{"id":633235,"date":"2021-11-09T15:42:26","date_gmt":"2021-11-09T14:42:26","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=633235"},"modified":"2024-09-24T15:22:05","modified_gmt":"2024-09-24T14:22:05","slug":"l%c3%adnea-de-embotellado-bertolaso-usada-en-venta-7000-bph-1999-lc308","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-de-embotellado-bertolaso-usada-en-venta-7000-bph-1999-lc308\/","title":{"rendered":"L\u00ednea de embotellado Bertolaso usada en venta 7000 BPH – 1999"},"author":27,"featured_media":634950,"template":"","format":[1149,1140,1053,1055],"container":[1063],"machine_types":[7321],"manufacturer":[1537,1761,1692,2033,11875,2176],"type_of_product":[1057,1051,1050],"class_list":["post-633235","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-vidrio","format-0-375-l-es-2","format-0-75-l-es","format-1-l-es","format-1-5-l-es-2","machine_types-lineas-completas","manufacturer-acmi-es","manufacturer-bertolaso-es","manufacturer-cames-es","manufacturer-krones-es","manufacturer-mariani-es","manufacturer-nortan-es","type_of_product-spumante-es-2","type_of_product-vino-espumoso","type_of_product-vino-tranquilo"],"acf":{"refno":"LC308","year":{"value":"1999","label":"1999"},"speed":"7000","machine_hours":"24000","manuals":true,"safety_features":true,"fill_type":{"value":"5","label":"Isob\u00e1rico"},"company":false,"machine_number":"308","neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"description":"L\u00ednea de embotellado Usada en Venta Bertolaso \u200b\u200b7000 bph – 1999: Maquinaria usada Bertolaso<\/b><\/h2>\n
L\u00ednea de embotellado, para vino sin ec on gas,\u00a0 maquinaria usada Bertolasoen Venta en su conjunto, considerando cada componente, est\u00e1 muy bien mantenida. Limpio y sin signos evidentes o comprometedores de desgaste.<\/span><\/p>\nDespaletizador<\/b><\/h2>\n
Empecemos por el despaletizador autom\u00e1tico Acmi modelo Rasar P130 con un almac\u00e9n de palet de rodillos el\u00e9ctricos que consigue gestionar los palets de forma autom\u00e1tica con dos palets en espera. La altura m\u00e1xima del palet trabajable tambi\u00e9n puede alcanzar unos 2 metros. Tama\u00f1o de palet est\u00e1ndar 800 x 1200 con 140 cm de altura. Extractor de trampillas autom\u00e1tico con aire comprimido con brazo giratorio. Tiene un sistema de seguridad de paraca\u00eddas que evita que la cabeza baje en caso de que haya un operador; as\u00ed como est\u00e1 equipado con una barrera perimetral que bloquea la m\u00e1quina en caso de que se abran las puertas.<\/span><\/p>\nLlenado Monobloque L\u00ednea de embotellado: Maquinaria usada Bertolaso
\n<\/b><\/h2>\n
Maquinaria usada Bertolaso modelo \u200b\u200bSincronia 1400 que consta: <\/span><\/p>\nde enjuagadora interna de botellas de 28 v\u00e1lvulas, seguida de llenadora isob\u00e1rica 36 grifos, finalmente taponadora de setas de 6 cabezales, tap\u00f3n de rosca 30×60 de 4 cabezas. Paso de m\u00e1quina de unos 30 cm para permitir el procesamiento de m\u00faltiples formatos de diferentes tama\u00f1os. Direcci\u00f3n de rotaci\u00f3n en el sentido de las agujas del reloj.<\/span><\/p>\nProtecciones de prevenci\u00f3n de accidentes todas presentes y tambi\u00e9n manuales de maquinaria. El producto embotellado de esta l\u00ednea es puramente vino y vino espumoso en calibres de 0,375 a 1,5 L.\u00a0<\/span><\/p>\nTipo de llenado isob\u00e1rico con boquilla m\u00f3vil y v\u00e1lvula tradicional. Maquinaria usada Bertolaso que genere un sistema de vac\u00edo antes de tapar.<\/span><\/p>\nEl tipo de tap\u00f3n utilizado es el de corcho o silicona con 6 cabezas mientras que en aluminio y stelvin con 4 cabezas. El tama\u00f1o del tap\u00f3n de corcho var\u00eda desde un m\u00ednimo de 44 x 23,5 a 48 x 30,5 mm.<\/span><\/p>\nInspector<\/b><\/h2>\n
Branded Bertolaso \u200b\u200bes un modelo 2011 que puede verificar el nivel de la tapa, el producto interno y cualquier residuo dentro de la botella vac\u00eda. Totalmente electr\u00f3nico con sensores l\u00e1ser, puede funcionar a una velocidad de 7000 bph o m\u00e1s para vino sin gas.
