>soft drink production<\/strong>, delivering high dosing accuracy and optimal CO2 dissolution through <strong>high-pressure carbonation<\/strong>.<\/p>\r\n\r\n<h2>Premix System Capacities<\/h2>\r\n\r\n<p>Premix machinery is available in multiple sizes to match production requirements:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Parameter<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Specification<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Available capacities<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">15, 30, 45, 60, and 90 m\u00b3\/hour<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Nominal efficiency range<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">33% to 100%<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Maximum efficiency<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">110% of nominal capacity<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Ingredient capacity<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">2 to 8 components<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Operating Principles<\/h2>\r\n\r\n<p>Premix systems use a <strong>register regulation system<\/strong> for precise dosing of liquid and gaseous ingredients. <strong>High-pressure carbonation<\/strong> ensures optimal CO2 solution in the finished product.<\/p>\r\n\r\n<p>Key process features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Intensive homogenization<\/strong> via two axial dynamic mixing segments<\/li>\r\n    <li><strong>Recipe memory<\/strong> for perfect product quality reproducibility<\/li>\r\n    <li><strong>Double deaeration<\/strong> with vacuum and stripping gas<\/li>\r\n    <li><strong>Pressure-intensifying pump<\/strong> with pressure regulation<\/li>\r\n<\/ul>\r\n\r\n<h2>Premix System Advantages<\/h2>\r\n\r\n<ul>\r\n    <li><strong>High dosing accuracy<\/strong> \u2014 continuous production saves media and product<\/li>\r\n    <li><strong>No additional CO2 consumption<\/strong> during continuous production (33-100% efficiency range)<\/li>\r\n    <li><strong>Quick product changeover<\/strong> \u2014 water rinse in less than <strong>10 minutes<\/strong> (depending on syrup room layout and filler connection)<\/li>\r\n    <li><strong>Wide output range<\/strong> \u2014 suitable for diverse soft drink production requirements<\/li>\r\n    <li><strong>Consistent quality<\/strong> \u2014 recipe memory ensures batch-to-batch reproducibility<\/li>\r\n<\/ul>\r\n\r\n<h2>Measurement and Control Systems<\/h2>\r\n\r\n<p>Premix systems incorporate advanced measurement and control for precise beverage formulation:<\/p>\r\n\r\n<ul>\r\n    <li><strong>CO2 measurement<\/strong> (e.g., Maselli instruments)<\/li>\r\n    <li><strong>Brix value measurement<\/strong> for sugar content control<\/li>\r\n    <li><strong>Product output monitoring<\/strong><\/li>\r\n    <li><strong>Data collection software<\/strong> for process documentation<\/li>\r\n    <li><strong>Automatic CIP valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Sampling valves<\/strong> for quality verification<\/li>\r\n<\/ul>\r\n\r\n<h2>Construction and Materials<\/h2>\r\n\r\n<p>Premix systems feature <strong>corrosion-resistant construction<\/strong> throughout:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Vacuum pump<\/strong> \u2014 stainless steel \/ chrome-nickel steel (similar to <strong>AISI 304<\/strong>)<\/li>\r\n    <li><strong>Plate heat exchanger<\/strong> \u2014 stainless steel construction<\/li>\r\n    <li><strong>High-efficiency valves<\/strong> (e.g., Krones Evoguard series)<\/li>\r\n    <li><strong>Access platforms<\/strong> for electrical components installed above 2.2 meters height<\/li>\r\n<\/ul>\r\n\r\n<h2>Process Connections and Monitoring<\/h2>\r\n\r\n<p>Standard premix configurations include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water supply<\/strong> with pressure monitoring at inlet<\/li>\r\n    <li><strong>Refrigerant supply<\/strong> with monitoring system<\/li>\r\n    <li><strong>Heat exchanger<\/strong> for cooling water (upstream of syrup dosing)<\/li>\r\n    <li><strong>Signal exchange<\/strong> for water and refrigerant supply coordination<\/li>\r\n    <li><strong>Gas pressurizing system<\/strong> with capability to change pressurizing gas after production start<\/li>\r\n<\/ul>\r\n\r\n<h2>Special Product Handling<\/h2>\r\n\r\n<p>Advanced premix systems accommodate products with <strong>pulp and fiber content<\/strong>:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No limitations<\/strong> on pulp and fiber size<\/li>\r\n    <li>Dedicated <strong>heat exchanger for cooling water<\/strong> positioned upstream of syrup dosing for fiber-containing products<\/li>\r\n    <li><strong>Aroma dosage<\/strong> systems with regulated delivery<\/li>\r\n<\/ul>\r\n\r\n<h2>Cleaning System<\/h2>\r\n\r\n<p>Integrated <strong>CIP (Clean-In-Place)<\/strong> capability features:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Automatic valve control<\/strong> via bus system<\/li>\r\n    <li><strong>Water rinse<\/strong> product changeover<\/li>\r\n    <li>Rapid changeover time under <strong>10 minutes<\/strong><\/li>\r\n<\/ul>","parent":0,"count":15,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"Uniflux","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":658,"name":"Chiller","slug":"chiller","term_group":0,"term_taxonomy_id":658,"taxonomy":"machine_types","description":"","parent":0,"count":2,"filter":"raw"},"manufacturer":{"term_id":717,"name":"Procomac","slug":"procomac","term_group":0,"term_taxonomy_id":717,"taxonomy":"manufacturer","description":"","parent":0,"count":62,"filter":"raw"},"model":"Aseptic Uniblock","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"<p>A <strong>labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both <strong>aesthetic and regulatory standards<\/strong>. These machines handle various container types including <strong>glass<\/strong>, <strong>plastic<\/strong>, and <strong>metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n<p>Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n<h2>Types of Labeling Machines<\/h2>\r\n\r\n<h3>Linear vs. Rotary Configuration<\/h3>\r\n\r\n<p>Machine configuration depends on <strong>production speed<\/strong> and available <strong>floor space<\/strong>:<\/p>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Configuration<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed Range<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Best Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Linear<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Low to medium volumes<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Compact footprint requirements<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Rotary<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to <strong>100,000+ BPH<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">High-speed industrial production<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Labeling Technologies<\/h2>\r\n\r\n<h3>Self-Adhesive Labeling Machines<\/h3>\r\n\r\n<p><strong>Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Labels mounted on a <strong>reel<\/strong> with special adhesive backing<\/li>\r\n    <li>Reel installed on a <strong>dispensing unit<\/strong><\/li>\r\n    <li>Labels release at the precise point of bottle passage<\/li>\r\n    <li>Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Medium-high speed<\/strong> production capability<\/li>\r\n    <li><strong>Minimal format conversion<\/strong> and maintenance<\/li>\r\n    <li>Labels containers of <strong>any size, material, and shape<\/strong><\/li>\r\n    <li><strong>Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n<p><strong>Roll-fed labelers<\/strong> are widely used for <strong>cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li>Continuous <strong>plastic film<\/strong> with printed labels<\/li>\r\n    <li><strong>Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n    <li><strong>Hot glue<\/strong> applied to label backs<\/li>\r\n    <li>Labels <strong>wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n<p>Advantages:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds up to <strong>100,000 applications per hour<\/strong><\/li>\r\n    <li>High performance with multiple materials: <strong>OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n    <li><strong>360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n    <li><strong>Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n    <li>Compatible with <strong>ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n<p>Considerations:<\/p>\r\n\r\n<ul>\r\n    <li>Requires more <strong>cleaning and maintenance<\/strong><\/li>\r\n    <li>Not suitable for <strong>non-cylindrical geometries<\/strong><\/li>\r\n    <li>Longer <strong>format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h3>Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n<p><strong>Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n<p>Operating principle:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n    <li>Glue maintained at <strong>constant temperature<\/strong> for optimal adhesion<\/li>\r\n    <li><strong>Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n    <li><strong>Synchronized steel roller<\/strong> distributes glue<\/li>\r\n    <li><strong>Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n<p>Specifications:<\/p>\r\n\r\n<ul>\r\n    <li>Production speeds from <strong>130 to 1,200 BPM<\/strong><\/li>\r\n    <li>Suitable for <strong>cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n    <li><strong>Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n<h3>Cold