{"id":224623,"date":"2018-01-01T10:00:00","date_gmt":"2018-01-01T09:00:00","guid":{"rendered":"https:\/\/www.usedbottlinglines.com\/machines\/l%c3%adnea-completa-de-vidrio-para-cerveza-vino-espumoso-vino-tranquilo-lc156\/"},"modified":"2022-05-04T10:59:10","modified_gmt":"2022-05-04T09:59:10","slug":"l%c3%adnea-completa-de-vidrio-para-cerveza-vino-espumoso-vino-tranquilo-lc156","status":"publish","type":"machines","link":"https:\/\/ubl.solture.it\/es\/maquinas\/l%c3%adnea-completa-de-vidrio-para-cerveza-vino-espumoso-vino-tranquilo-lc156\/","title":{"rendered":"L\u00ednea completa de Vidrio para Cerveza, Vino Espumoso, Vino tranquilo"},"author":10,"featured_media":0,"template":"","format":[1133,1052,1140],"container":[1063],"machine_types":[7321],"manufacturer":[1681,2153],"type_of_product":[1043,1051,1050],"class_list":["post-224623","machines","type-machines","status-publish","hentry","container-vidrio","format-0-33-l-es","format-0-5-l-es-2","format-0-75-l-es","machine_types-lineas-completas","manufacturer-cerma-es","manufacturer-negri-impianti-es","type_of_product-cerveza","type_of_product-vino-espumoso","type_of_product-vino-tranquilo"],"acf":{"refno":"LC156","year":{"value":"2000","label":"2000"},"speed":"2200","machine_hours":"","youtube_link":"https:\/\/www.youtube.com\/watch?v=7-pRAImZV4I","manuals":true,"safety_features":true,"isobaric":true,"machine_number":"156","description":"

L\u00ednea de embotellado isob\u00e1rica para vino y cerveza de 2200 bph vidrio.<\/p>\n

Composici\u00f3n:<\/p>\n

    \n
  1. \n
      \n
    1. T\u00fanel de pasteurizaci\u00f3n
      \nMedidas: longitud 6,85 m, ancho (incluido el cuadro el\u00e9ctrico) 2 metros, altura 1,87 m.
      \nMediciones de la cinta transportadora (superficie \u00fatil para cargar botellas) longitud 6 m, anchura 1 m, altura m\u00e1xima de entrada botellas 30 cm.
      \nN6 tanques calentados por vapor con n \u00b0 6 inspecci\u00f3n \/ limpieza de tapas de pozo, n \u00b0 6 bombas de alimentaci\u00f3n de boquilla con prefiltro, control manual y autom\u00e1tico de las temperaturas del tanque, regulador de velocidad de la cinta transportadora, sistema autom\u00e1tico de bloqueo de la cinta transportadora para desbordamiento en la salida, aire Cuchilla para eliminar las gotas de agua en la tapa, campanas extractoras para eliminar el vapor entrante y saliente.
      \nUtilidades: 1 entrada de vapor con v\u00e1lvula autom\u00e1tica y temporizador (apertura a un tiempo preestablecido), 1 entrada de aire comprimido 6 bar, 1 entrada de agua 3 bar y fuente de alimentaci\u00f3n 380v 3p + n.
      \nTribloque de llenado isob\u00e1rico, a\u00f1o 2000, modelo Cerma 20\/20\/1, revisado y garantizado con pre-evacuaci\u00f3n de autonivelaci\u00f3n y abocardado, nueva cabeza para casquillo de corona 26 o 29, sistema de pre-evacuaci\u00f3n restaurado a nuevo, mantenimiento completo de gatos y grifer\u00eda, mantenimiento de colector central de llenado.<\/li>\n
    2. Isobaric filling triblock, year 2000, model Cerma 20\/20\/1, overhauled and guaranteed with pre-evacuation of self-leveling and flaring, new head for crown cap 26 or 29, pre-evacuation system restored to new, complete maintenance of jacks and taps, maintenance of central filling manifold. Es posible agregar un cargador autom\u00e1tico de tapa y fotoc\u00e9lulas de presencia de tapa, un sistema motorizado de cinta transportadora, una l\u00ednea completa de inversores para hacer que todas las m\u00e1quinas en la l\u00ednea funcionen al un\u00edsono, un calentador con una velocidad de 2500 b \/ h para cambiar la temperatura de la botella Para evitar la condensaci\u00f3n antes de la fase de etiquetado.<\/li>\n
    3. Etiquetadora adhesiva de 3 estaciones para etiquetado frontal \/ posterior \/ collar con marcador para lote de pallet y cosecha.
      \nAltura de trabajo desde 180 hasta 360 mm.<\/li>\n<\/ol>\n<\/li>\n<\/ol>\n","seller":false,"condition":{"value":"3","label":"Vendida"},"machine":[{"machine_type":{"term_id":213,"name":"Various Equipment","slug":"various-equipment","term_group":0,"term_taxonomy_id":213,"taxonomy":"machine_types","description":"

