{"id":627020,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/?post_type=machines&p=627020"},"modified":"2021-12-13T11:44:46","modified_gmt":"2021-12-13T10:44:46","slug":"monobloque-de-llenado-usado-gai-12-16-1-botellas-de-vidrio-2500-bph-lc297","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/monobloque-de-llenado-usado-gai-12-16-1-botellas-de-vidrio-2500-bph-lc297\/","title":{"rendered":"Monobloque de llenado usado GAI 12-16-1 botellas de vidrio 2500 bph"},"author":5,"featured_media":638265,"template":"","format":[1149,1140],"container":[1063],"machine_types":[7338],"manufacturer":[1908],"type_of_product":[1060,1043,1058,1047,1057,1051,1050],"class_list":["post-627020","machines","type-machines","status-publish","has-post-thumbnail","hentry","container-vidrio","format-0-375-l-es-2","format-0-75-l-es","machine_types-monobloques-de-llenado","manufacturer-gai-es","type_of_product-agua-con-gas","type_of_product-cerveza","type_of_product-licores","type_of_product-sodas","type_of_product-spumante-es-2","type_of_product-vino-espumoso","type_of_product-vino-tranquilo"],"acf":{"refno":"LC297","speed":"2500","machine_hours":"20.000","youtube_link":"","manuals":true,"safety_features":true,"machine":[{"machine_type":null,"manufacturer":{"term_id":764,"name":"GAI","slug":"gai","term_group":0,"term_taxonomy_id":764,"taxonomy":"manufacturer","description":"","parent":0,"count":31,"filter":"raw"},"model":"12.16.1","year":{"value":"1997","label":"1997"},"notes":"","machine_type_as_text":""},{"machine_type":{"term_id":204,"name":"Labeling Machine","slug":"used-labeling-machine","term_group":0,"term_taxonomy_id":204,"taxonomy":"machine_types","description":"

A labeling machine<\/strong> applies labels to containers with accuracy and consistency, ensuring products meet both aesthetic and regulatory standards<\/strong>. These machines handle various container types including glass<\/strong>, plastic<\/strong>, and metal<\/strong> in cylindrical, oval, rectangular, or irregular shapes.<\/p>\r\n\r\n

Labeling machines are positioned after the filling process. Bottles enter and rest on support plates while heads lower to keep them stable, allowing one or more labels to adhere perfectly to the body or neck.<\/p>\r\n\r\n

Types of Labeling Machines<\/h2>\r\n\r\n

Linear vs. Rotary Configuration<\/h3>\r\n\r\n

Machine configuration depends on production speed<\/strong> and available floor space<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
Configuration<\/th>\r\n Speed Range<\/th>\r\n Best Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
Linear<\/strong><\/td>\r\n Low to medium volumes<\/td>\r\n Compact footprint requirements<\/td>\r\n <\/tr>\r\n
Rotary<\/strong><\/td>\r\n Up to 100,000+ BPH<\/strong><\/td>\r\n High-speed industrial production<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

Labeling Technologies<\/h2>\r\n\r\n

Self-Adhesive Labeling Machines<\/h3>\r\n\r\n

Self-adhesive labelers<\/strong> represent the most common and versatile technology, suitable for different container types and shapes.<\/p>\r\n\r\n

Operating principle:<\/p>\r\n\r\n

    \r\n
  • Labels mounted on a reel<\/strong> with special adhesive backing<\/li>\r\n
  • Reel installed on a dispensing unit<\/strong><\/li>\r\n
  • Labels release at the precise point of bottle passage<\/li>\r\n
  • Adhesive separates easily from paper support<\/li>\r\n<\/ul>\r\n\r\n

    Advantages:<\/p>\r\n\r\n

      \r\n
    • Medium-high speed<\/strong> production capability<\/li>\r\n
    • Minimal format conversion<\/strong> and maintenance<\/li>\r\n
    • Labels containers of any size, material, and shape<\/strong><\/li>\r\n
    • Multiple label groups<\/strong> can apply different labels to the same container<\/li>\r\n<\/ul>\r\n\r\n