Glue Labeling Machines<\/h3>\r\n\r\n<p><strong>Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Economical solution<\/strong> for low to medium volumes<\/li>\r\n    <li>Suitable for <strong>rectangular or square<\/strong> containers<\/li>\r\n    <li>Works with <strong>metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n<h3>Sleeve Labeling Machines<\/h3>\r\n\r\n<p><strong>Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the <strong>entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n<h4>Sleeve Types<\/h4>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Description<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Application<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Stretch Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Cylindrical containers; bulk packaging for product grouping<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Shrink Sleeve<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<p>Sleeve label advantages:<\/p>\r\n\r\n<ul>\r\n    <li><strong>No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n    <li>Works on <strong>any container type<\/strong>: plastic, glass, metal<\/li>\r\n    <li><strong>Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n    <li><strong>360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n    <li><strong>Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n    <li>Film thickness <strong>30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n    <li><strong>25% higher cost<\/strong> than traditional labels but potential <strong>150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Process Steps<\/h2>\r\n\r\n<p>Automatic labeling follows a precise sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n    <li><strong>Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n    <li><strong>Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n    <li><strong>Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n    <li><strong>Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n    <li><strong>Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n<h2>Label Application Positions<\/h2>\r\n\r\n<p>Labeling machines can apply labels in various positions:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Front label<\/strong><\/li>\r\n    <li><strong>Back label<\/strong><\/li>\r\n    <li><strong>Side labels<\/strong><\/li>\r\n    <li><strong>Neck label<\/strong><\/li>\r\n    <li><strong>Wrap-around<\/strong> (full circumference)<\/li>\r\n    <li><strong>Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n<h2>Labeling Machine Benefits<\/h2>\r\n\r\n<ul>\r\n    <li><strong>Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n    <li><strong>High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n    <li><strong>Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n    <li><strong>Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n    <li><strong>Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n<h2>Purchasing Used Labeling Machines<\/h2>\r\n\r\n<p>Used labeling machines offer savings of <strong>35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n    <li><strong>Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":266,"name":"Krones","slug":"krones","term_group":0,"term_taxonomy_id":266,"taxonomy":"manufacturer","description":"","parent":0,"count":302,"filter":"raw"},"model":"Contiroll 720 - 12","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":209,"name":"Shrink Wrapper","slug":"used-shrink-wrapper","term_group":0,"term_taxonomy_id":209,"taxonomy":"machine_types","description":"<p>A <strong>shrink wrapper<\/strong> creates bundled packages by wrapping containers in <strong>shrink film<\/strong> and heat-sealing them in an oven. This end-of-line machine produces the familiar multipacks of bottles or cans found in retail stores, facilitating transport and shelf stocking.<\/p>\r\n\r\n<p>The machine operates in two phases:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Wrapping<\/strong> \u2014 enclosing containers in shrink film (printed or neutral)<\/li>\r\n    <li><strong>Shrinking<\/strong> \u2014 heating in an oven to make the plastic adhere tightly to contents<\/li>\r\n<\/ol>\r\n\r\n<h2>How Shrink Wrappers Work<\/h2>\r\n\r\n<p>The <strong>shrink wrapping process<\/strong> follows a systematic sequence:<\/p>\r\n\r\n<ol>\r\n    <li><strong>Product division<\/strong> \u2014 finished bottles travel to a divider creating two or more rows<\/li>\r\n    <li><strong>Infeed<\/strong> \u2014 containers enter the shrink wrapper in organized formation<\/li>\r\n    <li><strong>Film wrapping<\/strong> \u2014 shrink film encloses the product group<\/li>\r\n    <li><strong>Heat shrinking<\/strong> \u2014 bundle passes through oven (shrink tunnel) where heat makes film conform to containers<\/li>\r\n    <li><strong>Cooling<\/strong> \u2014 fans cool the film after shrinking<\/li>\r\n    <li><strong>Discharge<\/strong> \u2014 completed bundle proceeds to handle application or palletization<\/li>\r\n<\/ol>\r\n\r\n<h2>Types of Shrink Wrappers<\/h2>\r\n\r\n<h3>Sealing Bar Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Sealing bar machines<\/strong> position film perpendicular to package flow. When the package crosses the film, the sealing bar activates and the package stops momentarily for sealing. A cutting blade separates the wrapped package from film for subsequent packs.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: maximum <strong>25 bundles\/minute<\/strong><\/li>\r\n    <li>Package stops during sealing operation<\/li>\r\n    <li>Suitable for lower-volume production<\/li>\r\n<\/ul>\r\n\r\n<h3>Film Launcher Shrink Wrappers<\/h3>\r\n\r\n<p><strong>Film launcher machines<\/strong> wrap film around packages using bars dragged by chains while products run continuously along the conveyor without stopping. Film wraps with <strong>5-8 cm overlap<\/strong> beneath the package, self-adhering as it passes through the shrink tunnel.<\/p>\r\n\r\n<p>Characteristics:<\/p>\r\n\r\n<ul>\r\n    <li>Production speed: up to <strong>200 packs\/minute per lane<\/strong><\/li>\r\n    <li>Available in <strong>one, two, or three-lane<\/strong> configurations<\/li>\r\n    <li><strong>No sealing bar required<\/strong> \u2014 continuous operation<\/li>\r\n    <li>Highest throughput for industrial applications<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Wrapper Comparison<\/h2>\r\n\r\n<table style=\"width: 100%; border-collapse: collapse; border: 1px solid #333; margin: 20px 0;\">\r\n    <thead>\r\n        <tr style=\"background-color: #f5f5f5;\">\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Type<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Speed<\/th>\r\n            <th style=\"border: 1px solid #333; padding: 10px; text-align: left;\">Operation<\/th>\r\n        <\/tr>\r\n    <\/thead>\r\n    <tbody>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Sealing bar<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 25 bundles\/min<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Stop-and-seal cycle<\/td>\r\n        <\/tr>\r\n        <tr>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\"><strong>Film launcher<\/strong><\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Up to 200 packs\/min\/lane<\/td>\r\n            <td style=\"border: 1px solid #333; padding: 10px;\">Continuous motion<\/td>\r\n        <\/tr>\r\n    <\/tbody>\r\n<\/table>\r\n\r\n<h2>Configuration Options<\/h2>\r\n\r\n<p>Shrink wrappers vary according to several parameters:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Production speed<\/strong> \u2014 measured in strokes or bundles per minute<\/li>\r\n    <li><strong>Infeed orientation<\/strong> \u2014 inline or at 90\u00b0 from upstream machine<\/li>\r\n    <li><strong>Tray insert function<\/strong> \u2014 capability to include cardboard tray support within bundle<\/li>\r\n    <li><strong>Lane configuration<\/strong> \u2014 single, dual, or triple lane systems<\/li>\r\n    <li><strong>Separation gates<\/strong> \u2014 pneumatic or electric operation for product grouping<\/li>\r\n<\/ul>\r\n\r\n<h3>Tray Insert Applications<\/h3>\r\n\r\n<p>The <strong>tray insert function<\/strong> places a cardboard support (tray or flat pad) inside the bundle, providing structural support for containers such as:<\/p>\r\n\r\n<ul>\r\n    <li>Mayonnaise jars<\/li>\r\n    <li>Vinegar bottles<\/li>\r\n    <li>Other products requiring additional stability<\/li>\r\n<\/ul>\r\n\r\n<h2>Shrink Film Technology<\/h2>\r\n\r\n<h3>Film Type<\/h3>\r\n\r\n<p>Most shrink wrappers use <strong>LDPE film<\/strong> (Low-Density Polyethylene), available as single or coextruded material. Film is unwound alternately from <strong>two reels<\/strong> positioned under the conveyor belt with motorized unwinder.<\/p>\r\n\r\n<p>Film specifications:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Neutral or printed<\/strong> \u2014 customizable with company logos<\/li>\r\n    <li>Printable up to <strong>10 colors<\/strong> using flexographic systems<\/li>\r\n    <li><strong>Perfect product adaptation<\/strong> ensuring stable packaging<\/li>\r\n    <li><strong>Automatic reel joining<\/strong> available on some models<\/li>\r\n<\/ul>\r\n\r\n<h3>Reel Changeover<\/h3>\r\n\r\n<p>When one reel approaches depletion, the system slows and alerts the operator to cut the film and seal it with the second reel. Some machines perform <strong>automatic junction<\/strong> between coils.