      This category includes various bottling equipment<\/strong> not directly connected to specific pre-existing lines \u2014 machinery immediately available<\/strong> for purchase and in stock. These ancillary systems support bottling operations across multiple production stages.<\/p>\r\n\r\n

      Equipment Types Available<\/h2>\r\n\r\n

      The various equipment<\/strong> category encompasses a wide range of bottling machinery:<\/p>\r\n\r\n

      Container Handling<\/h3>\r\n\r\n
        \r\n
      • Unscrambler units<\/strong> \u2014 orient and feed bottles to production lines<\/li>\r\n
      • Preform orientation systems<\/strong> \u2014 position preforms for blow molding<\/li>\r\n
      • Cap loaders<\/strong> \u2014 feed and orient closures for capping machines<\/li>\r\n<\/ul>\r\n\r\n

        Packaging Equipment<\/h3>\r\n\r\n
          \r\n
        • Carton formers<\/strong> \u2014 erect and prepare cardboard cases<\/li>\r\n
        • Case packers<\/strong> \u2014 insert products into formed cartons<\/li>\r\n
        • Tray formers<\/strong> \u2014 create product support trays<\/li>\r\n<\/ul>\r\n\r\n

          Process Systems<\/h3>\r\n\r\n
            \r\n
          • CIP systems<\/strong> (Clean-In-Place) \u2014 automated equipment cleaning<\/li>\r\n
          • Boilers<\/strong> \u2014 steam generation for heating and sterilization<\/li>\r\n
          • Refrigeration units<\/strong> \u2014 product and process cooling<\/li>\r\n<\/ul>\r\n\r\n

            Utilities and Support<\/h3>\r\n\r\n
              \r\n
            • Conveyors<\/strong> \u2014 product transport between stations<\/li>\r\n
            • Accumulation tables<\/strong> \u2014 buffer zones for production flow<\/li>\r\n
            • Control panels<\/strong> \u2014 electrical and automation systems<\/li>\r\n<\/ul>\r\n\r\n

              Equipment Categories<\/h2>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
              Category<\/th>\r\n Equipment Examples<\/th>\r\n Function<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
              Feeding Systems<\/strong><\/td>\r\n Unscramblers, cap loaders, preform orienters<\/td>\r\n Product and component infeed<\/td>\r\n <\/tr>\r\n
              Packaging<\/strong><\/td>\r\n Carton formers, case packers<\/td>\r\n Secondary packaging preparation<\/td>\r\n <\/tr>\r\n
              Process<\/strong><\/td>\r\n CIP systems, pasteurizers<\/td>\r\n Cleaning and treatment<\/td>\r\n <\/tr>\r\n
              Utilities<\/strong><\/td>\r\n Boilers, refrigeration units<\/td>\r\n Energy and temperature control<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

              Equipment Availability<\/h2>\r\n\r\n

              Various equipment in this category offers specific advantages:<\/p>\r\n\r\n

                \r\n
              • Immediate availability<\/strong> \u2014 in-stock items ready for delivery<\/li>\r\n
              • Standalone operation<\/strong> \u2014 not tied to specific line configurations<\/li>\r\n
              • Flexible integration<\/strong> \u2014 adaptable to existing production systems<\/li>\r\n
              • Customization options<\/strong> \u2014 modification to meet specific requirements<\/li>\r\n<\/ul>\r\n\r\n

                Spare Parts Consideration<\/h2>\r\n\r\n

                For various bottling equipment<\/strong>, maintaining adequate spare parts inventory is essential for production continuity. Recommended practice includes stocking parts necessary for the first 2,000 hours of operation<\/strong> to prevent production stops.<\/p>\r\n\r\n