      Hot Glue Roll-Fed Labeling Machines<\/h3>\r\n\r\n

      Roll-fed labelers<\/strong> are widely used for cylindrical PET bottle<\/strong> packaging, offering high productivity and cost-effectiveness.<\/p>\r\n\r\n

      Operating principle:<\/p>\r\n\r\n

        \r\n
      • Continuous plastic film<\/strong> with printed labels<\/li>\r\n
      • Automatic cutting mechanism<\/strong> separates labels precisely<\/li>\r\n
      • Hot glue<\/strong> applied to label backs<\/li>\r\n
      • Labels wrap around<\/strong> the bottle<\/li>\r\n<\/ul>\r\n\r\n

        Advantages:<\/p>\r\n\r\n

          \r\n
        • Production speeds up to 100,000 applications per hour<\/strong><\/li>\r\n
        • High performance with multiple materials: OPP, PET, PVC, OPS, paper<\/strong><\/li>\r\n
        • 360\u00b0 coverage<\/strong> on cylindrical or rectangular containers<\/li>\r\n
        • Vacuum drum system<\/strong> transfers labels without grippers<\/li>\r\n
        • Automatic reel joining<\/strong> enables continuous operation<\/li>\r\n
        • Compatible with ultralight containers<\/strong> and thinnest labels (\"green packaging\")<\/li>\r\n<\/ul>\r\n\r\n

          Considerations:<\/p>\r\n\r\n

            \r\n
          • Requires more cleaning and maintenance<\/strong><\/li>\r\n
          • Not suitable for non-cylindrical geometries<\/strong><\/li>\r\n
          • Longer format change times<\/strong><\/li>\r\n<\/ul>\r\n\r\n

            Hot Glue Pre-Cut Label Machines<\/h3>\r\n\r\n

            Pre-cut label machines<\/strong> use hot glue to apply paper or plastic labels from a storage magazine rather than continuous reels.<\/p>\r\n\r\n

            Operating principle:<\/p>\r\n\r\n

              \r\n
            • Pre-cut labels<\/strong> placed in dedicated storage<\/li>\r\n
            • Glue maintained at constant temperature<\/strong> for optimal adhesion<\/li>\r\n
            • Independent glue groups<\/strong> \u2014 one for container dispensing, one for label overlap<\/li>\r\n
            • Synchronized steel roller<\/strong> distributes glue<\/li>\r\n
            • Excess glue collection tank<\/strong> included<\/li>\r\n<\/ul>\r\n\r\n

              Specifications:<\/p>\r\n\r\n

                \r\n
              • Production speeds from 130 to 1,200 BPM<\/strong><\/li>\r\n
              • Suitable for cylindrical and shaped containers<\/strong> with straight vertical surfaces<\/li>\r\n
              • Mixed labeling<\/strong> capability at same production speed<\/li>\r\n<\/ul>\r\n\r\n

                Cold Glue Labeling Machines<\/h3>\r\n\r\n

                Cold glue labelers<\/strong> use pre-cut labels inserted in dispensers with storage magazines. Glue is taken from a tank and applied directly to labels before container application.<\/p>\r\n\r\n

                Characteristics:<\/p>\r\n\r\n

                  \r\n
                • Economical solution<\/strong> for low to medium volumes<\/li>\r\n
                • Suitable for rectangular or square<\/strong> containers<\/li>\r\n
                • Works with metal, cardboard, PET, PVC<\/strong> materials<\/li>\r\n<\/ul>\r\n\r\n

                  Sleeve Labeling Machines<\/h3>\r\n\r\n

                  Sleeve labels<\/strong> (shrink or heat-shrink) represent advanced labeling technology increasingly popular in beverage and food industries. These labels narrow around products, adapting to container shape and utilizing the entire surface<\/strong> for marketing and information.<\/p>\r\n\r\n