<\/p>\r\n\r\n<h2>Shrink Tunnel (Oven)<\/h2>\r\n\r\n<p>The <strong>shrink tunnel<\/strong> applies heat to make film conform to products:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Electrical resistances<\/strong> heat the air<\/li>\r\n    <li><strong>Hot air circulation<\/strong> shrinks the film around contents<\/li>\r\n    <li><strong>Cooling fans<\/strong> set the film after heat-shrinking<\/li>\r\n<\/ul>\r\n\r\n<h2>Antistatic Systems<\/h2>\r\n\r\n<p>Continuous operation requires <strong>antistatic bars<\/strong> to neutralize electrostatic charges generated by high-speed film processing. Without proper static control, issues include:<\/p>\r\n\r\n<ul>\r\n    <li>Processing interruptions<\/li>\r\n    <li>Electric shocks to operators<\/li>\r\n    <li>Reduced product quality<\/li>\r\n<\/ul>\r\n\r\n<p><strong>Ionizing bars<\/strong> mounted in charge-formation areas neutralize static electricity electrochemically by ionizing surrounding air.<\/p>\r\n\r\n<h2>Applications<\/h2>\r\n\r\n<p>Shrink wrappers package products requiring <strong>grouped transport<\/strong> for retail distribution:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Water bottles<\/strong> \u2014 classic 6 or 12-pack configurations<\/li>\r\n    <li><strong>Beverage cans<\/strong><\/li>\r\n    <li><strong>Food containers<\/strong><\/li>\r\n    <li>Any bulk products for shelf restocking<\/li>\r\n<\/ul>\r\n\r\n<p>After shrink wrapping, bundles may receive <strong>handle application<\/strong> (via separate handle applicator machine) before palletization.<\/p>\r\n\r\n<h2>Leading Shrink Wrapper Manufacturers<\/h2>\r\n\r\n<p>Established brands in the shrink wrapper market include:<\/p>\r\n\r\n<ul>\r\n    <li><strong>Zambelli<\/strong><\/li>\r\n    <li><strong>Dimac<\/strong><\/li>\r\n    <li><strong>Krones<\/strong><\/li>\r\n    <li><strong>OCME<\/strong><\/li>\r\n    <li><strong>SMI Group<\/strong><\/li>\r\n<\/ul>\r\n\r\n<p>Used shrink wrappers from these manufacturers offer <strong>proven reliability<\/strong> with available spare parts and service support.<\/p>","parent":0,"count":43,"filter":"raw"},"manufacturer":{"term_id":626,"name":"Dimac","slug":"dimac","term_group":0,"term_taxonomy_id":626,"taxonomy":"manufacturer","description":"","parent":0,"count":56,"filter":"raw"},"model":"ST@R F45","year":{"value":"2005","label":"2005"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"1","label":"Aseptic"},"isobaric":false,"neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"condition":{"value":"3","label":"Vendida"},"machine_number":"292","description":"<h2>Used Bottling Complete Line Aseptic Sipa 18000 Bph &#8211; 2005<\/h2>\n<p>Injection machine PPS 72\/48 &#8211; a machine with a continuous flow of plasticized PET for the production of preforms<br \/>\nA number of cavities in injection mold &#8211; 48 pcs.<br \/>\nAll operating parameters are controlled by the SIEMENS Logic Controller equipped with a touchscreen monitor.<\/p>\n<h2><strong>Performance:<\/strong><\/h2>\n<p>&#8211; Preform 26 g; neck 38 mm &#8211; 14000 pcs \/ hour; capacity in a corrugated box &#8211; 9024 pcs<br \/>\n&#8211; Preform 32 g, neck 38 mm &#8211; 13000 pcs \/ hour; capacity in a corrugated box &#8211; 7200 pieces<br \/>\n&#8211; Preform 40 g, neck 28 mm &#8211; 12000 pcs \/ hour capacity in a corrugated box &#8211; 6528 pcs.<br \/>\n&#8211; Preform 26 gr, 32 gr &#8211; for own production.<\/p>\n<p>Power consumption &#8211; 300 kW \/ h<\/p>\n<p>Weight &#8211; 3.5 t<br \/>\nHopper capacity 2 t<br \/>\nReplaceable formats &#8211; 3 pieces<br \/>\nPossibility of producing non-transparent and coloured preforms<br \/>\nRoom ambient temperature from +5 to +35 degrees<\/p>\n<h2><strong>Rotary blow molding machine SFR &#8211; 12 &#8211;<\/strong><\/h2>\n<p>is designed for blowing bottles from preforms of our own production. The preforms are fed into the bottle blowing carousel with simple tangential grippers.<br \/>\nEquipped with molds &#8211; 12 pcs (type of molds &#8220;crocodile&#8221;)<br \/>\nBlown bottle formats 0.45L; 0.5l; 0.9L, 1L, 1.5L.<br \/>\nMachine productivity &#8211; 18000 bph<br \/>\nBefore blowing, preforms are heated in an oven with infrared lamps.<br \/>\nAfter blowing out, the bottle is fed through an air pneumatic conveyor to the microbiological isolator.<br \/>\nPower consumption 90 kW \/ h<br \/>\nWeight &#8211; 1.5 t<br \/>\nPressure 40 bar<br \/>\nRoom ambient temperature from +5 to +35 degrees<\/p>\n<h2><strong>Air conveyor model CONVAIR 2000 &#8211;<\/strong><\/h2>\n<p>designed for pushing pet bottles by the neck in a single air channel. During the movement of pet bottles from the production line to the filling unit, the bottles are kept in an environment controlled from pollution by air pre-filtration filters, as well as the first absolute HEPA filter and an additional absolute HEPA filter located after the air fan.<\/p>\n<h2><strong>UNICLEAN AS<\/strong><\/h2>\n<p>&#8211; a semi-automatic unit for washing blending and syrup equipment, has two tanks for two-component treatment of equipment with an alkaline solution and an acid solution. The volume of containers is 2000l<\/p>\n<h2><strong>UNICLEAN SPIN<\/strong><\/h2>\n<p>&#8211; automatic installation for two-component washing of equipment for microbiological equipment, aseptic tank, containers. UNIRAC installations. The volume of containers is 2000 l<\/p>\n<h2><strong>UNIDOX<\/strong><\/h2>\n<p>&#8211; an installation for the preparation and supply of a working disinfectant solution of peracetic acid for sterilization of the bottle, cap and equipment of the microbiological isolator. The volume of the container is 2000 l. Automatic titration unit MAZELLI.<\/p>\n<h2><strong>UNIFLUX<\/strong><\/h2>\n<p>&#8211; STERILTANK &#8211; buffer storage aseptic tank before filling &#8211; with a volume of 10,000 litres. STERILTANK is equipped with an aseptic magnetic stirrer for pulp products.<\/p>\n<p>UNIFLUX-FOAM SPIN &#8211; liquid filtration and foaming system &#8211; sterilizes the energy carriers needed for the filling line (steam, air, nitrogen) through aseptic valves and filters. The system automatically sterilizes all filters before starting production. In addition, the built-in sterilizing solution dosing system allows sterilization of pipelines and fast sterilization of the filling area.<\/p>\n<p>Parameters are recorded and controlled by a simple and instant operator interface through an integrated panel of the filling unit, fast and effective diagnosis of problems, full automation of all working phases of processes from the beginning to the end of sanitization.<\/p>\n<p>UNITHERM H &#8211; installation for the preparation and supply of sterile water for rinsing bottles, caps, sterilization of the equipment of the microbiological isolator. The volume of the container is 2000 l.<\/p>\n<p>UNIRAC &#8211; plant for the recovery of water after rinsing the bottle. 75% of the recovered water is returned to UNITHERM H for sterilization and supply to production. Water purification is carried out by a column with activated carbon.<\/p>\n<h2><strong>Cleanroom equipment &#8211; microbiological isolator:<\/strong><\/h2>\n<p>Before production, the microbiological unit undergoes an electronic sanitization cycle of the UNIBLOC CIP-SIP equipment; the duration of aseptic time, continuous production without CIP is 120 hours for non-carbonated drinks, for carbonated drinks &#8211; 72 hours.<br \/>\nThe UNIBLOC automation system continuously monitors critical process parameters such as the flow of fluids to the machines. The machines are equipped with electronic sensors to control the parameters and modes of all processes. A manifold that delivers sterile water as well as a manifold that delivers product\u00a0during the production period they have steam barriers, the temperature of which is controlled.<\/p>\n<h2><strong>GRIPSTAR sterilizer:<\/strong><\/h2>\n<p>a rotary sterilizer with a bottle grip under the neck and electronic control of the processing time, designed to sterilize the inner and outer surfaces of a pet bottle under aseptic conditions, the working sterilizing solution of peracetic acid is recirculated after sterilization to the UNIDOX installation.<\/p>\n<p><strong>INJECTION MOULDS<\/strong><\/p>\n<p>&#8211; Number of injection cavities\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 4 x 12<br \/>\n&#8211; Number of injection moulds\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 1<br \/>\n&#8211; Total number of injection cavities\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 48<\/p>\n<h2><strong>GENERAL CHARACTERISTICS<\/strong><\/h2>\n<p>\u2013 Dimensions, m\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 12 x 2.6 x h4.0<br \/>\n\u2013 Weight of the machine\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 31,0 Ton<br \/>\n\u2013 Oil tank capacity\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a01100 L<br \/>\n\u2013 Colour\u00a0 RAL\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 GREY 7012 \u2013 7001\/5012<\/p>\n<h2><strong><u>PRODUCTION\u00a0 OF PREFORMS :<\/u><\/strong><\/h2>\n<p>Nom.production, preform\/h<\/p>\n<p>23 gr. \u2013 14.400 *<\/p>\n<p>29 gr. \u2013 13.300*<\/p>\n<p>42 gr. \u2013 12.300*<\/p>\n<p>Machine efficiency\u00a0 95%<\/p>\n<p>All the functions, production parameters, partial and total cycle times, temperatures, plasticizing unit are controlled by SIEMENS PLC, provided with a colour monitor and Alpha-numeric board.