\n<\/span><\/p>\nLavadora-secadora\u00a0<\/b><\/h2>\n
Es una Cames del 2000 con sistema de lavado por spray con enjuague externo de la botella, cepillado y luego pasa por debajo de los secadores de aire caliente que inmediatamente secan la botella preparando la superficie para el etiquetado.\u00a0<\/span><\/p>\nEnvasadora de alambre y Capsuler<\/b><\/h2>\n
Continuando con la l\u00ednea usada hay un\u00a0Envasadora de alambre marcado Nortan Miverva 60. Por hay un cuadrado de botellas de acumulaci\u00f3n e inmediatamente despu\u00e9s sigue precisamente el taponador marcado siempre Nortan. Electr\u00f3nica tambi\u00e9n apta para vinos espumosos con centrado, con una altura m\u00e1xima de la botella procesada de 15 a 35 cm.<\/span><\/p>\nMasa total 3000 kg; Consumo: 380 v, 15 kw, 50 hz<\/span><\/p>\nEtiquetadora L\u00ednea de embotellado<\/b><\/h2>\n
Hay una Krones del 2000 con cierre de botella en la entrada. N\u00famero de platos 8 con un paso de m\u00e1quina de unos 30 cm. Ajuste manual del cabezal y la pel\u00edcula de cola. Sistema de centrado mec\u00e1nico y planchado saliente. N\u00famero de estaciones de adhesivo 2 y 3 estaciones de encolado; Placas 8, altura carrusel el\u00e9ctrico.<\/span><\/p>\nWrap Around Mariani con base de carga de cart\u00f3n abierta, cinta que transporta las botellas orden\u00e1ndolas en grupos de 6 y luego crea el paquete alrededor de ellas despu\u00e9s de ser llevadas en la base. El cart\u00f3n cerrado contin\u00faa su trayectoria en el transportador de rodillos para luego ser etiquetado.<\/span><\/p>\nL\u00ednea Embotelladora Paletizadora en Venta<\/b><\/h2>\n
La l\u00ednea finaliza con una paletizadora Acmi Stratos de 1999, siempre en excelente estado, que ordena los paquetes de manera que los oriente sobre el pallet y tenga todo listo para ser empacado.<\/span><\/p>\nLa velocidad de esta l\u00ednea completa para vino sin gas alcanza los 7000 bph en formatos est\u00e1ndar que se pueden reducir para formatos como los magnums de 1,5 litros. Los tama\u00f1os var\u00edan desde un m\u00ednimo de 0.375 L, 0.75 L, 1 L, hasta el tama\u00f1o m\u00e1s grande de 1.5 L. La altura de la botella procesada var\u00eda de 15 cm a 35 cm.<\/span><\/p>\nAlgunas piezas de repuesto est\u00e1n disponibles para cada m\u00e1quina en la l\u00ednea. La \u00faltima revisi\u00f3n realizada se remonta a hace un a\u00f1o.<\/span><\/p>\nL\u00ednea de embotellado,\u00a0 Maquinaria usada Bertolasoa la venta que se desmontar\u00e1 en febrero de 2023.<\/span><\/p>\n","youtube_link":"https:\/\/www.youtube.com\/watch?v=uO9lBDNzBGQ","seller":false,"trans_ok":true,"isobaric":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC308-es.pdf","crmed":false,"condition":{"value":"2","label":"Almac\u00e9n"},"dropbox_photos":"https:\/\/www.dropbox.com\/sh\/7m1y2422hzcsx24\/AAA5dOq50Omk52Iaz2ggG7Yma?dl=0","machine":[{"machine_type":{"term_id":198,"name":"Depalletizer","slug":"used-depalletizer","term_group":0,"term_taxonomy_id":198,"taxonomy":"machine_types","description":"A depalletizer<\/strong> is a machine designed to remove containers from full pallets and place them onto the bottling line for filling. These machines handle glass bottles<\/strong>, PET bottles<\/strong>, and cans<\/strong>, representing the starting point of the entire bottling process.<\/p>\r\n\r\nThe operation begins when an operator uses a forklift to load pallets of empty containers onto a roller conveyor<\/strong>, removing the thermo-shrink nylon wrapping<\/strong> that holds the package together. The pallet then feeds slowly into the machine through the roller system.<\/p>\r\n\r\nHow Depalletizers Work<\/h2>\r\n\r\n