                Key spare parts categories:<\/p>\r\n\r\n

                  \r\n
                • Wear components<\/strong> \u2014 items subject to regular replacement<\/li>\r\n
                • Seals and gaskets<\/strong> \u2014 process-critical sealing elements<\/li>\r\n
                • Sensors and controls<\/strong> \u2014 monitoring and automation components<\/li>\r\n
                • Drive components<\/strong> \u2014 belts, chains, bearings<\/li>\r\n<\/ul>","parent":0,"count":52,"filter":"raw"},"manufacturer":{"term_id":590,"name":"Negri Impianti","slug":"negri-impianti","term_group":0,"term_taxonomy_id":590,"taxonomy":"manufacturer","description":"","parent":0,"count":2,"filter":"raw"},"model":"P6-B","year":{"value":"2006","label":"2006"},"notes":"Pasteurizer","machine_type_as_text":""},{"machine_type":{"term_id":201,"name":"Filling Monoblock","slug":"used-filling-monoblock","term_group":0,"term_taxonomy_id":201,"taxonomy":"machine_types","description":"

                  A filling monoblock<\/strong> is an integrated machine combining multiple bottling functions into a single unit, typically filling and capping<\/strong> operations. When a third function is added, such as rinsing, the configuration is called a filling triblock<\/strong>. This integration represents essential equipment in bottling lines, processing bottles through rinser, filler, and capper in immediate sequence.<\/p>\r\n\r\n

                  Position in the Bottling Line<\/h2>\r\n\r\n

                  The filling monoblock<\/strong> is positioned at the beginning of the bottling line:<\/p>\r\n\r\n

                    \r\n
                  • Glass bottle lines<\/strong> \u2014 immediately after the depalletizer<\/strong><\/li>\r\n
                  • PET bottle lines<\/strong> \u2014 after the blow molding machine<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                    How Filling Monoblocks Work<\/h2>\r\n\r\n

                    The operation begins as bottles arrive in single file via a conveyor belt<\/strong> sized to the bottle format. The process sequence includes:<\/p>\r\n\r\n

                      \r\n
                    1. Infeed auger (worm)<\/strong> \u2014 positions bottles at equal distances<\/li>\r\n
                    2. Star wheel alignment<\/strong> \u2014 transfers bottles to processing stations<\/li>\r\n
                    3. Rinsing<\/strong> (if equipped) \u2014 clamp grips bottle neck, inverts it; nozzle injects peracetic acid<\/strong>, water, or disinfectant; filtered compressed air<\/strong> dries the interior<\/li>\r\n
                    4. Filling<\/strong> \u2014 product flows through valves into containers<\/li>\r\n
                    5. Capping<\/strong> \u2014 closure applied immediately after filling<\/li>\r\n
                    6. Discharge<\/strong> \u2014 bottles exit to downstream equipment (capsuling machine, wirehooder)<\/li>\r\n<\/ol>\r\n\r\n

                      Filling Requirements<\/h2>\r\n\r\n

                      Throughout the filling phase, the machine must avoid four critical issues:<\/p>\r\n\r\n

                        \r\n
                      • Product contamination<\/strong> \u2014 no foreign substances<\/li>\r\n
                      • Product oxidation<\/strong> \u2014 minimal air contact<\/li>\r\n
                      • Quantity alteration<\/strong> \u2014 precise volume control<\/li>\r\n
                      • Quality alteration<\/strong> \u2014 preserving organoleptic properties<\/li>\r\n<\/ul>\r\n\r\n

                        The time between filling and capping must be as short as possible \u2014 measured in seconds<\/strong> \u2014 during which nothing should contact the product. All components must comply with health and hygiene regulations<\/strong> for food contact.<\/p>\r\n\r\n

                        Monoblock Configurations<\/h2>\r\n\r\n

                        Gripping Systems<\/h3>\r\n\r\n

                        Filling monoblocks use two main bottle gripping methods<\/strong>:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                        Gripping Type<\/th>\r\n Construction<\/th>\r\n Application<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                        Bottom grip (deep grip)<\/strong><\/td>\r\n Steel and aluminum<\/td>\r\n Glass and PET; versatile for different productions<\/td>\r\n <\/tr>\r\n
                        Neck grip<\/strong><\/td>\r\n 304 stainless steel<\/td>\r\n PET bottles; prevents crushing during filling and capping<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                        Latest generation monoblocks predominantly use neck grip systems<\/strong>, particularly for PET applications where bottle deformation must be avoided. The 304 steel equipment<\/strong> accommodates different bottle formats through changeover parts.<\/p>\r\n\r\n