<\/p>\n<p>The PLC has a complete programmer of self-diagnostics, with synoptic panels and precise indications concerning the possible faulty components or the out-of-standard process parameter<\/p>\n<h2><u><strong>SITE INTERFACES \u2013\u00a0<\/strong> <\/u><\/h2>\n<p>-Electrical power3ph+N+G\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 400(\u00b110%)V\/50Hz<br \/>\ntotal installed\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 446* KW<br \/>\naverage absorbed\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 323* KW<\/p>\n<p>\u2013 Service compressed air<br \/>\npressure\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 10 Bar<br \/>\nconsumption\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a080 Nm3\/h<\/p>\n<h2><strong>\u2013 Mould cooling water<\/strong><\/h2>\n<p>Thermal Power\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 137 kW<br \/>\nflow rate\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 84 m3 \/ h<br \/>\ntemperature inlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 8\u00b0 C<br \/>\ndelta temperature inlet-outlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 1,4\u00b0 C<br \/>\npressure\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 4,5 Bar<\/p>\n<h2><strong>\u2013 Preforms cooling water<\/strong><\/h2>\n<p>Thermal Power\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 30\u00a0 kW<br \/>\nflow rate\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 11,7 m3 \/ h<br \/>\ntemperature inlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 8\u00b0 C<br \/>\ndelta temperature inlet-outlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 2,2\u00b0 C<br \/>\npressure\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 4,5 Bar<\/p>\n<h2><strong>\u2013 Hydraulic unit cooling water<\/strong><\/h2>\n<p>Thermal Power\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 55 kW<br \/>\nflow rate\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 9,5 m3 \/ h<br \/>\ntemperature inlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 8-30 \u00b0 C<br \/>\ndelta temperature inlet-outlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 5 \u00b0 C<br \/>\npressure\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 4,5 Bar<\/p>\n<h2><strong>\u2013\u00a0 Dry air requirements<\/strong><\/h2>\n<p>Power consumption\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 61 kW<br \/>\nflow rate\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 10,5 m3 \/ h<br \/>\ntemperature inlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 8\u00b0 C<br \/>\ndelta temperature inlet-outlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 5\u00b0 C<br \/>\npressure\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 4,5 Bar<\/p>\n<h2><strong>\u2013 PET-Dryer\u00a0 cooling<\/strong><\/h2>\n<p>Thermal Power\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 32,6 kW<br \/>\nflow rate\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 5,6 m3 \/ h<br \/>\ntemperature inlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a08-30 \u00b0 C<br \/>\ndelta temperature inlet-outlet\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 5 \u00b0 C<br \/>\npressure\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 4,5 Bar<\/p>\n<h2><strong>SUPPLY:<\/strong><\/h2>\n<p>\u00a8\u00a0\u00a0\u00a0\u00a0 Soundproof cabin with conditioner;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 48 cavities complete injection mould to produce 29g preforms;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 Injection mould cold half with a set of cooling caps and plates to produce 23 g preform;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 Injection mould cold half with a set of cooling caps and plates to produce 42 g preform;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 Preform unloading and cooling system;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 PET dryer complete of with granule suction pump and platform;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 Chillier for cooling injection moulds and hydraulic circuit;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 L.P. compressor 10 bar + receiver + dryer;<br \/>\n\u00a8\u00a0\u00a0\u00a0\u00a0 Master Batch ;<\/p>\n<h2>Blowing Machine SFR 12 &#8211; Used Bottling Complete Line<\/h2>\n<p>Thanks to the unique vertical mould movement of the SIPA SFR series (so-called \u201cCrocodile moulds\u201d), the mould version is particularly effective: the preforms are fed into the blowing wheel by grippers with a simple tangential movement. With a given cycle time, this allows more time to blow the bottle. When blown, the bottles are then simply extracted from the cavity by another set of grippers with the same tangential movement.<\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"238\">\n<h2><strong>BLOWING MOLDS<\/strong><\/h2>\n<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Number of blowing cavities<\/td>\n<td width=\"136\">N\u00b0<\/td>\n<td width=\"94\">12<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Number of blow molds<\/td>\n<td width=\"136\">N\u00b0<\/td>\n<td width=\"94\">12<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">GENERAL CHARACTERISTICS<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Dimensions LxBxH<\/td>\n<td width=\"136\">\u043c<\/td>\n<td width=\"94\">5,9 x4 x3,4<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Machine weight<\/td>\n<td width=\"136\">\u043a\u0433<\/td>\n<td width=\"94\">13.500<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Preform hopper and feeder weight<\/td>\n<td width=\"136\">\u043a\u0433<\/td>\n<td width=\"94\">3.000<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Cabin weight<\/td>\n<td width=\"136\">\u043a\u0433<\/td>\n<td width=\"94\">2.000<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Total weight of the operating machine<\/td>\n<td width=\"136\">\u043a\u0433<\/td>\n<td width=\"94\">18.500<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Standard cabin colour<\/td>\n<td width=\"136\">RAL<\/td>\n<td width=\"94\">7001<\/td>\n<\/tr>\n<tr>\n<td width=\"238\"><\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">\n<h2><strong>ELECTRICAL P.<\/strong><\/h2>\n<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Voltage 3Ph + N + G<\/td>\n<td width=\"136\">\u0412<\/td>\n<td width=\"94\">400\u00a0 \u00b110%<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Frequency<\/td>\n<td width=\"136\">\u0413\u0446<\/td>\n<td width=\"94\">50 \/60\u00a0 \u00b12%<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Total installed power<\/td>\n<td width=\"136\">\u043a\u0432\u0442<\/td>\n<td width=\"94\">226<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Average absorbed power **<\/td>\n<td width=\"136\">\u043a\u0432\u0442<\/td>\n<td width=\"94\">120<\/td>\n<\/tr>\n<tr>\n<td width=\"238\"><\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">\n<h2><strong>COMPRESSED AIR<\/strong><\/h2>\n<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Air pressure<\/td>\n<td width=\"136\">\u0431\u0430\u0440<\/td>\n<td width=\"94\">7<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Air consumption for mechanical machine motor with speed 1500 b\/cav<\/td>\n<td width=\"136\">\u043c\u00b3\/\u0447\u0430\u0441<\/td>\n<td width=\"94\">71<\/td>\n<\/tr>\n<tr>\n<td width=\"238\"><\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">COMPRESSED AIR FOR BLOWING<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Air pressure **<\/td>\n<td width=\"136\">\u0431\u0430\u0440<\/td>\n<td width=\"94\">30 \u2013 35<\/td>\n<\/tr>\n<tr>\n<td width=\"238\"><\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">STANDARD MOLDS COOLING<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Thermal power **<\/td>\n<td width=\"136\">\u043a\u0432\u0442<\/td>\n<td width=\"94\">28,2<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Inlet water temperature<\/td>\n<td width=\"136\">\u00b0C<\/td>\n<td width=\"94\">10\u00f712<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Inlet &#8211; Outlet delta temperature<\/td>\n<td width=\"136\">\u00b0C<\/td>\n<td width=\"94\">3<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Cooling water flow rate<\/td>\n<td width=\"136\">\u043c\u00b3\/\u0447\u0430\u0441<\/td>\n<td width=\"94\">8,1<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Inlet pressure<\/td>\n<td width=\"136\">\u0431\u0430\u0440<\/td>\n<td width=\"94\">4,5<\/td>\n<\/tr>\n<tr>\n<td width=\"238\"><\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">OVENS COOLING<\/td>\n<td width=\"136\"><\/td>\n<td width=\"94\"><\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Thermal power **<\/td>\n<td width=\"136\">\u043a\u0432\u0442<\/td>\n<td width=\"94\">33,6<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Inlet water temperature<\/td>\n<td width=\"136\">\u00b0C<\/td>\n<td width=\"94\">10\u00f712<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Inlet &#8211; Outlet delta temperature<\/td>\n<td width=\"136\">\u00b0C<\/td>\n<td width=\"94\">3<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Cooling water flow rate<\/td>\n<td width=\"136\">\u043c\u00b3\/\u0447\u0430\u0441<\/td>\n<td width=\"94\">9,6<\/td>\n<\/tr>\n<tr>\n<td width=\"238\">Inlet pressure<\/td>\n<td width=\"136\">\u0431\u0430\u0440<\/td>\n<td width=\"94\">4,5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2><strong>Composition:<\/strong><\/h2>\n<p>BASIC MACHINE with 12 blowing stations complete of:<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Soundproof cabin;<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Set for 12 blow mould shells for bottle size 1,0 Lt;<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Additional set of blowing shells for bottle size 0,5lt;<br \/>\n\u00b7\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Preforms load system unit with cartoons unloading device, hooper and feeding system;<\/p>\n<p><u>AUXILIARY\u00a0\u00a0 EQUIPMENT to Sipa SFR 12:<\/u><\/p>\n<p><span style=\"text-decoration: line-through;\">&#8211;<\/span>40 bar Blowing Compressor oil free with air dryer, 2000L receiver under PED norms and outside air cooler\u00a0 for compressor;<\/p>\n<h2>Machine chiller for machine mould working in the close loop &#8211; used bottle filling machine for sale<\/h2>\n<p>PROCOMAC CONVAIR 2000 represent a new generation of air conveyors and are the result of twenty years of experience in this particular application field. They have been designed with modularity in mind and conceived for welding-free assembly; their structure is entirely made in stainless steel with bottle slipping guides made in a plastic material especially studied for this application. A remarkable study about aerodynamics and a careful examination of the past experience has led PROCOMAC to design a conveyor featuring a single air duct. Bottles are moved by the application of moving air on the neck area through an especially-designed profile. Air volume and air pressure have been calculated to obtain the best performances as well as high reliability and low operating noise.