                  Sleeve Types<\/h4>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                  Type<\/th>\r\n Description<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                  Stretch Sleeve<\/strong><\/td>\r\n Elasticized cylindrical tubular film; pre-cut labels detached from lower tab<\/td>\r\n Cylindrical containers; bulk packaging for product grouping<\/td>\r\n <\/tr>\r\n
                  Shrink Sleeve<\/strong><\/td>\r\n Heat-shrinkable film; shrinks at ~100\u00b0C via steam<\/td>\r\n Complex shapes; 360\u00b0 decoration; 10-color printing<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                  Sleeve label advantages:<\/p>\r\n\r\n

                    \r\n
                  • No adhesive glue<\/strong> required \u2014 shrinks by heat<\/li>\r\n
                  • Works on any container type<\/strong>: plastic, glass, metal<\/li>\r\n
                  • Full-body or partial<\/strong> application (including cap-only for tamper evidence)<\/li>\r\n
                  • 360\u00b0 decoration<\/strong> on complex shapes<\/li>\r\n
                  • Barrier protection<\/strong> against light, abrasions, perforations<\/li>\r\n
                  • Film thickness 30-70 microns<\/strong> (materials: PVC, PET-G, PP, PLA, OPS, PE)<\/li>\r\n
                  • 25% higher cost<\/strong> than traditional labels but potential 150%+ ROI<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                    Labeling Process Steps<\/h2>\r\n\r\n

                    Automatic labeling follows a precise sequence:<\/p>\r\n\r\n

                      \r\n
                    1. Bottle feeding and positioning<\/strong> \u2014 conveyor belt with mechanical guides or optical sensors ensures correct spacing<\/li>\r\n
                    2. Bottle detection<\/strong> \u2014 optical or mechanical sensors synchronize label release with bottle movement<\/li>\r\n
                    3. Label dispensing and application<\/strong> \u2014 labels applied via rollers or pressure applicators<\/li>\r\n
                    4. Securing and finishing<\/strong> \u2014 additional rollers or heat systems (for sleeves) eliminate air bubbles<\/li>\r\n
                    5. Quality control<\/strong> \u2014 sensors verify correct position and detect defects; irregular bottles automatically rejected<\/li>\r\n
                    6. Output<\/strong> \u2014 labeled bottles proceed to packaging or palletizing<\/li>\r\n<\/ol>\r\n\r\n

                      Label Application Positions<\/h2>\r\n\r\n

                      Labeling machines can apply labels in various positions:<\/p>\r\n\r\n

                        \r\n
                      • Front label<\/strong><\/li>\r\n
                      • Back label<\/strong><\/li>\r\n
                      • Side labels<\/strong><\/li>\r\n
                      • Neck label<\/strong><\/li>\r\n
                      • Wrap-around<\/strong> (full circumference)<\/li>\r\n
                      • Cap sleeve<\/strong> (tamper-evident)<\/li>\r\n<\/ul>\r\n\r\n

                        Labeling Machine Benefits<\/h2>\r\n\r\n
                          \r\n
                        • Versatility<\/strong> \u2014 handles glass, plastic, metal containers in various shapes<\/li>\r\n
                        • High productivity<\/strong> \u2014 thousands of bottles per hour with continuous flow<\/li>\r\n
                        • Precision<\/strong> \u2014 consistent, error-free application via advanced sensors<\/li>\r\n
                        • Lower operating costs<\/strong> \u2014 automation reduces labor requirements<\/li>\r\n
                        • Flexible configuration<\/strong> \u2014 programmable label positions<\/li>\r\n<\/ul>\r\n\r\n