                        Turret Configurations<\/h3>\r\n\r\n

                        Filling monoblocks may include two, three, or four turrets<\/strong> depending on the application:<\/p>\r\n\r\n

                          \r\n
                        • Two turrets<\/strong> \u2014 filler + capper (basic monoblock)<\/li>\r\n
                        • Three turrets<\/strong> \u2014 rinser + filler + capper (triblock)<\/li>\r\n
                        • Four turrets<\/strong> \u2014 additional functions or dual capping systems<\/li>\r\n<\/ul>\r\n\r\n

                          Multiple capping turrets can be mounted on the same machine table with different closure systems, including rotating turrets with two cap types<\/strong> on the same bearing axes.<\/p>\r\n\r\n

                          Filling Monoblock Types<\/h2>\r\n\r\n

                          Isobaric Filling Monoblock<\/h3>\r\n\r\n

                          The isobaric filling monoblock<\/strong> equalizes pressure between the liquid tank and container, essential for carbonated products<\/strong>. The process pressurizes containers with gas (typically CO2<\/strong>) before filling.<\/p>\r\n\r\n

                          Key components:<\/p>\r\n\r\n

                            \r\n
                          • Pressurized storage tank<\/strong><\/li>\r\n
                          • Isobaric filling valves<\/strong> \u2014 precise liquid flow regulation<\/li>\r\n
                          • Pressurization system<\/strong> \u2014 pre-pressurizes containers<\/li>\r\n
                          • Rotary table<\/strong> \u2014 moves containers through filling and closing stations<\/li>\r\n<\/ul>\r\n\r\n

                            Advantages of isobaric systems:<\/p>\r\n\r\n

                              \r\n
                            • Fills carbonated drinks without effervescence loss<\/strong><\/li>\r\n
                            • Reduced foaming<\/strong> during filling<\/li>\r\n
                            • Maintains final product quality<\/strong><\/li>\r\n<\/ul>\r\n\r\n

                              Considerations:<\/p>\r\n\r\n

                                \r\n
                              • Higher construction and maintenance complexity<\/li>\r\n
                              • Requires continuous pressure monitoring<\/strong><\/li>\r\n
                              • More complex operation than gravity systems<\/li>\r\n<\/ul>\r\n\r\n

                                Ideal for:<\/em> beer<\/strong>, carbonated soft drinks<\/strong>, sparkling wines<\/strong>, sparkling water<\/strong><\/p>\r\n\r\n

                                Gravity Filling Monoblock<\/h3>\r\n\r\n

                                Gravity monoblocks<\/strong> offer simpler construction and operation, suitable for non-carbonated liquids<\/strong>. Product flows by gravitational force without pressurization requirements.<\/p>\r\n\r\n

                                Ideal for:<\/em> still wine<\/strong>, water<\/strong>, spirits<\/strong>, liqueurs<\/strong><\/p>\r\n\r\n

                                Filling Monoblock for Edible Oil<\/h3>\r\n\r\n

                                The triblock for edible oil<\/strong> typically features three turrets: blowing, filling, and capping. Filling systems include:<\/p>\r\n\r\n

                                  \r\n
                                • High vacuum chamber<\/strong> filling<\/li>\r\n
                                • Volumetric<\/strong> filling<\/li>\r\n<\/ul>\r\n\r\n

                                  Characteristics:<\/p>\r\n\r\n

                                    \r\n
                                  • Processes PET bottles<\/strong>, glass bottles<\/strong>, and cans<\/strong><\/li>\r\n
                                  • Multiple cap formats with appropriate changeover parts<\/strong><\/li>\r\n
                                  • Universal star system<\/strong> available for different formats on rotary machines<\/li>\r\n
                                  • Excellent speeds achievable with proper maintenance<\/li>\r\n<\/ul>\r\n\r\n

                                    PET Filling Monoblocks<\/h2>\r\n\r\n

                                    Monoblocks for PET<\/strong> have evolved from bottom-grip systems (allowing dual glass\/PET use) to modern neck-grip configurations<\/strong>. Current designs prevent bottle crushing during filling and capping phases.<\/p>\r\n\r\n