<\/p>\n<p>The basic design can be upgraded by adding personalised optional features to guarantee a low contamination bottle handling or a bottle handling suitable for insertion in aseptic filling lines.<\/p>\n<h2><strong>CONVAIR 2000 air conveyors features:<\/strong><\/h2>\n<p>&#8211; Bottle pushing on neck area with a single air duct;<br \/>\n&#8211; Base frame entirely made in AISI 304 stainless steel;<br \/>\n&#8211; Bottle slipping guides made in a plastic material especially studied for this application;<br \/>\n&#8211; Pneumatic-controlled adjustable bottle guides<br \/>\n&#8211; Passage ducts for motion air are integrated into a plastic profile and designed to intercept the bottle in the best area to obtain high performance;<br \/>\n&#8211; 1 inspection door per metre is provided; its location in the upper part of the air duct and its hand screw closures account for easy inspection of the air duct;<br \/>\n&#8211; Conveyors supports are made in stainless steel with either 2 or 4 stainless steel feet. A rubber pad with a special is provided to offer a high grip and reduce vibrations and operating noise.<br \/>\n&#8211; Mainframe equipped with a bottle path isolation structure made in clear polycarbonate; bottles are thus kept in a controlled contamination environment from the bottle production system to filling bloc. The structure can be opened on both sides for easy access to the bottle path.<br \/>\n&#8211; Filters housing entirely made in stainless steel, with dust pre-filter, first absolute filter (95 DOP) and supplemental absolute filter (99.99 DOP) placed after air fan.<\/p>\n<p>Bottle inlet tunnel<br \/>\nThe bottle inlet tunnel connects the bloc bottle infeed conveyor to the microbiological isolator which protects the bloc.<\/p>\n<h2>Area 1 &#8211; Sugar syrup preparation area<\/h2>\n<p>UNISOLV BS<\/p>\n<p>This area has been designed to prepare the right amount of simple syrup enough to feed the final beverage preparation tanks.<\/p>\n<p>The batch heat sugar dissolving unit is including n.1 tank (5.000 l). By a screw-type elevator, the sugar will be taken from a hopper (where the operator will cut the sugar sacs and feed the sugar) and dissolved in hot water (roughly 40\u00b0C) inside the tank. The amount of sugar will be predosed by the operator; the system will take all the sugar prepared. The hot water is prepared by a tubular heat exchanger installed on the feeding water line.<\/p>\n<p>From the dissolution tank, the sugar syrup will be pasteurised and stored in a tank.<br \/>\n1 screw type elevator for the sugar feeding to the dissolving tank<\/p>\n<h2><strong>Description:<\/strong><\/h2>\n<p>&#8211; capacity 8.000 kg\/h<br \/>\n&#8211; stainless steel material AISI 304 complete of hopper<br \/>\n&#8211; 1 sugar dissolving unit for hot preparation,<br \/>\n&#8211; capacity 5.000 l.<br \/>\n&#8211; stainless steel AISI 304 material complete with:<br \/>\n&#8211; vertical type electro-mixing group<br \/>\n&#8211; conical type bottom and cover<br \/>\n&#8211; manhole DN 400<br \/>\n&#8211; adjustable stainless steel feet<br \/>\n&#8211; service connections<br \/>\n&#8211; washing spray-ball<br \/>\n&#8211; cleanable level indicator<br \/>\n&#8211; air vent<\/p>\n<p>tubular heat exchanger for inlet water heating<br \/>\ncentrifugal pump for filter-feeding<br \/>\nfilters for sugar solution at 60\u00b0 Bx<\/p>\n<h2><strong>UNITHERM S<\/strong><\/h2>\n<p>\u2013 Sugar syrup pasteurizer<br \/>\nSimple syrup pasteurisation plant, skid-mounted, factory tested, indirect plate process, designed for flexible production<br \/>\nTechnical data: 85% heat recovery, CIP cleanable<\/p>\n<h2><strong>Operational capacity<\/strong><\/h2>\n<p>Sugar syrup pasteurizer to \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 60 \u2013 65\u00b0Brix<br \/>\nPasteurisation temperature \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 90\u00b0C<br \/>\nHolding time \u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 30 s<br \/>\nPasteurisation temperature precision T \u00b1 1\u00b0C<br \/>\nFlow rate precision\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Q \u00b1 5%<\/p>\n<p>N\u00b0 1 plate type pasteurisation unit for sugar syrup at 60\u00b0 Bx (thermal cycle 40-90-25\u00b0C), complete with:<\/p>\n<p>&#8211; frame and plates made of stainless steel<br \/>\n&#8211; thermometers for temperature control.<br \/>\n&#8211; capacity 8.000 l\/h<\/p>\n<h2><strong>UNISTORE S<\/strong><\/h2>\n<p>1-15 \u2013 Sugar syrup storage tank<br \/>\nPasteurised Simple syrup storage unit.<br \/>\nN.1 storage tank (15.000 l) with pneumatic valve for tank feeding.<br \/>\nThe sugar syrup, by manual connection of a multiway plate, will be sent by a centrifugal pump to the Final Beverage Preparation Area.<br \/>\nN\u00b0 1 sugar syrup storage tank<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 capacity 15.000 l.<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 stainless steel AISI 304 material complete with:<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 vertical type electro mixing group<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 conical type bottom and cover<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 manhole DN 400<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 adjustable stainless steel feet<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 service connections<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 washing spray-ball<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 level indicator, cleanable<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 air vent<\/p>\n<p>N\u00b0 1 centrifugal pump to send the sugar syrup to preparation tanks<br \/>\nN\u00b0 1 mass flow meter for sugar syrup dosing to preparation tanks<\/p>\n<h2><strong>Additional features<\/strong><\/h2>\n<p>&#8211; AISI 304 piping for the connection of the above items<br \/>\n&#8211; Electrical and pneumatic material for the connection of the above items<br \/>\n&#8211; Service walkway in stainless steel with the floor in galvanized steel for access to the opening of the dissolution and storage tank<\/p>\n<h2>Area 2 &#8211; Final beverage preparation area<\/h2>\n<p>Within the range of the beverages with juice and pur\u00e9e based the high cost and variability of raw materials (Brix, pH, TA, etc.) imposes a batch technology for the preparation of the final beverage in order to allow updates and corrections to the recipe in progress.<\/p>\n<p>UNISOLV MULTI 3-30<br \/>\nIt has been considered 3 main mixing tanks insulated with agitators (3 of 30.000 l capacity) in order to mix different liquids\u00a0 (water, concentrated juice, puree, citric acid, micro components..) using a batch process in order to create a finished beverage to be sent to the pasteurizer. The tanks are equipped with a level transmitter and min\/max level probe.<\/p>\n<p>N\u00b0 3 preparation tanks<br \/>\n&#8211; capacity 30.000 l each, made of stainless steel AISI 316<br \/>\n&#8211; vertical type mixing units<br \/>\n&#8211; bottom and cover, conical type<br \/>\n&#8211; manhole DN 400<br \/>\n&#8211; adjustable stainless steel feet<br \/>\n&#8211; service connections<br \/>\n&#8211; washing spray-ball<br \/>\n&#8211; level indicator, cleanable<br \/>\n&#8211; air vent<br \/>\n&#8211; sampling point<br \/>\n&#8211; satin finishing externally, 2b lamination internally<\/p>\n<p>N\u00b0 3 weight cells for puree\/concentrated juice<\/p>\n<p>N\u00b0 2 magnetic flow meters for water feeding to the citric acid mixer and final beverage preparation tanks<\/p>\n<p>UNISOLV 1-1 + UNISOLV 1-0,5<\/p>\n<p>2\u00a0 tanks (one of 1000 l capacity and another one of 500 l) for powders dissolution (citric acid powder and micro components) are included.<\/p>\n<p>The operator will manually dose the pre-weighted powders into the tanks with a water automatic loading system through a magnetic flow meter.<\/p>\n<p>N\u00b0 1 mixer for citric acid<\/p>\n<p>capacity 1000 l, stainless steel material AISI 304, complete with:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 mixing unit<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 adjustable stainless steel feet<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 washing spray ball<\/p>\n<p>N\u00b0 1 mixer for micro components<\/p>\n<p>capacity 500 l stainless steel material AISI 304, complete with:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 mixing unit<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 adjustable stainless steel feet<br \/>\n&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 washing spray ball<\/p>\n<p>N\u00b0 1 centrifugal pump to send the ingredients to preparation tanks<\/p>\n<p>N\u00b0 1 centrifugal pump to send the final beverage to the pasteurizer<\/p>\n<p>Juice emptying station<\/p>\n<p>One juice emptying station complete of 3 piston pumps with flexible pipes for drums emptying has been included (discharge of 2 or 3 juices at the same time is not possible). The puree\/concentrate will be sent to the feeding line of the main mixing tanks.