                          Purchasing Used Labeling Machines<\/h2>\r\n\r\n

                          Used labeling machines offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                            \r\n
                          • Container type<\/strong> \u2014 glass, PET, metal compatibility<\/li>\r\n
                          • Container shape<\/strong> \u2014 cylin","parent":0,"count":161,"filter":"raw"},"manufacturer":{"term_id":725,"name":"Kosme","slug":"kosme","term_group":0,"term_taxonomy_id":725,"taxonomy":"manufacturer","description":"","parent":0,"count":79,"filter":"raw"},"model":"compatta","year":{"value":"2008","label":"2008"},"notes":"","machine_type_as_text":""}],"fill_type":{"value":"5","label":"Isob\u00e1rico"},"isobaric":true,"machine_number":"297","custom_speed_and_unit":{"custom_speed":"2500","unit":{"value":"0","label":"Bottles\/hour"}},"description":"

                            Monobloque de llenado usado para cerveza y refrescos GAI 12-16-1 inmediatamente disponible para la venta.<\/b><\/h2>\n

                            Llenadoras usadas para cerveza, refrescos y vinos espumosos, marcas GAI y Kosme.<\/span><\/p>\n

                            El equipo disponible es para 0.375 y 0.75 L<\/span><\/p>\n

                            La v\u00e1lvula de llenado tiene tres botones. Puede pre-evacuar, desgasificar y autonivelar el l\u00edquido a llenar.<\/span><\/p>\n

                            Sistema de v\u00e1lvulas con pre-evacuaci\u00f3n, autonivelaci\u00f3n y desgasificaci\u00f3n, en sentido horario con:<\/span><\/p>\n

                              \n
                            • 12 tenazas de enjuague con un solo tratamiento<\/span><\/li>\n
                            • 16 v\u00e1lvulas de llenado isob\u00e1ricas<\/span><\/li>\n
                            • 1 torreta de taponamiento de corona monocabezal para 26 y 29 copas met\u00e1licas y protecci\u00f3n de seguridad en todo el monobloque de llenado utilizado.<\/span><\/li>\n<\/ul>\n

                              Esto permite procesar tanto productos carbonatados como sin gas eliminando el ox\u00edgeno que podr\u00eda oxidar el l\u00edquido introducido durante el llenado. Garantizando calidad y seguridad al producto terminado.<\/span><\/p>\n

                              La desgasificaci\u00f3n no permite problemas de espuma durante el llenado.<\/span><\/p>\n

                              Auto Level es un sistema que permite tener siempre el mismo nivel en todas las botellas, dosificando perfectamente la cantidad insertada en el interior del contenedor.<\/span><\/p>\n

                              El Monobloque de llenado usado GAI es una marca muy famosa en su categor\u00eda de productos. Por lo tanto, esto brinda la posibilidad de tener f\u00e1cilmente asistencia y soporte en todo el mundo para cualquier pieza de repuesto y asesoramiento t\u00e9cnico oportuno para cualquier inconveniente.<\/span><\/p>\n

                              En el final se tiene en cuenta que luego del \u00faltimo mantenimiento, la masilla usada solo funcion\u00f3 800 horas<\/span><\/p>\n","has_blowing_machine":false,"has_capper":false,"rotation_direction":{"value":"0","label":"Clockwise"},"has_rinser":true,"filler":{"no_of__valves":{"value":"16","label":"16"},"fill_type":{"value":"5","label":"Isob\u00e1rico"},"type_of_nozzle":{"value":"0","label":"Fixed"},"isobaric_valve":{"value":"1","label":"Traditional"}},"aseptic":false,"neck_type":"28","year":{"value":"1997","label":"1997"},"measurements":{"width":"","length":"","height":""},"rinser":[{"no_of_grippers":{"value":"12","label":"12"},"no_of_treatments":{"value":"0","label":"Single"}}],"electrical_data":{"V":"","kw":"","hz":"","A":""},"weight":"","condition":{"value":"3","label":"Vendida"},"seller":false,"trans_ok":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC297-es.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/627020","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/5"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/627020\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media\/638265"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=627020"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=627020"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=627020"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=627020"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=627020"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=627020"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}