                                    PET monoblocks can be configured for both isobaric<\/strong> (carbonated) and flat liquid<\/strong> (still) products, with equipment in 304 stainless steel<\/strong> supporting multiple bottle formats.<\/p>\r\n\r\n

                                    Capping Section<\/h2>\r\n\r\n

                                    The capping system<\/strong> mechanically applies closures immediately after filling. Operation sequence:<\/p>\r\n\r\n

                                      \r\n
                                    1. Hopper<\/strong> \u2014 orders caps in correct orientation<\/li>\r\n
                                    2. Cap pickup<\/strong> \u2014 capper retrieves positioned caps<\/li>\r\n
                                    3. Application<\/strong> \u2014 bottle on plate beneath compression tool; cap inserted or screwed depending on closure type<\/li>\r\n<\/ol>\r\n\r\n

                                      After capping, bottles proceed to the capsuling machine<\/strong> or wirehooder<\/strong> (for sparkling wines).<\/p>\r\n\r\n

                                      Mechanical vs. Electronic Filling Machines<\/h2>\r\n\r\n

                                      When purchasing individual filling machines<\/strong> rather than complete monoblocks:<\/p>\r\n\r\n\r\n \r\n \r\n \r\n \r\n \r\n
                                      Type<\/th>\r\n Advantages<\/th>\r\n Considerations<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
                                      Mechanical<\/strong><\/td>\r\n Easier to operate and maintain<\/td>\r\n Less adjustment flexibility<\/td>\r\n <\/tr>\r\n
                                      Electronic<\/strong><\/td>\r\n Greater versatility; more production adjustments<\/td>\r\n Requires manufacturer support availability<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n<\/table>\r\n\r\n

                                      For both types, verify that the manufacturer remains active<\/strong> for technical and electro-mechanical assistance.<\/p>\r\n\r\n

                                      Purchasing Used Filling Monoblocks<\/h2>\r\n\r\n

                                      Used filling monoblocks offer savings of 35% to 60%<\/strong> compared to new equipment. Key evaluation factors:<\/p>\r\n\r\n

                                        \r\n
                                      • Working hours<\/strong> \u2014 indicator of remaining service life<\/li>\r\n
                                      • Maintenance history<\/strong> \u2014 regular service by specialized technicians<\/li>\r\n
                                      • Overhaul status<\/strong> \u2014 mechanical and aesthetic condition<\/li>\r\n
                                      • Production requirements<\/strong> \u2014 matching capacity to actual needs<\/li>\r\n
                                      • Product compatibility<\/strong> \u2014 appropriate filling technology (isobaric, gravity, volumetric)<\/li>\r\n
                                      • Container types<\/strong> \u2014 glass, PET, can compatibility<\/li>\r\n<\/ul>","parent":0,"count":251,"filter":"raw"},"manufacturer":{"term_id":685,"name":"Cerma","slug":"cerma","term_group":0,"term_taxonomy_id":685,"taxonomy":"manufacturer","description":"","parent":0,"count":5,"filter":"raw"},"model":"20-20-1-1","year":{"value":"2000","label":"2000"},"notes":"Isobaric","machine_type_as_text":""}],"add_to_machineseeker":false,"fill_type":"","neck_type":"","custom_speed_and_unit":{"custom_speed":"","unit":""},"trans_ok":true,"pdf_url":"https:\/\/www.usedbottlinglines.com\/wp-content\/plugins\/ubl-mpdf\/Machine-PDFs\/LC156-es.pdf"},"_links":{"self":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/224623","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines"}],"about":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/types\/machines"}],"author":[{"embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/users\/10"}],"version-history":[{"count":0,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machines\/224623\/revisions"}],"wp:attachment":[{"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/media?parent=224623"}],"wp:term":[{"taxonomy":"container","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/container?post=224623"},{"taxonomy":"format","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/format?post=224623"},{"taxonomy":"machine_types","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/machine_types?post=224623"},{"taxonomy":"manufacturer","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/manufacturer?post=224623"},{"taxonomy":"type_of_product","embeddable":true,"href":"https:\/\/ubl.solture.it\/es\/wp-json\/wp\/v2\/type_of_product?post=224623"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}