<\/p>\n<p>N\u00b0 3 mono pumps for puree\/concentrated juice drums discharging<\/p>\n<p>Service walkway in stainless steel with the floor in galvanized steel for the access to the openings of the various tanks<\/p>\n<p>AISI 304 piping for the connection of the above items<\/p>\n<p>Electrical and pneumatic material for the connection of the above items<\/p>\n<table width=\"1042\">\n<tbody>\n<tr>\n<td width=\"475\"><\/td>\n<\/tr>\n<tr>\n<td width=\"475\"><\/td>\n<\/tr>\n<tr>\n<td width=\"475\"><a name=\"_Toc86990922\"><\/a>Area 3 &#8211; Final beverage treatment area<\/p>\n<h3>Product pasteurizer UNITHERM 18 \u2013 Tubular heat exchanger UHT plant<\/h3>\n<p>Max Capacity\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 18.000 l\/h<\/p>\n<p>Technology\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Tubular Heat Exchanger<\/p>\n<p>Each tubular module is 6m in length<\/p>\n<p>Design: multitube<\/p>\n<p>The product coming from the preparation tanks is collected in a Balance Tank.<\/p>\n<p>From the Balance Tank by a centrifugal pump the product will be sent to Tubular Heat Exchangers that includes 3 main sections:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Recovery section in order to heat the product from 20\u00b0C up to roughly 70\u00b0C by thermal exchange with hot water (closed circuit: the water is heating by thermal exchange with the hot product)<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Heating section in order to heat the product from 70\u00b0C up to max 95\u00b0C by hot water<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Cooling section in order to cool the product down to filling temperature by cold water<\/p>\n<p>At the pasteurization temperature, the product makes a tubular holding of around 30\u201d.<\/p>\n<p>It\u2019s included also a pressurized water balance tank for plant sterilization and to manage water recirculation loop.<\/p>\n<p>In case of a problem with the filling machine, the product will recirculate into the Balance Tank. In case of long stop, after a preset recirculation time (decided by the customer) the plant puts in water that pushes all the product into the balance tank and it starts the water recirculation loop on the water balance tank in order to maintain the production thermal profile.<\/p>\n<p>When the problem stops the product comes again into the system and pushes the water out; the production restarts.<\/p>\n<p>Scope of supply:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Product balance tank device<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Product centrifugal pump<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Magnetic Flow Meter<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Tubular Heat Exchangers in order to achieve the thermal profile specified above<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Water recirculation system for recovery heating system<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Hot Water System including<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Heat exchanger<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Recirculation water pump<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Expansion vessel<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Steam modulating valve<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Stop steam valve<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Steam filter<\/p>\n<p>\u00b7\u00a0\u00a0\u00a0\u00a0 Steam trap<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Pressurized Water Balance Tank<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Pneumatic valves for product and utilities<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Double holding tube with multiway plate and proximities switches<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Instruments<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Electric panel including PLC (Allen Bradley\/Siemens) with operator interface<\/p>\n<h4>Deaerating System &#8211; used bottle filling machine for sale<\/h4>\n<p>The system is composed by:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Deaeration vessel<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Condenser for aroma recovery<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Product pump<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Vacuum pump<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Level probe<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Vacuum probe<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Set of valves<\/p>\n<p>Homogenizer 18.000 l\/h, 250 bar<\/p>\n<p>Pasteurizer independent CIP unit<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Set of pneumatic valves<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Conductivity meter<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Pump for feeding the detergents from tanks located close to the plant (tanks excluded from our supply)<\/p>\n<p><a name=\"_Toc86990938\"><\/a>STERITANK 1-10<\/p>\n<p>Used in conjunction with UHT processing, in conjunction with steam-N2-air filtering unit UNIFLUX AS, suitable for wide range of liquid products. The scope of the unit is to maintain the upstream units at the nominal production conditions also in the event of output fluctuation of the bottling line.<\/p>\n<p>Technical data:<\/p>\n<p>10.000 l\u00a0 aseptic tank made of AISI 316L pressurized with sterile Nitrogen and covered with water cooling jacket<\/p>\n<p>Equipped with an aseptic magnetic stirrer, in case of pulpy products<a name=\"_Toc86990940\"><\/a><a name=\"_Toc86990939\"><\/a><\/p>\n<h3>Sterile CO<sub>2<\/sub> injector &#8211; UNIFLUX AS \u2013 Utility filtration unit<\/h3>\n<p>Skid-mounted, factory tested, filtration unit in conjunction with STERITANK<\/p>\n<p>Technical data:<\/p>\n<p>Steam filtration:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 1mm absolute<\/p>\n<p>Compressed air pre-filtration: 0,6 mm absolute<\/p>\n<p>Compressed air and Nitrogen final filtration: 0,01 mm absolute<\/p>\n<p>Cumulative steam sterilisation (142\u00b0C) time limit regarding the filtrations at 0,01 mm absolute: 165 hrs<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 The final double series of filters on the nitrogen and compressed air lines safeguard the user against accidental damage to the filter cartridges<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 The system performs the filter sterilisation and cooling down cycles entirely in automatic mode.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 Capacity:\u00a0 steam 500 Kg\/h at 2barg, Nitrogen 200 Nm3\/h, air 500 Nm3\/h<\/p>\n<p>CO2 dosing performed via a stainless steel injector<\/td>\n<\/tr>\n<tr>\n<td width=\"475\"><a name=\"_Toc86990923\"><\/a>Area 4 &#8211; Cleaning station and Piping<\/p>\n<h3><a name=\"_Toc86990942\"><\/a>UNICLEAN for the syrup room<\/h3>\n<p>N\u00b0 1 CIP station complete of two stainless steel AISI 304 tanks (insulated only for soda and water) of capacity 3.000 l\/each and:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 N\u00b0 1 tubular heat exchanger for the recirculation heating of cleaning solutions complete of modulating steam valve, filter, pressure reducer, manometer and steam trap<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 N\u00b0 1 centrifugal pump for dosing lye from plastic container to the tank complete of min level probe; capacity 250 l\/h<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 N\u00b0 1 centrifugal pump for dosing disinfectant from plastic container complete of min level probe; capacity 100 l\/h<\/p>\n<p>AISI 304 piping for the connection of the above items inside the AREA 3<\/p>\n<p>Electrical and pneumatic material for the connection of the above unit<a name=\"_Toc86990943\"><\/a><\/p>\n<h3>UNICLEAN\u00a0 3A CC for the aseptic line<\/h3>\n<p>UNICLEAN carries out the washing of the machines present on the bottling line.<\/p>\n<p>The system carries out the dilution of concentrated basic or acid solutions with water to obtain the sanitizing solution at the required concentration and temperature.<\/p>\n<p>Easy maintenance<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The mounting of the machine on a single skid makes every component easy to access for inspection and maintenance work.<\/p>\n<p>Safety<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The key point of the design is its perfect integration with the system downstream.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 All the automatically performed operations are controlled through pressure, temperature, and flow rate feedback or actuation checks on the pneumatic valves.<\/p>\n<p>Automation<\/p>\n<p>The UNICLEAN 3 A CC is equipped with the most technologically advanced automation in terms of both software and hardware, to guarantee:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 a simple and immediate machine-operator interface<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 a rapid and effective diagnosis of problems<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 the total automation of all the production phases (from start-up to sanitation) in the most complete version.