The depalletizing process<\/strong> removes containers one layer at a time through a systematic sequence:<\/p>\r\n\r\n\r\n - Pallet immobilization<\/strong> \u2014 grippers secure all sides of the pallet to keep it stable<\/li>\r\n
- Top cardboard removal<\/strong> \u2014 4-5 suction cups on mechanical arms lift the protective cover by vacuum<\/li>\r\n
- Layer transfer<\/strong> \u2014 a push bar moves containers from each layer onto a steel plate<\/li>\r\n
- Height adjustment<\/strong> \u2014 the filled plate rises to line level<\/li>\r\n
- Discharge<\/strong> \u2014 containers push onto an accumulation surface<\/li>\r\n
- Interlayer removal<\/strong> \u2014 plastic or paper dividers between layers are extracted and stored<\/li>\r\n<\/ol>\r\n\r\n
From the accumulation surface, containers travel via conveyor belts<\/strong> to the first processing machine, typically a rinsing machine<\/strong> or filling monoblock<\/strong>.<\/p>\r\n\r\nDepalletizer Components<\/h2>\r\n\r\n
A complete depalletizer system<\/strong> includes several integrated elements:<\/p>\r\n\r\n\r\n - Infeed roller conveyor<\/strong> \u2014 receives pallets from forklift<\/li>\r\n
- Pallet grippers<\/strong> \u2014 secure pallet from all sides during unloading<\/li>\r\n
- Suction cup arms<\/strong> \u2014 remove top cardboard covers<\/li>\r\n
- Push bar mechanism<\/strong> \u2014 transfers container layers to steel plate<\/li>\r\n
- Elevating plate<\/strong> \u2014 adjusts height for line discharge<\/li>\r\n
- Empty pallet magazine<\/strong> \u2014 stores pallets after unloading<\/li>\r\n
- Interlayer magazine<\/strong> \u2014 collects plastic or paper dividers<\/li>\r\n
- Accumulation surface<\/strong> \u2014 buffers containers before line entry<\/li>\r\n<\/ul>\r\n\r\n
Pallet Configuration<\/h2>\r\n\r\n
Pallets are organized in 4, 5, 6 or more layers<\/strong> depending on container type and height, with each layer separated by plastic or paper interlayers<\/strong>. A cardboard cover<\/strong> protects the top layer and is removed first via suction cup system.<\/p>\r\n\r\nContainer Format Management<\/h2>\r\n\r\n
Different containers require specific machine settings based on their dimensions. The PLC control system<\/strong> stores preset programs for various container formats:<\/p>\r\n\r\n\r\n \r\n \r\n | Container Type<\/th>\r\n | Common Sizes<\/th>\r\n <\/tr>\r\n <\/thead>\r\n |
\r\n \r\n Cans<\/strong><\/td>\r\n | 33 cl, 50 cl<\/td>\r\n <\/tr>\r\n | \r\n Bottles<\/strong><\/td>\r\n | 250 ml, 375 ml, 500 ml, 660 ml, 750 ml, 1000 ml, 1500 ml, 2000 ml<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n The operator selects the corresponding format code<\/strong> in the PLC before operation, automatically adjusting machine parameters for the specific container height and configuration. This ensures proper layer detection, push bar positioning, and plate height adjustment for each container type.<\/p>","parent":0,"count":35,"filter":"raw"},"manufacturer":{"term_id":402,"name":"Acmi","slug":"acmi","term_group":0,"term_taxonomy_id":402,"taxonomy":"manufacturer","description":"","parent":0,"count":73,"filter":"raw"},"model":"Rasar P130","year":{"value":"1999","label":"1999"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\nPosition in the Bottling Line<\/h2>\r\n\r\nThe filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n\r\n - Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
- PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n
How Filling Monoblocks Work<\/h2>\r\n\r\nThe operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n\r\n - Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
- Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
- Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
- Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
- Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
- Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n
Filling Requirements<\/h2>\r\n\r\nThroughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n \r\n - Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
- Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
- Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
- Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n
The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\nMonoblock Configurations<\/h2>\r\n\r\nGripping Systems<\/h3>\r\n\r\nFilling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n | Gripping Type<\/th>\r\n | Construction<\/th>\r\n | Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Bottom grip (deep grip)<\/strong><\/td>\r\n | Steel and aluminum<\/td>\r\n | Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n | \r\n Neck grip<\/strong><\/td>\r\n | 304 stainless steel<\/td>\r\n | PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\nTurret Configurations<\/h3>\r\n\r\nFilling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n\r\n - Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
- Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
- Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n
Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\nFilling Monoblock Types<\/h2>\r\n\r\nIsobaric Filling Monoblock<\/h3>\r\n\r\nThe isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\nKey components:<\/p>\r\n\r\n \r\n - Pressurized storage tank<\/strong><\/li>\r\n
- Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
- Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
- Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n
Advantages of isobaric systems:<\/p>\r\n\r\n \r\n - Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
- Reduced foaming<\/strong> during filling<\/li>\r\n
- Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n
Considerations:<\/p>\r\n\r\n \r\n - Higher construction and maintenance complexity<\/li>\r\n
- Requires continuous pressure monitoring<\/strong><\/li>\r\n
- More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n
Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\nGravity Filling Monoblock<\/h3>\r\n\r\nGravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\nIdeal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\nFilling Monoblock for Edible Oil<\/h3>\r\n\r\nThe triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n\r\n - High vacuum chamber<\/strong> filling<\/li>\r\n
- Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n
Characteristics:<\/p>\r\n\r\n \r\n - Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
- Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
- Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
- Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n
PET Filling Monoblocks<\/h2>\r\n\r\nMonoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\nPET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\nCapping Section<\/h2>\r\n\r\nThe capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n\r\n - Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
- Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
- Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n
After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\nMechanical vs. Electronic Filling Machines<\/h2>\r\n\r\nWhen purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n | Type<\/th>\r\n | Advantages<\/th>\r\n | Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n | \r\n \r\n Mechanical<\/strong><\/td>\r\n | Easier to operate and maintain<\/td>\r\n | Less adjustment flexibility<\/td>\r\n <\/tr>\r\n | \r\n Electronic<\/strong><\/td>\r\n | Greater versatility; more production adjustments<\/td>\r\n | Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n | | | | | | | | |