<\/p>\n<p>Structural characteristics<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 A unit for preparing and recovering the basic washing solution with a 2000-litre recovery tank, conductive type of level probe and a pneumatic dosing pump for loading<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 A unit for preparing and recovering the acid washing solution with a recovery tank of 2000 litres, conductive level probe and pneumatic dosing pump for loading<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Shell-and-tube heat exchange unit in the steam line<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Temperature regulation loop obtained through a modulating valve and PT100 probe<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Centrifugal boost pump for sending a sanitizing agent to downstream supplies, placed under inverter for managing different washing flow rates<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Automatic control of the percentage dilution of the acid and basic washing solutions carried out through a conductivity meter<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Full automation of the sanitation operations with automatic valves<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Single main frame made of stainless steel<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Stainless steel electric cabinet is located onboard the machine with an incorporated graphic control panel.<\/p>\n<p>Piping UIPIPE<\/p>\n<p>Technical data:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Distribution and sterile return lines are realized in AISI 316L<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The remainder of the lines are realized in stainless steel AISI 304<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The welding is executed manually with method T.I.G. under inert gas protection<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Pipe cutting by means of orbital cutters without ferrous material contamination<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Use of lubrication products containing no chlorine or lead<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The bends are executed with pipe bending machines with no contrast core tool, for diameters up to 18mm, with welded fittings for diameters over 18 mm.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Suitable piping supports in order to permit free expansion of the actual piping.<\/td>\n<\/tr>\n<tr>\n<td width=\"475\"><u>Steam generator<\/u><\/p>\n<p>Steam generator to supply the required steam to filling line and syrup room machines (pasteurizer, C.I.P., UNIFLUX.<\/p>\n<p>Steam capacity: 2.000 kg\/h<\/p>\n<p>Propellant: natural gas<\/td>\n<\/tr>\n<tr>\n<td width=\"475\"><u>Air compressor<\/u><\/p>\n<p>Air compressor to supply the required compressed air to filling lines and syrup room machines.<\/p>\n<p>Air pressure: 8 bar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n<table width=\"1047\">\n<tbody>\n<tr>\n<td width=\"482\"><a name=\"_Toc87517049\"><\/a>Nominal line speed<\/p>\n<p>Product<\/p>\n<p>0,5 l<\/p>\n<p>1,0 l<\/p>\n<p>Still fruit juices and nectars<\/p>\n<p>18.000 bph<\/p>\n<p>18.000 bph<\/p>\n<p>Carbonated drinks with juice content<\/p>\n<p>17.000 bph<\/p>\n<p>14.000 bph<\/p>\n<p>CO<sub>2<\/sub> content: up to 5 g\/l<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">The CC UNIBLOC HA is a contamination controlled bottling line inclusive of the microbiological isolator, specially designed for bottling products with a pH lower than 4,5.<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">The bottles sent to the UNIBLOC are first, sterilised internally with an oxidising solution and subsequently rinsed with sterile water prior to being fed to the filler. The bottles are filled by means of electronically controlled filling valves and capped by an aseptic type capper. The contents of the bottle are measured by means of a magnetic flow meter.<\/p>\n<p>The caps which are sent to the sterilisation system by means of an elevator and belt conveyor pressurised with sterile air, are sterilised with an oxidising agent and then rinsed with sterile water before being sent to the UNIBLOC via a caps chute, the latter is also pressurised with sterile air.<\/p>\n<p>The UNIBLOC is equipped with a microbiological isolator made of rigid transparent PVC in order to separate the internal environment, which is pressurised with sterile air, from the outside environment. There are pressurised tunnels both on the bloc bottle entrance and the bloc bottle outlet to ensure a total separation of the external environment from the internal environment. The aim of using a microbiological isolator is to control all the environments which make up the CC UNIBLOC HA system.<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">\n<h2><a name=\"_Toc87517057\"><\/a>Rotary system for sterilizing containers PROCOMAC<\/h2>\n<p>The sterilization of the inside and outside surfaces of empty containers with an oxidizing agent solution is carried out by a rotary system, which also rinses them with sterile water and feeds them to the filler.<\/p>\n<p>This system is ideal for use on bottling systems for acid pH products.<\/p>\n<p>Characteristics<\/p>\n<p>The system is made up of:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 GRIPSTAR ACE PET2 GX 90<\/p>\n<p>Rotary sterilizer with bottle gripping on the neck and electronic control of treatment times<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 GRIPSTAR ACE PET2 GX 65<\/p>\n<p>Rotary rinser with bottle gripping on the neck and electronic control of treatment times<\/p>\n<p>System of bottle transfer by means of starwheels fitted with grippers with positive grip in the area of the ring under the lip of the bottle.<\/p>\n<p>Structural characteristics<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Sterilization system suitable for use on bottling systems for acid pH products<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Fixed height GRIPSTAR ACE GX rotary sterilizer with electronic control and adjustment of treatment times from the operator panel<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 External stainless steel tank for recovery of the sterilizing solution and for its return to the UNIDOX production and replenishment system<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Fixed height GRIPSTAR ACE GX rotary rinser with electronic control and adjustment of treatment times from the operator panel<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Bottle gripper with irreversible symmetric movement<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Bottle transfer system by means of starwheels having grippers with positive grip in the area of the ring under the bottle lip<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Sterile water distribution manifold with thermal steam barrier<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Bottle-pitch scroll at the sterilizer infeed<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Full automation of machine sterilizing operations with automatic valves<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Components suitable for the automatic control of all critical process parameters<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Centralized lubrication in a single easy-to-reach point<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Mainframe made of AISI 304 stainless steel<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Parts in contact with the treatment fluid made of AISI 316 stainless steel<\/p>\n<p>Mechanical equipment<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 ASEPTIC PROCOMAC seals and hose fittings without crevices<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Equipment for processing two bottle size<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Mobile bottle neck guide safety device on the bottle infeed<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Torque limiter with limit switch on the transfer starwheels to stop the machine in the event of obstacles so avoiding possible damage<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Drive transmission from the filler geared motor with safety torque limiter<\/p>\n<p>Electrical equipment<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Machine management with PC<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Bottle flow control with a system of photocells<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Wiring with \u201cFieldbus\u201d type data communication network<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Wiring between the machines with \u201cEthernet\u201d type data communication network<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Stainless steel electric board in a remote position<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">\n<h3><a name=\"_Toc87517058\"><\/a>Rotary electronic steriliser model GRIPSTAR 90.113<\/h3>\n<p>Number of grippers:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 90<\/p>\n<p>Machine Pitch:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 113 mm<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The automation continuously monitors the critical process parameters, in other words, the flow rates, the temperatures and the pressure of the fluids.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Machine is equipped with an electronic control sensor that monitors the spraying performances of every single nozzle. A further sensor verifies that the penetrating nozzle fully treats the inside of the bottle.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Treatment times are electronically handled and thereby do not depend upon the speed of the machine.<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">\n<h3>Rotary electronic rinser model GRIPSTAR 65.113<\/h3>\n<p>Number of grippers:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 65<\/p>\n<p>Machine Pitch:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 113 mm<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The automation continuously monitors the critical process parameters, in other words, the flow rates, the temperatures and the pressure of the process fluids.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Machine is equipped with an electronic control sensor that monitors the spraying performances of every single nozzle. A further sensor verifies that the penetrating nozzle fully treats the inside of the bottle.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Treatment times are electronically handled and thereby do not depend upon the speed of the machine.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The manifold which distributes the sterile water, from the fixed part to the rotary part of the machine, is fitted with a steam barrier in order to avoid contamination in case of leakage. The temperature of the steam barrier is monitored continuously.<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">\n<h2>Filler-Capper PROCOMAC model FILLSTAR CX 70.10.113 with AROL capper<\/h2>\n<h3>The FILLSTAR CX is an electronic volumetric isobaric rotary filler suitable for filling flat and carbonated beverages in plastic bottles.<\/h3>\n<p>UNIBLOC 2 (Neck handling) version<\/p>\n<p>Said bottle neck handling system (with positive grip gripper) is able to handle any type of plastic bottle (neck diameter being equal) without the use of the body counter-guide.<\/p>\n<p>The use of positive grip transfer star-wheels drastically reduces format changeover downtime, and moreover reduces the possibility of any jamming.<\/p>\n<h2><a name=\"_Toc46819632\"><\/a><a name=\"_Toc87517061\"><\/a>Outlet tunnel &#8211; used bottle filling machine for sale<\/h2>\n<p>By means of the outlet tunnel, the filled and capped bottles are transferred from the isolator to the outside without the two environments ever coming into contact with one another.<a name=\"_Toc46819633\"><\/a><a name=\"_Toc87517062\"><\/a><\/p>\n<h2>Pressurised mechanical caps elevator<\/h2>\n<p>Hopper capacity: ~ 1 m<sup>3<\/sup><\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 The hopper and the capper conveyor are pressurised by means of independent pressurisation modules.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0\u00a0 The air filtration is performed by means of\u00a0 HEPA 99,999% filters.<\/p>\n<h2><a name=\"_Toc87517063\"><\/a>Caps sterilisation system PROCOMAC model STERILCAP 3W<\/h2>\n<p>Number of treatment tracks:\u00a0\u00a0\u00a0 3<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 The machine is fit to handle just one type of cap.<a name=\"_Toc46819635\"><\/a><a name=\"_Toc87517064\"><\/a><\/p>\n<h2>UNIDOX SPIN peracetic acid dilution and dosing system<\/h2>\n<p>UNIDOX SPIN performs volumetric dilution of the concentrated solution using the batch technique in order to produce the sterilization solution for containers and caps to the concentration and temperature parameters required. UNIDOX SPIN automatically adjusts the concentration of the sterilizing solution with minimum operator intervention thanks to its timed-release system that replenishes the concentrated solution.<\/p>\n<h2>UNIFLUX &#8211; FOAM spin fluid filtering and foaming system<\/h2>\n<p>UNIFLUX &#8211; FOAM SPIN performs:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 sterilization by filtering those points of use (steam, process air, controls air, nitrogen or other liquid) required by the bottling line, and their subsequent, totally automatic supply to the bottling line during both sanitation-sterilization and production. The system automatically performs a sterilization cycle of the various filters before starting up production. A built-in dosing system of the sterilizing solution also makes it possible to sterilize the sterile fluid distribution piping and rapid sterilization of the filling environment;<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 the production of washing foam composed of foaming detergent agents added to sterile water which, properly distributed by a system equipped with highly-mechanized nozzles positioned to reach even the most difficult points, guarantees automatic cleaning of the external surfaces of the filling area.<br \/>\nThe system also rinses the surfaces using sterile water and sterilizes them using a disinfectant.<\/p>\n<h2><a name=\"_Toc87517066\"><\/a>UNITHERM sterile water production &#8211; water bottling machine for sale<\/h2>\n<p>UNITHERM H is a water sterilizer that guarantees the production of sterile water for supplying the container and cap rinsing system and for supplying the system downstream.<\/p>\n<p>UNITHERM H was designed to ensure low electricity consumption, thanks to the adoption of a three-section heat exchanger and an operating logic that includes the recovery of heat from the sterilized water to carry out the pre-heating of the water to be treated.<\/p>\n<p>The operating logic of UNITHERM H is completely integrated with the system downstream in order to guarantee the correct supply of sterile water in every phase of its operation.<\/td>\n<\/tr>\n<tr>\n<td width=\"482\">\n<h2>Microbiological Isolator &#8211; bottle washing machine<\/h2>\n<p>1<sup>st<\/sup> Sterile air pre-filtration:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 EU3 85% gravimetric<\/p>\n<p>2<sup>nd<\/sup> Sterile air pre-filtration:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 EU9 95% parametric<\/p>\n<p>1<sup>st<\/sup> Sterile air final filtration:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 EU13 99,97 DOP<\/p>\n<p>2<sup>nd <\/sup>Sterile air final filtration:\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 EU14 99,97 DOP<\/p>\n<p>Sterile environment class at rest: M 3.5\u00a0 FS 209E<\/p>\n<p>Peroxide extinction efficiency on vapour exhaust:<\/p>\n<p>Scrubber emission-concentrations<\/p>\n<p>Acetic Acid (ppm)<\/p>\n<p>Peroxides (ppm)<\/p>\n<p>At the inlet<\/p>\n<p>20<\/p>\n<p>1,8<\/p>\n<p>At the outlet<\/p>\n<p>&lt;\u00a0 2<\/p>\n<p>&lt;\u00a0 0,5<\/p>\n<p>The aim of the microbiological isolator is to control all the environments which make up the CC UNIBLOC HA, be it either environments where a process phase is performed (sterilisation-rinsing-filling-capping) or areas where the bottles or caps are transported.<\/p>\n<p>The bottling room represents the environment inside of which the monobloc sterilisation-rinsing-filling- capping system is installed.<\/p>\n<p>It is composed of the following:<\/p>\n<h2><strong>WALLS<\/strong><\/h2>\n<p>1.\u00a0\u00a0\u00a0\u00a0 Moving partition walls realised with self-standing modular sandwich panels, thickness 45 mm.<\/p>\n<p>Main characteristics:<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 External surfaces in laminated phenolic resin, 4 mm, thickness, lined with melamine, ivory colour.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 internal frame in anodized aluminium profiles<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Internal insulation made with polystyrene class 1, fireproof.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Ceiling, wall and angle type junction made in anodized aluminium profiles, natural colour, sealed with silicon.<\/p>\n<p>&#8211;\u00a0\u00a0\u00a0\u00a0 Joints between modular panels realized with internal rabbet and silicon sealed.<\/p>\n<p>2.\u00a0\u00a0\u00a0\u00a0 Flat aluminium profile, for the junction between walls and floor, outside the clean area.<\/p>\n<p>3.\u00a0\u00a0\u00a0\u00a0 Aluminium Profile, round corner, for the junction between walls and floor, inside the clean area<\/p>\n<p>4.\u00a0\u00a0\u00a0\u00a0 Holes for electrical cables<\/p>\n<p>5.\u00a0\u00a0\u00a0\u00a0 Holes for return grilles in phenolic resin walls.<\/p>\n<p>6.\u00a0\u00a0\u00a0\u00a0 Holes for machines<\/p>\n<p>7.\u00a0\u00a0\u00a0\u00a0 Removable panels\u00a0 with aluminium profile<\/p>\n<p>8.\u00a0\u00a0\u00a0\u00a0 AISI 304 support structure for Caps sterilizer room<\/p>\n<p>9.\u00a0\u00a0\u00a0\u00a0 PVC covering for walls<\/td>\n<\/tr>\n<tr>\n<td width=\"482\"><strong><a name=\"_Toc87517073\"><\/a><u>Drying tunnel PROCOMAC model DRYSTAR 3S<\/u><\/strong><\/p>\n<p>DRYSTAR carries out the drying of containers exiting from the filling block by means of air blown onto the container itself from specially designed nozzles that guarantee maximum drying efficiency in relation to the flow of air used.<\/p>\n<h2>The air is supplied to the nozzles by blowers with very low noise levels.<\/h2>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","add_to_machineseeker":false,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC292-es.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/640669","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/7"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/640669\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media\/623044"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=640669"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=640669"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=640669"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=640669"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=640669"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=640669"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}